High-voltage large-current busbar connection structure and electronic equipment
By using a stacked busbar structure and screw fixing connection, the problems of large space occupation and complex connection in high voltage and high current busbar connection are solved, and high reliability and high insulation high current transmission are achieved.
Patent Information
- Application Number
- CN202423035124.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In high-voltage, high-current busbar connections, traditional copper busbar structures occupy a large volume, making it difficult to achieve high reliability and high insulation of high current transmission within a limited space. Furthermore, the connections are complex, making it difficult to meet users' requirements for power density and reliability.
The system adopts a stacked busbar structure, which includes stacked busbars, busbars and electrical connectors, and is fixedly connected by screws. Insulating pads are provided between the stacked busbars. The electrical connectors are fixed to the chassis. Support columns support the stacked busbars to increase insulation performance.
It enables efficient and reliable transmission of high voltage and high current in a compact space, improves insulation performance and connection convenience, and solves the problem of multi-power supply connection.
Smart Images

Figure CN223797690U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to busbar connection structure, specifically to a high-voltage, high-current busbar connection structure and an electronic device containing the structure. Background Technology
[0002] In high-voltage power distribution cabinets, the output of high voltage and high current requires the parallel connection of multiple modular power supplies. The current is mainly carried by copper busbars. When the voltage is high (greater than 1000V), traditional copper busbars are used as carriers for current carrying. However, a large creepage distance is required between copper busbars of different polarities, which occupies a large volume. But with the development of needs, users require power density to be higher and power volume to be smaller. In addition, there are many electrical components in high-power cabinets and the connections are complex. In order to output a larger current in a limited space, increase insulation performance, and improve the reliability of power distribution equipment, it is necessary to improve the busbar connection structure for high voltage and high current. Summary of the Invention
[0003] This utility model is proposed in view of the above-mentioned problems, and its purpose is to provide a new type of high-voltage high-current busbar connection structure and electronic equipment containing the structure, so as to realize high-current connection in a compact space and effectively and reliably transmit high current.
[0004] To achieve the above objectives, this utility model provides a novel high-voltage, high-current busbar connection structure, the technical solution of which is as follows:
[0005] A high-voltage, high-current busbar connection structure includes an electrical connector, a busbar strip, a busbar, and a cable. The busbar strip is characterized by threaded holes at both ends, and the busbar is a stacked busbar containing at least two layers of busbar plates of different polarities. Each layer of busbar plate has an insulating pad on its surface, and each layer of busbar plate has corresponding electrical connection terminals and mounting holes. The cable is fixedly connected via the terminals, and the busbar strip is fixedly connected via screws to the threaded holes of the busbar strip through the mounting holes. The other end of the busbar strip is fixedly connected to the electrical connector via a screw through a threaded hole.
[0006] Furthermore, all the different polarity busbars mentioned are made of copper.
[0007] On the other hand, this utility model also provides an electronic device, including a chassis and a high-voltage, high-current busbar connection structure as described in the above solution.
[0008] Furthermore, the electrical connector in the high-voltage, high-current busbar connection structure is fixed to the side panel of the chassis; the stacked busbar in the high-voltage, high-current busbar connection structure is also fixed to the side panel of the chassis via insulating support columns, ensuring a certain spatial distance between the stacked busbar and the chassis, thereby improving the insulation performance between the stacked busbar and the chassis.
[0009] The beneficial effects of adopting the above-described technical solution in this utility model are as follows:
[0010] This high-voltage, high-current busbar connection structure adopts a stacked busbar design to solve the input and output current convergence of multiple current modules, saving space. The stacked busbar, being an integrated type, features high reliability and high insulation characteristics. The busbars are connected to the stacked busbars using screws, improving ease of maintenance and operation. The overall structure is rationally designed and convenient to use. Within a limited space, it enables high-voltage, high-current convergence while ensuring insulation performance and solving the problem of connecting multiple power supplies. Attached Figure Description
[0011] Figure 1 This is a diagram showing the composition of the various components of this utility model.
[0012] Figure 2 This is a schematic diagram of the exploded busbar.
[0013] In the diagram: 1. Side panel of the chassis; 2. Stacked busbar; 3. Support column; 4. Electrical connector; 5. Busbar; 6. Mounting screw; 7. Cable; 8. Terminal on the stacked busbar; 9. Insulating pad on the surface of the plate in the stacked busbar; 10. Plate A in the stacked busbar; 11. Plate B in the stacked busbar; 12. Plate C in the stacked busbar. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0015] like Figure 1 , Figure 2 As shown in the figure, the high-voltage, high-current busbar connection structure provided by this utility model embodiment includes a stacked busbar 2, an electrical connector 4, a busbar 5, mounting screws 6, and cables 7. The stacked busbar 2 contains three layers of busbar plates A, B, and C with different polarities. Busbar plates A, B, and C are all copper plates. An insulating pad 9 is provided on the surface of each plate or between the plates. A terminal block 8 is provided on the upper surface of the stacked busbar, and the terminal block is electrically connected to the plates of different layers. The busbar 5 is designed with threaded holes. The electrical connector 4 is connected to the stacked busbar 2 through the adapter busbar 5. Multiple sets of connecting cables 7 are fixed on the terminal blocks 8 of the stacked busbar with screws.
[0016] In an electronic device with a high-voltage, high-current busbar connection structure provided by this utility model embodiment, the stacked busbar is mounted on the side plate of the enclosure 1 by a support column 3, so that the stacked busbar needs to maintain a certain distance from the enclosure to increase insulation performance. The electrical connector 4 is also fixedly mounted on the side plate of the enclosure 1.
[0017] The main features and advantages of this utility model have been shown and described above. This utility model has a simple structure and is highly practical.
[0018] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high-voltage, high-current busbar connection structure, comprising an electrical connector, a busbar strip, a busbar, and a cable, characterized in that: The busbar has threaded holes at both ends. The busbar is a stacked busbar, which contains at least two layers of busbar plates with different polarities. Each layer of busbar plate has an insulating pad on its surface. Each layer of busbar plate has a corresponding electrical connection terminal and a mounting hole. The busbar is fixedly connected to the cable through the terminal. The mounting hole is fixedly connected to the threaded hole of the busbar by screws. The other end of the busbar is fixedly connected to the electrical connector by screws through the threaded hole.
2. The high-voltage, high-current busbar connection structure according to claim 1, characterized in that: All the different polarity busbars mentioned are made of copper.
3. An electronic device, characterized in that... It includes a chassis and the high-voltage, high-current busbar connection structure as described in claim 1 or 2.
4. The electronic device according to claim 3, characterized in that: The electrical connector in the high-voltage, high-current busbar connection structure is fixed to the side panel of the chassis; the stacked busbar in the high-voltage, high-current busbar connection structure is also fixed to the side panel of the chassis via insulating support columns.