Safety helmet
By adding protective components such as compressed air cylinders and vibration sensors to the safety helmet, as well as a remote monitoring system for the smart safety helmet, the problems of insufficient protection of the back of the head by traditional safety helmets and the management difficulties of open-pit mine construction sites have been solved, achieving more efficient safety protection and management.
Patent Information
- Application Number
- CN202520612923.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Traditional safety helmets offer poor protection for the back of the head and neck, which can lead to secondary injuries to the wearer when the head is hit. Furthermore, safety management at open-pit mine construction sites is difficult to carry out efficiently.
The safety helmet is equipped with protective components, including a compressed gas cylinder, a vibration sensor, and an inflatable protective sleeve. The vibration sensor detects impacts and controls the gas cylinder to release gas to inflate the protective sleeve and protect the back of the head and neck. At the same time, it can be combined with a smart safety helmet to enable remote monitoring and guidance.
The system improved the protective effect of safety helmets, reduced secondary injuries caused by falls, and enhanced the efficiency of safety management and accident handling capabilities at construction sites through intelligent monitoring systems.
Smart Images

Figure CN223799356U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of safety equipment, especially to a safety helmet. BACKGROUND
[0002] The conventional safety helmet can only protect the top of the head, and the protection effect on the back of the head and the neck is poor, when the wearer's head is hit, the wearer's center of gravity may be offset, or the wearer may be unconscious due to the impact, resulting in the wearer falling down, and the back of the wearer's head and the neck position may be secondarily injured by the ground objects after falling down, so the wearer needs to be protected from secondary injury, and therefore the safety helmet is designed. SUMMARY
[0003] The utility model aims at at least one of the technical problems in the related art to some extent. Therefore, one purpose of the utility model is to provide a safety helmet, to assist in construction site management, to reduce the possibility of danger through remote guidance, to improve the protection effect after the danger occurs by improving the safety helmet body and adding a protection component, and to further improve the safety of the safety helmet.
[0004] The safety helmet according to the utility model comprises a helmet body, an inner mounting plate fixed to the inner top of the helmet body, an outer mounting plate fixed to the outer top of the helmet body, an inner lining fixed to the inside of the helmet body, an earmuff component fixed to the lower surface of the helmet body, and a protection component arranged on the outside of the helmet body.
[0005] The protection component comprises a compressed gas cylinder arranged on both sides of the helmet body and an inflation sheath fixed to the lower surface of the helmet body, a mounting ring fixed to the helmet body is fixed to the surface of the compressed gas cylinder, an electric control valve is fixed to the bottom gas outlet end of the compressed gas cylinder, a vibration sensor is electrically connected to the surface of the electric control valve, a gas guide pipe is fixed to the bottom of the electric control valve, and the gas guide pipe is fixed to the surface of the inflation sheath and connected.
[0006] Preferably, a butt joint cover is symmetrically arranged on both sides of the helmet body, the butt joint cover is butt jointed with the earmuff component, and a butt joint groove fixed to the vibration sensor is arranged on the top of the butt joint cover.
[0007] Preferably, a mounting groove for fixing the inner mounting plate is arranged on the inner bottom of the helmet body, air outlets are arranged on both sides of the mounting groove, and an air inlet is arranged on the front end of the upper surface of the helmet body.
[0008] Preferably, the earmuff component comprises a fixing ring, earmuff bodies are symmetrically fixed to the side wall of the fixing ring, a placing groove is arranged on the side wall of each earmuff body, and a headset is fixed to the bottom of each earmuff.
[0009] Preferably, a zipper is fixed between the top of the inflatable sheath and the cap body, the bottom of the inflatable sheath is sleeved with an elastic band, and the surface of the inflatable sheath is symmetrically fixed with an inflatable connector that is fixed with the air guide pipe.
[0010] Preferably, the upper surface of the inner mounting plate is fixed with a circuit board, the surface of the outer mounting plate is fixed with a plurality of switches, and one end of the outer mounting plate is fixed with a video camera and an image acquisition camera.
[0011] The beneficial effects of the utility model are:
[0012] 1. The protective assembly is additionally installed on the safety helmet, the safety performance of the safety helmet is further improved, when the head of the wearer is impacted, the vibration sensor receives the impact signal and controls the electric control valve to open, the compressed gas in the compressed gas cylinder enters the inflatable sheath through the air guide pipe, the inflatable sheath is inflated and expanded, and the back of the head and the neck position of the wearer are protected, when the head of the wearer is impacted, the head of the wearer is not injured due to wearing the safety helmet, but the energy of impact is absorbed by the whole person, leading to imbalance of the center of gravity of the human body, and there is a risk of falling, and due to the fact that the ground of the working environment may have dangerous articles, the secondary injury caused by falling cannot be ignored, and when falling, the inflated inflatable sheath can protect the key position of the back of the head and the neck of the wearer
[0013] 2. The problem of on-site construction management in dangerous areas of the open-pit mine is solved, the electronic fence is arranged in the dangerous operation area of the open-pit mine, and the position data of the intelligent safety helmet is collected; The real-time connection function can provide face-to-face guidance for the abnormal treatment of the operating personnel in time, effectively avoid safety hazards and accidents, and the wearing device is high in the harsh requirement of the open-pit mine dangerous operation area on the number of operating personnel; The operating personnel can realize the video monitoring requirement closest to the operation point by normally wearing the safety helmet, without increasing any additional workload; The high-definition video recording system can completely replace the existing law enforcement recorder, the monitoring angle can reach the angle of the operating personnel, the operation process is recorded to the key operation point, and the fixed ball machine and the control ball realize complementary advantages, realize all-round, all-time and all-personnel video monitoring of the operation site, and improve the construction safety. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 The utility model provides a whole structure schematic view of the safety helmet.
[0015] Figure 2 The utility model provides a partial sectional view of the safety helmet.
[0016] Figure 3 The utility model provides a whole structure explosion map of the safety helmet.
[0017] Figure 4The utility model provides a safety helmet's hat body structure schematic diagram.
[0018] Figure 5 The utility model provides a safety helmet's protection subassembly structure schematic diagram.
[0019] In the drawing: 1, hat body;11, butt joint cover;12, butt joint groove;13, assembly groove;14, air outlet;15, air inlet;2, inner mounting plate;3, outer mounting plate;4, inner lining;5, ear cover subassembly;51, fixed ring;52, ear cover body;53, rest groove;54, earphone;6, protection subassembly;61, compressed gas cylinder;62, inflation sheath;621, zipper strip;622, elastic band;623, inflation joint;63, assembly ring;64, electric control valve;65, vibration sensor;66, gas guide pipe;7, circuit board;8, switch;9, video camera;10, image acquisition camera. DETAILED DESCRIPTION
[0020] REFERENCE Figures 1-5 , safety helmet, including hat body 1, the inner top of hat body 1 is fixed with inner mounting plate 2, the outer top of hat body 1 is fixed with outer mounting plate 3, the inside of hat body 1 is fixed with inner lining 4, the lower surface of hat body 1 is fixed with ear cover subassembly 5, and the outside of hat body 1 is provided with protection subassembly 6;
[0021] Protection subassembly 6 includes compressed gas cylinder 61 set on both sides of hat body 1 and inflation sheath 62 fixed on the lower surface of hat body 1, the surface of compressed gas cylinder 61 is fixed with assembly ring 63 fixed with hat body 1, can be separated or fixed by disassembling and assembling assembly ring 63 between protection subassembly and hat body 1, also convenient for the replacement of compressed gas cylinder 61, the bottom gas outlet end of compressed gas cylinder 61 is fixed with electric control valve 64, adopts SMC PVQ series, the gas electric control valve 64 of model PVQ31-6G-40-01F, the surface of electric control valve 64 is electrically connected with vibration sensor 65, adopts Wilcoxond vibration sensor 65, and the model is 787A, reference Figure 5 In vibration sensor 65 is integrated structure, wherein still contain the power supply and shell of adaptation, the power supply is vibration sensor 65 and electric control valve 64 power supply, the shell is clamped in butt joint groove 12, the bottom of electric control valve 64 is fixed with gas guide pipe 66, and gas guide pipe 66 is fixed with the surface of inflation sheath 62 and is connected.
[0022] The both sides of hat body 1 are provided with butt joint cover 11 symmetrically, butt joint cover 11 is butt jointed with ear cover subassembly 5, and the top of butt joint cover 11 is provided with butt joint groove 12 fixed with vibration sensor 65.
[0023] The inner bottom of the cap body 1 is provided with an assembly groove 13 for fixing and mounting the inner mounting plate 2, air outlets 14 are arranged on both sides of the assembly groove 13, and an air inlet 15 is arranged on the upper surface of the front end of the cap body 1; air circulation in the cap body 1 is realized by cooperation of the air inlet 15 and the air outlet 14, and the drying and cooling functions are realized.
[0024] The ear cover assembly 5 comprises a fixing ring 51, the side walls of the fixing ring 51 are symmetrically fixed with ear cover bodies 52, the side walls of the ear cover bodies 52 are each provided with a placing groove 53, and the bottoms of the ear covers are each fixed with a headset 54; the circuit, power supply and other structures of the headset 54 are placed in the placing groove 53.
[0025] The top of the inflatable sheath 62 is fixed with a zipper strip 621 between the cap body 1, one side of the zipper strip 621 is fixed with the cap body 1, the other side of the zipper strip 621 is sewn with the top of the inflatable sheath 62, the inflatable sheath 62 is convenient to replace after being damaged, the bottom of the inflatable sheath 62 is sleeved with an elastic band 622, and the surface of the inflatable sheath 62 is symmetrically fixed with an inflatable connector 623 which is fixed with the air guide pipe 66; the air guide pipe 66 and the inflatable connector 623 are separated to realize the exhaust of the inflatable sheath 62.
[0026] There are many construction activities and tasks on the construction site of the open-pit mine, there are many construction entity targets, and the construction scene is complex; the traditional supervision of the construction site is usually carried out by manual supervision, which leads to the fact that the management personnel of the construction site face complex information and large data, and it is difficult to efficiently process; the management personnel usually judges the safety risks of the construction site according to the experience of using previous management cases; these experiences are the internal knowledge of individual management personnel, and are difficult to migrate and reuse; therefore, powerful means should be taken to condense the internal construction safety management knowledge of the management personnel, remote information transmission is preferentially considered, the information transmission means is combined with the safety helmet which is the safety equipment that the construction personnel need to carry, and remote information guidance is the optimal solution to the existing management problem.
[0027] The upper surface of the inner mounting plate 2 is fixed with a circuit board 7, the surface of the circuit board 7 is provided with a power supply module, a communication module, a positioning module, an image analysis module, a signal exchange module, a storage module and the like, the surface of the outer mounting plate 3 is fixed with a plurality of switches 8, the switches 8 include but are not limited to a power switch 8, a video and voice call switch 8 and a one-key alarm switch 8, and one end of the outer mounting plate 3 is fixed with a video camera 9 and an image acquisition camera 10 for video and voice call and remote environment data acquisition.
[0028] The power supply is used for opening and closing of the intelligent safety helmet; the one-key alarm switch 8 of the open-pit mine intelligent safety helmet can control the module to alarm in an emergency and automatically report the position information; the voice intercom button of the intelligent safety helmet has a real-time connection function and can provide face-to-face guidance in a timely manner for abnormal handling by the operating personnel; the photographing / video recording button of the open-pit mine intelligent safety helmet can realize the closest video monitoring requirement of the operating point by the operating personnel through normal wearing of the safety helmet without any additional workload; the high-definition video recording system can completely replace the existing law enforcement recorder, the monitoring angle can reach the operating personnel's angle, the image acquisition camera 10 and the image analysis module record the environmental data in real time and send them remotely, mark the dangerous areas in the environment, and prohibit the wearer from entering the dangerous areas; if the wearer mistakenly enters the dangerous areas, the earphone 54 reminds the wearer to exit the dangerous areas in a timely manner;
[0029] To meet the requirements of system timeliness, reliability and the like, the open-pit mine intelligent safety helmet system adopts a 3-layer B / S architecture and is divided into a running support platform, a data service platform and a visual display layer from a logical level.
[0030] The visual display layer of the system can display the personnel positioning, the mine site condition and the emergency rescue condition of the open-pit mine;
[0031] The data service layer includes system data, positioning algorithms and directional distribution;
[0032] The running support platform includes intelligent safety helmet terminals, servers, networks and cloud databases;
[0033] The system is composed of required software and hardware to form a running support platform; the data service platform selects a cloud server to provide data storage and data access functions for the system; the visual display layer modularizes various functional modules such as personnel information management, personnel dynamic positioning display, emergency call and disposal and electronic fence setting to form a WEB client to provide an operation interface for users.
[0034] In terms of terminal hardware, the designed open-pit mine intelligent safety helmet terminal is composed of a BDS / GPS dual-mode positioning module, a 4G / 5G communication module, an SOS emergency call module, a data acquisition module and a power supply module.
[0035] After the open-pit mine operating personnel wears the intelligent wearable terminal, the wearer can make a one-key emergency call through the intelligent wearable terminal when there is an accident tendency or an accident occurs, the system will display the emergency call information and timely send the emergency call information to the monitoring platform to improve the open-pit mine rescue efficiency;
[0036] S1: An electronic fence is set in a dangerous operating area of the open-pit mine to collect the position data of the intelligent safety helmet;
[0037] S2: Determine whether the intelligent safety helmet is at the target position in the construction area according to the position data, and record the whole process on the dangerous process;
[0038] S3: Identify the panoramic image of the dangerous process and the target position of the mine, and obtain the temporary dangerous elements in the construction area;
[0039] S4: According to the dangerous situation, the platform manager remotely monitors and guides the site work in the first perspective;
[0040] S5: Based on the construction task confirmation of the intelligent safety helmet in the construction area, the basic dangerous elements are identified; several target functions are started to perform function warning until the construction task of the intelligent safety helmet in the target position is completed.
[0041] The intelligent safety helmet also supports the fusion and interconnection of devices from different manufacturers such as 4G / 5G law enforcement recorders, intercoms, surveillance balls, and fixed-point monitoring cameras in the industry, and integrates voice dispatching and video to achieve unified dispatching, efficient disposal, and improve multi-department joint coordination capabilities.
[0042] When the device is in use, the safety helmet is worn, the elastic band 622 is pulled, the head is inserted into the safety helmet, the top of the head contacts the inner lining 4, and the wearing is completed.
[0043] When the wearer is hit by a rock in the safety helmet, the vibration sensor 65 receives the signal and feeds back the electrical signal to the electric control valve 64, the electric control valve 64 is opened, the air duct 66 is connected, the inflatable sheath 62 is rapidly inflated and expanded to protect the wearer's occipital position, and to prevent the wearer from falling and injuring the occipital and cervical positions due to impact. When used in another way, the wearer predicts that danger is imminent and manually knocks the vibration sensor 65 to inflate the inflatable sheath 62. This is the reason why the vibration sensor 65 is installed outside the safety helmet, which can be more quickly and sensitively excited.
[0044] When the safety helmet is assembled and maintained, the zipper 621 can be pulled to remove the inflatable sheath 62 for cleaning or replacement, and then the air duct 66 and the inflatable connector 623 are separated to exhaust the gas in the inflatable sheath 62, and the inflatable sheath 62 is repeatedly used. Turn the screw between the loosening assembly ring 63 and the cap body 1 to separate the compressed gas cylinder 61, replace the new compressed gas cylinder 61, or directly inflate the compressed gas cylinder 61; manually buckle the fixing ring 51 to remove the earmuff assembly 5 for maintenance or replacement; turn the screw between the loosening outer mounting plate 3 and the cap body 1 to remove the outer mounting plate 3 from the cap body 1, and then the circuit board 7 on the surface of the inner mounting plate 2 can be repaired. The above is the maintenance method of each component of the safety helmet.
Claims
1. A safety hat characterised by: The utility model provides a safety helmet, including cap, the inner top of cap is fixed with inner mounting plate, the outer top of cap is fixed with outer mounting plate, the inside of cap is fixed with inner lining, the lower surface of cap is sleeved and fixed with earmuff assembly, the outside of cap is provided with protection assembly, The protection assembly includes a compressed gas cylinder disposed on both sides of the cap and an inflation sheath fixed to the lower surface of the cap, the surface of the compressed gas cylinder is sleeved and fixed with a mounting ring that is fixed to the cap, the bottom of the compressed gas cylinder is fixed with an electric control valve, the surface of the electric control valve is electrically connected with a vibration sensor, the bottom of the electric control valve is fixed with a gas guide pipe, and the gas guide pipe is fixed to the surface of the inflation sheath and connected.
2. The safety cap of claim 1, wherein: The two sides of the cap are symmetrically provided with a docking cover that is docked with the earmuff assembly, and the top of the docking cover is provided with a docking groove that is fixed with the vibration sensor.
3. The safety cap of claim 1, wherein: The inner bottom of the cap is provided with a mounting groove for fixing the inner mounting plate, the two sides of the mounting groove are provided with air outlets, and the upper surface of the cap is provided with an air inlet at the front end.
4. The safety cap of claim 1, wherein: The earmuff assembly includes a fixing ring, the side wall of the fixing ring is symmetrically fixed with an earmuff body, the side wall of the earmuff body is provided with a placing groove, and the bottom of the earmuff is fixed with a headset.
5. The safety cap of claim 1, wherein: The top of the inflation sheath is fixed with a zipper strip between the cap, the bottom of the inflation sheath is sleeved with an elastic band, and the surface of the inflation sheath is symmetrically fixed with an inflation connector that is docked with the gas guide pipe.
6. The safety cap of claim 1, wherein: The upper surface of the inner mounting plate is fixed with a circuit board, the surface of the outer mounting plate is fixed with a plurality of switches, and one end of the outer mounting plate is fixed with a video camera and an image acquisition camera.