Servo cinder ladle removing device

Abstract

The utility model discloses a servo cinder ladle removing device, which relates to the technical field of die casting industry and comprises a main body frame, an X-axis cross beam part is arranged at the upper end of the main body frame, a Y-axis cross beam part is arranged at the driving end of the X-axis cross beam part, a Z-axis cross beam part is arranged at the driving end of the Y-axis cross beam part, one end of the Z-axis cross beam part is provided with an anti-falling bolt, and the other end of the Z-axis cross beam part is provided with an anti-falling bolt. A travel switch is arranged at one end of the Z-axis cross beam part, a vibration cinder ladle removing device is arranged at the middle vacant position of the main body frame, and a dustproof sound-proof cover is arranged at the top of the main body frame. According to the utility model, the air hammer is arranged on the XYZ module, through the operation of the servo motor, after the XYZ module receives an instruction, the hammer head is moved to a designated position by utilizing the ordered action of the laying guide rail, the waste materials at the periphery of the die casting are accurately beaten and removed, and the waste materials are discharged outwards through the waste material vehicle below; and after the slitter edges are removed, the finished product is placed on the material receiving disc and leaves the equipment, and one-time operation is completed.

Description

TECHNICAL FIELD

[0001] The utility model relates to die casting industry technical field especially relates to a kind of servo slag removal package devices. BACKGROUND

[0002] Servo slag removal package device is mainly applied to die casting industry, and the periphery waste of die casting is automatically removed.

[0003] When die casting, the periphery of product has excess waste due to the limitation of mold, and the waste is removed manually with poor efficiency and potential safety hazards, reducing the practicability of die casting. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in prior art, and provides a kind of servo slag removal package device.The utility model has the advantages that air hammer is arranged on XYZ module, and hammer head reaches specified position by the orderly action of laying guide rail after XYZ module receives instruction, and the periphery waste of die casting is accurately knocked and removed, and waste is discharged outward by lower waste car;After the removal of waste edge is completed, product is placed on receiving tray, and then product leaves equipment, and one operation is completed.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme:

[0006] A kind of servo slag removal package device, including main frame, the upper end of the main frame is provided with X-axis beam part, the drive end of the X-axis beam part is provided with Y-axis beam part, the drive end of the Y-axis beam part is provided with Z-axis beam part, the one end of the Z-axis beam part is provided with anti-falling bolt, the one end of the Z-axis beam part is provided with travel switch, the middle empty position of the main frame is provided with vibration slag removal package device, the top of the main frame is provided with dustproof soundproof cover.

[0007] Through the above technical scheme: air hammer is arranged on XYZ module, and hammer head reaches specified position by the orderly action of laying guide rail after XYZ module receives instruction, and the periphery waste of die casting is accurately knocked and removed, and waste is discharged outward by lower waste car;After the removal of waste edge is completed, product is placed on receiving tray, and then product leaves equipment, and one operation is completed.

[0008] The utility model is further provided with ground anchor in the bottom of the main frame, and the outer end of the ground anchor is provided with reserved hole.

[0009] Through the above technical scheme: equipment support is stable, and spray bolt is introduced into equipment position fixedly firm.

[0010] The utility model is further provided with air source assembly on the valve plate of one side of the main frame, and hydraulic assembly is arranged above the air source assembly.

[0011] Through the above technical scheme: the air source assembly is installed on the valve plate on one side of the main frame, filters and cleans the air source entering the equipment, and adjusts the pressure, which is the air source supply guarantee for normal operation of the equipment, and the hydraulic assembly is installed above the air source assembly to provide oil pressure transmission for the super shock to guarantee normal operation thereof.

[0012] The utility model further sets up that the inside of main frame lower side is provided with control box, the box of control box is provided with electrical assembly and electronic module respectively.

[0013] Through the above technical scheme: the control box is located in the inside of the lower side of the main frame, and the electrical assembly and the electronic module are all assembled in the cabinet, and the linkage of all equipment and the corresponding instructions are set therein, which is the program hub of the equipment.

[0014] The utility model further sets up that the middle outside of main frame is provided with three color alarm lamp, the position of three color alarm lamp is set up in the right side of XYZ module.

[0015] Through the above technical scheme: the three color alarm lamp is located in the middle outside of the main frame, and when the equipment fails, the alarm function is achieved.

[0016] The utility model further sets up that the lower entrance of main frame is movably connected with waste car, the position of control box is set up outside, and the full material grating is arranged in the waste material entrance of the lower side of main frame.

[0017] Through the above technical scheme: the waste car entrance is located below one side of the main frame, and the waste car enters and withdraws from here, and the full material grating is located in the inside of the waste material entrance, when the waste material in the waste car is overloaded, a signal is sent to remind the staff to discharge the waste material outward.

[0018] The utility model further sets up that the Z axle crossbeam part includes Z axle stand, one end of Z axle stand is provided with tow chain support, one end of tow chain support is provided with speed reducer motor, the output of speed reducer motor is provided with tow chain coaxially, one side of speed reducer motor is provided with motor spacer sleeve, the outside of motor spacer sleeve is provided with protection casing, one end of Z axle stand is provided with linear guide rail and gasket.

[0019] Through the above technical scheme: the hammer head reaches the specified position by orderly action of the laid guide rail, and the surrounding waste material of the die casting is accurately knocked off.

[0020] The utility model further sets up, the lower extreme of Z axle stand is provided with pneumatic hammer assembly, the other end of pneumatic hammer assembly is provided with single shot hammer body, the one end of Z axle stand is provided with the block of sending information and prevents falling and hangs the board, the other end of Z axle stand is provided with removal limit, the lower extreme of Z axle stand is provided with air valve assembly.

[0021] Through above technical scheme: hammer head on Z axle is accurately operated above workpiece, according to program setting, XYZ three-axis linkage, the point that needs to remove scrap edge is orderly and accurately knocked, thereby reach the good effect of removing all scrap edges.

[0022] The utility model has the advantages that:

[0023] 1、 the servo residue removal device, through the pneumatic hammer is arranged on the XYZ module, through the operation of servo motor, after XYZ module receives instruction, utilize the orderly action of laying guide rail, reach the specified position to the hammer head, to the periphery waste material of die casting, accurate knock and remove, waste material is discharged outward through the lower waste car 5, after the scrap edge is removed, the finished product is placed in the receiving tray, and then the equipment is left, and one operation is completed.

[0024] 2、 the servo residue removal device, through setting control box in the inside of the lower side of main body frame, electrical assembly and electronic module etc. are all built in the cabinet, and the linkage of all equipment and corresponding instruction are set therein, and it is the program center of equipment. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is one end three-dimensional structure schematic view of the servo residue removal device proposed in the utility model;

[0026] Figure 2 It is side view structure schematic view of the servo residue removal device proposed in the utility model;

[0027] Figure 3 It is front view structure schematic view of the servo residue removal device proposed in the utility model;

[0028] Figure 4 It is another end three-dimensional structure schematic view of the servo residue removal device proposed in the utility model;

[0029] Figure 5 It is the servo residue removal device proposed in the utility model; Figure 1 It is the enlarged structure schematic view of A place in;

[0030] Figure 6 It is the Z axle crossbeam part structure schematic view of the servo residue removal device proposed in the utility model.

[0031] In the figure: 1, main frame; 2, foot; 3, reserved hole; 4, control box; 5, waste car; 6, X-axis beam part; 7, Y-axis beam part; 8, full material grating; 9, hydraulic assembly; 10, air supply assembly; 11, three-color alarm light; 12, vibration dross removal device; 13, dustproof and soundproof cover; 14, Z-axis beam part; 15, anti-falling bolt; 16, travel switch; 1401, Z-axis stand; 1402, gasket; 1403, drag chain support; 1404, drag chain; 1405, air valve assembly; 1406, protective cover; 1407, motor isolation sleeve; 1408, linear guide rail; 1409, single hammer body; 1410, air hammer assembly; 1411, signaling block; 1412, anti-falling hanging plate; 1413, movement limiting; 1414, speed reducer motor. DETAILED DESCRIPTION

[0032] The technical solutions of the patent will be further described in detail below in combination with specific embodiments.

[0033] The embodiments of the patent will be described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the patent, and cannot be understood as a limitation of the patent.

[0034] Reference Figures 1-6 A servo dross removal device, comprising a main frame 1, the upper end of the main frame 1 is provided with an X-axis beam part 6, the driving end of the X-axis beam part 6 is provided with a Y-axis beam part 7, the driving end of the Y-axis beam part 7 is provided with a Z-axis beam part 14, one end of the Z-axis beam part 14 is provided with an anti-falling bolt 15, one end of the Z-axis beam part 14 is provided with a travel switch 16, the middle space of the main frame 1 is provided with a vibration dross removal device 12, and the top of the main frame 1 is provided with a dustproof and soundproof cover 13.

[0035] Specifically, the air hammer is arranged on the XYZ module, the XYZ module receives the instruction through the operation of the servo motor, the hammer head reaches the specified position through the orderly action of the laid guide rail, the surrounding waste of the die casting is accurately knocked and removed, and the waste is discharged outward through the waste car 5 below; after the waste edge removal is completed, the finished product is placed on the receiving disc, then the finished product leaves the equipment, and one operation is completed.

[0036] The bottom of the main frame 1 is provided with a foot 2, and the outer end of the foot 2 is provided with a reserved hole 3.

[0037] Specifically, the equipment is supported and stabilized, and the injection of the loose screw is introduced into the equipment position which is fixed firmly.

[0038] The valve plate on one side of the main frame 1 is provided with an air supply assembly 10, and the upper side of the air supply assembly 10 is provided with a hydraulic assembly 9.

[0039] Specifically, the gas source assembly 10 is installed on the valve plate on one side of the main frame 1, filters and cleans the gas source entering the device, and adjusts the pressure, which is the gas source guarantee for the normal operation of the device. The hydraulic assembly 9 is installed above the gas source assembly 10 to provide oil pressure transmission for the super shock and ensure its normal operation.

[0040] The control box 4 is arranged inside the lower side of the main frame 1. The control box 4 is provided with an electrical assembly and an electronic module.

[0041] Specifically, the control box 4 is arranged inside the lower side of the main frame 1. The electrical assembly and the electronic module are arranged in the cabinet. The linkage of all devices and the corresponding instructions are arranged therein, which is the program hub of the device.

[0042] The three-color alarm lamp 11 is arranged on the outer side of the middle of the main frame 1. The three-color alarm lamp 11 is arranged on the right side of the XYZ module.

[0043] Specifically, the three-color alarm lamp 11 is arranged on the outer side of the middle of the main frame 1. When the device fails, the alarm function is achieved.

[0044] The waste car 5 is movably connected to the lower inlet of the main frame 1. The control box 4 is arranged on the outer side. The full material grating 8 is arranged in the waste inlet of the lower side of the main frame 1.

[0045] Specifically, the waste car inlet is arranged on the lower side of the main frame 1. The waste car 5 enters and exits from the waste car inlet. The full material grating 8 is arranged inside the waste inlet and outlet. When the waste car is overloaded, a signal is sent to remind the worker to discharge the waste.

[0046] The Z-axis beam part 14 includes a Z-axis stand column 1401. One end of the Z-axis stand column 1401 is provided with a drag chain support 1403. One end of the drag chain support 1403 is provided with a speed reducer motor 1414. The output end of the speed reducer motor 1414 is coaxially provided with a drag chain 1404. One side of the speed reducer motor 1414 is provided with a motor isolation sleeve 1407. The outside of the motor isolation sleeve 1407 is provided with a protective shell 1406. One end of the Z-axis stand column 1401 is provided with a linear guide rail 1408 and a gasket 1402.

[0047] Specifically, the hammer head reaches the specified position by orderly action of the laid guide rail, and accurately knocks off the surrounding waste of the die casting.

[0048] The lower end of the Z-axis stand 1401 is provided with an air hammer assembly 1410, the other end of the air hammer assembly 1410 is provided with a single-shot hammer body 1409, one end of the Z-axis stand 1401 is provided with a signaling block 1411 and a fall prevention hanging plate 1412, the other end of the Z-axis stand 1401 is provided with a movement limit 1413, and the lower end of the Z-axis stand 1401 is provided with an air valve assembly 1405.

[0049] Specifically, the hammer head on the Z-axis is precisely operated above the workpiece, and according to the program setting, the XYZ three-axis linkage is used to orderly and accurately knock the point position that needs to remove the scrap edge, so as to achieve the good effect of removing all scrap edges.

[0050] Working principle: the robot clamps the workpiece, first placed on the super shock device clamp, at this time, the oil cylinder is actuated downward to clamp the workpiece handle, after the robot leaves, the super shock device operates to remove the first batch of scrap edges, and then the servo motor starts, and the XYZ module operates in combination to precisely operate the hammer head on the Z-axis above the workpiece, according to the program setting, the XYZ three-axis linkage is used to orderly and accurately knock the point position that needs to remove the scrap edge, so as to achieve the good effect of removing all scrap edges.

[0051] After the task is completed, the XYZ module returns to the original position, and the waste is discharged through the lower waste car 5. After the receiving disc enters the equipment, the super shock device releases the clamp, the workpiece freely falls into the receiving disc, and then is conveyed outward, and a one-time operation is completed.

[0052] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A device for servoing a ladle to a slag line, comprising a main frame (1), characterized in that, The upper end of the main frame (1) is provided with an X-axis beam part (6), the driving end of the X-axis beam part (6) is provided with a Y-axis beam part (7), the driving end of the Y-axis beam part (7) is provided with a Z-axis beam part (14), one end of the Z-axis beam part (14) is provided with a falling prevention bolt (15), one end of the Z-axis beam part (14) is provided with a travel switch (16), the middle empty position of the main frame (1) is provided with a vibration deslagging device (12), and the top of the main frame (1) is provided with a dustproof and soundproof cover (13).

2. The servo ladle de-sludging device of claim 1, wherein, The bottom of the main frame (1) is provided with a footing (2), and the outer end of the footing (2) is provided with a reserved hole (3).

3. The servo ladle de-sludging device of claim 1, wherein, The valve plate on one side of the main frame (1) is provided with an air source assembly (10), and the upper side of the air source assembly (10) is provided with a hydraulic assembly (9).

4. The servo ladle de-sludging device of claim 1, wherein, The inside of the lower side of the main frame (1) is provided with a control box (4), and the inside of the control box (4) is respectively provided with an electrical assembly and an electronic module.

5. The servo ladle de-sludging device of claim 1, wherein, The middle outer side of the main frame (1) is provided with a three-color alarm lamp (11), and the three-color alarm lamp (11) is arranged on the right side of the XYZ module.

6. The servo ladle de-sludging device of claim 4, wherein, The lower entrance of the main frame (1) is movably connected with a waste car (5), the control box (4) is arranged on the outer side, and the full material grating (8) is arranged in the waste material entrance of the main frame (1).

7. The servo ladle de-sludging device of claim 1, wherein, The Z-axis beam part (14) comprises a Z-axis stand column (1401), one end of the Z-axis stand column (1401) is provided with a drag chain support (1403), one end of the drag chain support (1403) is provided with a speed reducer motor (1414), the output end of the speed reducer motor (1414) is coaxially provided with a drag chain (1404), one side of the speed reducer motor (1414) is provided with a motor isolation sleeve (1407), the outside of the motor isolation sleeve (1407) is provided with a protective cover (1406), one end of the Z-axis stand column (1401) is provided with a linear guide rail (1408) and a gasket (1402).

8. The servo ladle de-sludging device of claim 7, wherein, The lower end of the Z-axis stand column (1401) is provided with an air hammer assembly (1410), the other end of the air hammer assembly (1410) is provided with a single-shot hammer body (1409), one end of the Z-axis stand column (1401) is provided with a signaling block (1411) and a falling prevention hanging plate (1412), the other end of the Z-axis stand column (1401) is provided with a movement limiting part (1413), and the lower end of the Z-axis stand column (1401) is provided with an air valve assembly (1405).

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