Off-machine alignment and centering all-in-one machine

Abstract

The utility model discloses an off-machine alignment and centering all-in-one machine which comprises a discharge spark machine, a workpiece electrode placing table and a mechanical arm. The workpiece electrode placing table is provided with an X-axis moving mechanism, a Y-axis moving mechanism and a Z-axis moving mechanism; according to the device, the position of the workpiece electrode placing table can be accurately adjusted, so that accurate positioning of the electrode is realized. Compared with traditional manual measurement and positioning, the mechanical adjustment mode has the advantages that errors caused by human factors are greatly reduced, and the machining precision is improved. And through the arrangement of the first rotary adjusting mechanism and the second rotary adjusting mechanism, the workpiece electrode placing table can be rotationally adjusted in a plurality of planes, and the flexibility of the device is further enhanced. And a size detection probe is arranged on the manipulator, so that the device can automatically complete the size detection of the electrode without manual intervention. Therefore, not only is the measurement efficiency improved, but also errors caused by manual measurement are reduced, and a powerful guarantee is provided for accurate machining of the electrode.

Description

TECHNICAL FIELD

[0001] The utility model relates to electric spark processing technical field especially relates to a machine outside alignment and centering integrated machine. BACKGROUND

[0002] In the electric spark processing technology, the alignment and centering of the electrode are particularly important. The traditional electrode alignment and centering often rely on manual operation, and use traditional measuring tools to measure one by one. However, this method has many deficiencies in actual operation. First of all, due to the complexity of the processing site environment, the workpiece is often surrounded by various equipment, fixtures and processing scraps, and these obstacles greatly limit the measurement space, making it difficult for the measurement personnel to obtain an unobstructed and intuitive measurement angle, resulting in that the measurement result is easily disturbed by external factors and the precision is difficult to guarantee. Secondly, manual measurement not only consumes time and effort, but also has low efficiency, and the consistency between repeated measurements is also difficult to effectively control, increasing the risk of processing errors. Furthermore, with the development of manufacturing industry towards automation and intelligentization, the traditional manual measurement method has been difficult to meet the modern efficient and precise production demand. Therefore, it is necessary to propose a machine outside alignment and centering integrated machine to solve the above problems. SUMMARY

[0003] The utility model aims at providing a machine outside alignment and centering integrated machine to solve the problem of low precision and efficiency of the electrode positioning mode of the existing electric spark machine.

[0004] The utility model provides a machine outside alignment and centering integrated machine, include: discharge spark machine, set up in the workpiece electrode placing table of discharge spark machine, and set up in the mechanical arm of discharge spark machine top, workpiece electrode placing table is provided with for adjusting workpiece electrode placing table in X axle direction translation X axle movement mechanism, for adjusting workpiece electrode placing table in Y axle direction translation Y axle movement mechanism, for adjusting workpiece electrode placing table in Z axle direction translation Z axle movement mechanism, the mechanical arm is provided with size detection probe.

[0005] Further, the workpiece electrode placing table is also provided with a first rotation adjusting mechanism for adjusting the workpiece electrode placing table to rotate around the Z-axis in the plane of the X-axis and the Y-axis.

[0006] Further, the workpiece electrode placing table is also provided with a second rotation adjusting mechanism for adjusting the workpiece electrode placing table to rotate around the Y-axis in the plane of the X-axis and the Z-axis.

[0007] Further, the X-axis movement mechanism is provided with an X-axis adjusting hand wheel, the Y-axis movement mechanism is provided with a Y-axis adjusting hand wheel, and the Z-axis movement mechanism is provided with a Z-axis adjusting hand wheel.

[0008] The utility model has the following beneficial effects: the utility model discloses the machine outer alignment divides the all -in -one of a body, through the X -axis, Y -axis and Z -axis moving mechanism of integration, this device can accurately adjust the position of workpiece electrode placement platform, thereby realizes the accurate positioning of electrode. Compared with traditional manual measurement and positioning, this mechanical adjustment mode greatly reduces the error caused by human factors and improves the machining accuracy. The setting of the first rotary adjustment mechanism and the second rotary adjustment mechanism enables the workpiece electrode placement platform to rotate and adjust in multiple planes, further enhancing the flexibility of the device. The size detection probe provided on the mechanical hand enables the device to automatically complete the size detection of the electrode without manual intervention. This not only improves the measurement efficiency but also reduces the error caused by manual measurement, providing a strong guarantee for the accurate machining of the electrode. BRIEF DESCRIPTION OF DRAWINGS

[0009] In order to more clearly illustrate the technical scheme of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment, obviously, for those skilled in the art, without creative labor, other drawings can also be obtained according to these drawings.

[0010] Figure 1 It is the structure diagram of the machine outer alignment divides the all -in -one of a body of the utility model. DETAILED DESCRIPTION

[0011] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The utility model will be described in detail below with reference to the drawings and in combination with the embodiments. It should be pointed out that the following detailed description is exemplary and is intended to provide further description of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0012] In order to facilitate the description, spatial relative terms such as "above", "upper", "upper surface", "upper" and the like can be used herein to describe the spatial position relationship of one device or feature with other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the device described in the drawings. For example, if the device in the drawing is inverted, the device described as "above" or "above" other devices or structures will be positioned "below" or "below" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative description used herein is interpreted accordingly.

[0013] Exemplary embodiments according to this application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be implemented in many different forms and should not be construed as limited to the embodiments set forth herein. It should be understood that the embodiments are provided so as to enable the present disclosure to be thorough and complete and to fully convey the concept of the exemplary embodiments to those skilled in the art, and the embodiments will be described in such a way that a person skilled in the art can easily understand the concept of the exemplary embodiments. In the drawings, the thicknesses of layers and regions are exaggerated for clarity, and the same reference numerals are used to designate the same elements throughout the drawings, so that a description thereof will not be repeated.

[0014] Referring to Figure 1 The utility model discloses an outside machine aligning and centering integrated machine, which comprises a discharge spark machine 100, a workpiece electrode placing table 4 arranged in the discharge spark machine 100, and a mechanical hand 5 arranged on the top of the discharge spark machine 100. In the machining center, the outside machine specifically refers to the outside of the slow wire center, which can measure the size of the workpiece and align and center in batches.

[0015] Specifically, the workpiece electrode placing table 4 is provided with an X-axis moving mechanism for adjusting the translation of the workpiece electrode placing table 4 in the X-axis direction, a Y-axis moving mechanism for adjusting the translation of the workpiece electrode placing table 4 in the Y-axis direction, and a Z-axis moving mechanism for adjusting the translation of the workpiece electrode placing table 4 in the Z-axis direction. The workpiece electrode placing table 4 is further provided with a first rotating adjusting mechanism for adjusting the rotation of the workpiece electrode placing table 4 in the plane of the X-axis and the Y-axis with the Z-axis as the rotation axis. The workpiece electrode placing table 4 is further provided with a second rotating adjusting mechanism for adjusting the rotation of the workpiece electrode placing table 4 in the plane of the X-axis and the Z-axis with the Y-axis as the rotation axis. The X-axis moving mechanism is provided with an X-axis adjusting hand wheel 1, the Y-axis moving mechanism is provided with a Y-axis adjusting hand wheel 2, and the Z-axis moving mechanism is provided with a Z-axis adjusting hand wheel 3. The mechanical hand 5 is provided with a size detection probe.

[0016] The outside machine aligning and centering integrated machine can realize electrode angle adjustment, perpendicular adjustment, parallel adjustment, and automatic electrode centering and aligning. The outside machine aligning and centering integrated machine can adjust the workpiece, the discharge spark machine, and the electrode on the same parallel plane, that is, adjust the X, Y, and Z planes of the workpiece to be consistent with the X, Y, and Z parallel planes of the discharge spark machine. Similarly, the X, Y, and Z planes of the electrode are also adjusted to be consistent with the X, Y, and Z parallel planes of the discharge spark machine. Only when the X, Y, and Z planes of the workpiece, the electrode, and the discharge spark machine are on the same horizontal plane can the discharge machining meet the machining precision. The workpiece refers to a product component in the manufacturing process, also known as a product, a workpiece, a courseware, a hardware, etc. The electrode is a special shape machining tool for a product component in the manufacturing process. The workpiece is machined through the pulse discharge electro-erosion effect between the tool electrode and the workpiece electrode.

[0017] The electrode and the workpiece are fixed on the workpiece electrode placing table 4, the horizontal plane is aligned by adjusting three adjusting hand wheels, the perpendicularity of the electrode is ensured, then the electrode is centered by the manipulator, the centered value is recorded in the computer, so that the electrode can be processed without centering after being installed on the spark device. The reference origin is set at the clamping center during installation of the electrode and workpiece clamping position. The detailed parameters of the workpiece and the electrode are transmitted into the manipulator through the origin and 3D data of the workpiece or the electrode, the manipulator will automatically search for the accurate collision point required by the user through the detailed parameters. Finally, the data is transmitted back to the manipulator terminal display. The above scheme uses the first adjustment of the vertical and parallel adjustment and the automatic centering of the electrode. The operation is simple and can be reused, which ensures the positioning accuracy of the electrode and improves the machining precision and efficiency of the spark machine.

[0018] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments consistent with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0019] It should be noted that the terms "first", "second", and the like, used in the specification and the appended claims of the application, as well as the above-described drawings, are used to distinguish similar objects and are not necessarily used to describe a particular sequential or chronological order. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented, for example, in an order other than that illustrated or described herein.

[0020] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An integrated external alignment and centering machine, characterized in that, The discharge spark machine (100), the workpiece electrode placing table (4) arranged in the discharge spark machine (100), and the mechanical arm (5) arranged on the top of the discharge spark machine (100) are comprised. The workpiece electrode placing table (4) is provided with an X-axis moving mechanism for adjusting the translation of the workpiece electrode placing table (4) in the X-axis direction, a Y-axis moving mechanism for adjusting the translation of the workpiece electrode placing table (4) in the Y-axis direction, and a Z-axis moving mechanism for adjusting the translation of the workpiece electrode placing table (4) in the Z-axis direction; and the mechanical arm (5) is provided with a size detection probe. The workpiece electrode placing table (4) is further provided with a first rotation adjusting mechanism for adjusting the rotation of the workpiece electrode placing table (4) in the plane of the X-axis and the Y-axis with the Z-axis as the rotation axis.

2. An off-machine register slitting and dividing machine as claimed in claim 1, characterized in that The workpiece electrode placing table (4) is further provided with a second rotation adjusting mechanism for adjusting the rotation of the workpiece electrode placing table (4) in the plane of the X-axis and the Z-axis with the Y-axis as the rotation axis.

3. An off-machine register slitting and converting machine as in claim 1 wherein, The X-axis moving mechanism is provided with an X-axis adjusting hand wheel (1), the Y-axis moving mechanism is provided with a Y-axis adjusting hand wheel (2), and the Z-axis moving mechanism is provided with a Z-axis adjusting hand wheel (3).

4. An off-machine register slitting and converting machine as defined in claim 1 wherein, ​

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