Flat wire feeding power assisting device
By using a combination of cylinders and potentiometers to adjust the movement of the wire guide rollers, the tension control problem during the conveying of flat enameled wires is solved, achieving a stable conveying effect.
Patent Information
- Application Number
- CN202520483496.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-19
AI Technical Summary
In the prior art, the tension control of flat enameled wires is not good when they are transported between equipment, resulting in problems of looseness or tightness.
A cylinder is used to move the wire guide wheel up and down. A voltage difference is provided by a potentiometer to give a signal to the proportional control valve, which controls the operation of the cylinder, thereby adjusting the tension of the flat enameled wire.
Automatic tension control was achieved during the conveying of flat enameled wires, ensuring conveying stability and consistency.
Smart Images
Figure CN223792675U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an enamelled wire production technical field, concretely relates to a flat wire feeding power assisting device. BACKGROUND
[0002] The enamelled wire is a winding wire and is mainly composed of two parts of a conductor and an insulation layer, and the enamelled wire is a main raw material of products such as motors, electrical appliances and household appliances; with the continuous growth of the electric power industry and the rapid development of household appliances, the application field of the enamelled wire becomes more extensive, and higher requirements are put forward for the performance of the enamelled wire.
[0003] The flat enamelled wire is a flat conductor wire material coated with insulating paint, and is a kind of enamelled wire; the flat enamelled wire is conveyed between devices in the production process; in the prior art, only simple guide wheels are used for auxiliary conveying, which can cause the flat enamelled wire to be loose or tight, and the tension of the flat enamelled wire during conveying cannot be controlled according to the situation; therefore, the flat wire feeding power assisting device is provided; the tension of the flat enamelled wire during conveying is adjusted by driving the line wheel to move up and down by the cylinder; the distance of the line wheel moving up and down is controlled by the potentiometer giving the proportional regulating valve signal through the voltage difference, and the cylinder is controlled to work, so that the tension of the flat enamelled wire during conveying can be controlled. SUMMARY
[0004] In view of the problems in the prior art, the utility model provides a flat wire feeding power assisting device; the tension of the flat enamelled wire during conveying is adjusted by driving the line wheel to move up and down by the cylinder; the distance of the line wheel moving up and down is controlled by the potentiometer giving the proportional regulating valve signal through the voltage difference, and the cylinder is controlled to work, so that the tension of the flat enamelled wire during conveying can be controlled.
[0005] The utility model solves the technical problems by adopting the technical scheme of a flat wire feeding power assisting device, which comprises a main frame, a side plate is fixed on one side of the main frame through bolts, a servo motor is installed in the side plate through a mounting frame, a power assisting wheel is fixed on the output shaft of one side of the servo motor through a key.
[0006] A rectangular column is fixed in the main frame through bolts, a cylinder is installed on one side of the rectangular column through a mounting frame, a proportional regulating valve is connected to the air inlet end of the cylinder through a pipe joint, a guide rail is fixed on the other side of the rectangular column through bolts, a structure block is arranged on one side of the guide rail, and a potentiometer is fixed in the threaded groove at one end of the structure block through a penetrating structure.
[0007] By adopting the above technical scheme, the servo motor drives the power assisting wheel to rotate, provides power assistance for the flat enamelled wire during conveying, the potentiometer gives the proportional regulating valve signal, the distance of the structure block and the line wheel moving up and down is controlled by the cylinder, and the tension of the flat enamelled wire during conveying is controlled.
[0008] Specific, the side plate is located outside the servo motor side by shaft rod equidistantly connected with the belt guide pulley.
[0009] Specific, the cylinder bottom output shaft is fixed on the structure block top by bolt, and the structure block is slidably connected to the guide rail side.
[0010] Specific, the main frame is rotatably connected with an auxiliary wheel at the end away from the side plate.
[0011] Specific, the current output end of the potentiometer is electrically connected with the current input end of the proportional regulating valve through the power line.
[0012] The beneficial effects of the utility model are as follows:
[0013] The utility model discloses a flat wire feeding power assisting device, and the servo motor drives the power assisting wheel to rotate, drives the flat enameled wire to move, reaches the purpose of assisting the flat enameled wire in conveying, the cylinder works and promotes the structure block and the structure block on one side to move up and down, adjusts the tension of the flat enameled wire, provides the voltage difference of the potentiometer when the structure block moves up and down, and the potentiometer controls the proportional regulating valve to work and adjusts the amount of compressed air in the cylinder, thereby controlling the distance of the cylinder promoting the structure block and the traversing wheel to move up and down, reaches the purpose of automatically controlling the tension of the flat enameled wire. DRAWINGS
[0014] The utility model is further illustrated below in connection with the drawings and examples.
[0015] Figure 1 It is the overall structure schematic diagram of the utility model;
[0016] Figure 2 It is the rectangular column structure schematic diagram of the utility model;
[0017] Figure 3 It is the side plate structure schematic diagram of the utility model;
[0018] In the drawing: 1, main frame;2, side plate;3, rectangular column;4, servo motor;5, power assisting wheel;6, belt guide pulley;7, traversing wheel;8, auxiliary wheel;9, cylinder;10, guide rail;11, potentiometer;12, structure block;13, proportional regulating valve. PREFERRED EMBODIMENT
[0019] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further illustrated below in connection with the specific embodiment.
[0020] The tension of the flat enameled wire during conveying is adjusted by moving the overline wheel up and down by the cylinder, and the potentiometer moves up and down to give a signal to the proportional adjusting valve through the voltage difference, the cylinder is controlled to work, so that the tension of the flat enameled wire during conveying can be controlled, as shown in Figures 1-3 The utility model discloses a flat wire feeding booster device, including main frame 1, one side of main frame 1 is fixed with side plate 2 through bolt, the inside of side plate 2 is installed with servo motor 4 through mounting bracket, one side output shaft of servo motor 4 is fixed with booster wheel 5 through key.
[0021] The inside of main frame 1 is fixed with rectangular column 3 through bolt, one side of rectangular column 3 is installed with cylinder 9 through mounting bracket, the air inlet end of cylinder 9 is connected with proportional adjusting valve 13 through pipeline joint, the other side of rectangular column 3 is fixed with guide rail 10 through bolt, one side of guide rail 10 is provided with structural block 12, one end screw groove of structural block 12 is fixed with potentiometer 11, one side of side plate 2 is rotatably connected with overline wheel 7 through bearing.
[0022] When using, servo motor 4 drives booster wheel 5 to rotate, improves the booster for the flat enameled wire in conveying, and potentiometer 11 gives proportional adjusting valve 13 signal, controls the distance of cylinder 9 and pushes structural block 12 and overline wheel 7 to move up and down, thereby controls the tension of the flat enameled wire during conveying.
[0023] Exemplarily, as shown in Figure 1 , Figure 3 The utility model discloses a flat wire feeding booster device, including main frame 1, one side of main frame 1 is fixed with side plate 2 through bolt, the inside of side plate 2 is installed with servo motor 4 through mounting bracket, one side output shaft of servo motor 4 is fixed with booster wheel 5 through key.
[0024] When using, servo motor 4 drives booster wheel 5 to rotate, improves the booster for the flat enameled wire in conveying, and potentiometer 11 gives proportional adjusting valve 13 signal, controls the distance of cylinder 9 and pushes structural block 12 and overline wheel 7 to move up and down, thereby controls the tension of the flat enameled wire during conveying.
[0025] Exemplarily, as shown in Figure 2 The utility model discloses a flat wire feeding booster device, including main frame 1, one side of main frame 1 is fixed with side plate 2 through bolt, the inside of side plate 2 is installed with servo motor 4 through mounting bracket, one side output shaft of servo motor 4 is fixed with booster wheel 5 through key.
[0026] When using, servo motor 4 drives booster wheel 5 to rotate, improves the booster for the flat enameled wire in conveying, and potentiometer 11 gives proportional adjusting valve 13 signal, controls the distance of cylinder 9 and pushes structural block 12 and overline wheel 7 to move up and down, thereby controls the tension of the flat enameled wire during conveying.
[0027] Exemplarily, as shown in Figure 1 The utility model discloses a flat wire feeding booster device, including main frame 1, one side of main frame 1 is fixed with side plate 2 through bolt, the inside of side plate 2 is installed with servo motor 4 through mounting bracket, one side output shaft of servo motor 4 is fixed with booster wheel 5 through key.
[0028] When using, servo motor 4 drives booster wheel 5 to rotate, improves the booster for the flat enameled wire in conveying, and potentiometer 11 gives proportional adjusting valve 13 signal, controls the distance of cylinder 9 and pushes structural block 12 and overline wheel 7 to move up and down, thereby controls the tension of the flat enameled wire during conveying.
[0029] Exemplarily, as shown in Figure 2As shown, the current output end of the potentiometer 11 is connected with the current input end of the proportional regulating valve 13 through a power line to form an electrical connection.
[0030] In use, the potentiometer 11 controls the proportional regulating valve 13 to adjust the amount of compressed air entering the cylinder 9.
[0031] In use, personnel install the device between flat enameled wire processing equipment, and then wind the flat enameled wire outside the power-assisted wheel 5, the belt guide wheel 6, the thread wheel 7 and the auxiliary wheel 8, connect the device with an external power source using a power cord, and connect the proportional regulating valve 13 with an external air supply device using an air pipe.
[0032] The servo motor 4 is turned on to drive the power-assisted wheel 5 to rotate, and the power-assisted wheel 5 rotates to drive the flat enameled wire wound outside the power-assisted wheel 5, the belt guide wheel 6, the thread wheel 7 and the auxiliary wheel 8 to move, thereby achieving the purpose of assisting the flat enameled wire in conveying.
[0033] The cylinder 9 works to push the structural block 12 fixed to one side of the rectangular stand 3 through the guide rail 10 and the sliding block to move up and down, thereby pushing the thread wheel 7 on one side of the structural block 12 to move up and down, and the thread wheel 7 can adjust the tension of the flat enameled wire when moving up and down.
[0034] The voltage difference of the potentiometer 11 is provided when the structural block 12 moves up and down, the potentiometer 11 controls the proportional regulating valve 13 to adjust the amount of compressed air entering the cylinder 9, thereby controlling the distance of the cylinder 9 pushing the structural block 12 and the thread wheel 7 to move up and down, and achieving the purpose of automatically controlling the tension of the flat enameled wire.
[0035] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A flat wire feeding assisting device characterized by comprising: Include the main frame (1), one side of the main frame (1) is fixed with side plate (2) through bolt, the inside of side plate (2) is installed through servo motor (4) through mounting bracket, one side output shaft of servo motor (4) is fixed with booster wheel (5) through flat key fixed sleeve set; The inside of the main frame (1) is fixed with rectangular column (3) through bolt, one side of the rectangular column (3) is installed with air cylinder (9) through mounting bracket, the air inlet end of air cylinder (9) is connected with proportional adjusting valve (13) through pipeline joint, the other side of the rectangular column (3) is fixed with guide rail (10) through bolt, one side of guide rail (10) is provided with structure block (12), one end of structure block (12) is fixed with potentiometer (11) through threaded slot, one side of side plate (2) is rotatably connected with wire wheel (7) through bearing.
2. The flat wire feeding assist device according to claim 1, characterized by The side plate (2) is located on the outside of the servo motor (4) and is connected with the belt guide wheel (6) through the shaft rod.
3. The flat wire feeding assisting device according to claim 1, characterized by The bottom output shaft of the air cylinder (9) is fixed to the top of the structure block (12) through a bolt, and the structure block (12) is slidably connected to one side of the guide rail (10) through a sliding block.
4. The flat wire feeding assist device according to claim 1, characterized by The end of the main frame (1) away from the side plate (2) is rotatably connected with an auxiliary wheel (8) through a shaft rod.
5. The flat wire feeding assist device according to claim 1, characterized by The current output end of the potentiometer (11) is electrically connected to the current input end of the proportional adjusting valve (13) through a power line.