Chamfering device for piezoelectric material of ultrasonic transducer
By combining the inclined sliding design of the slide plate and the slider with the optimization of the magnetic components and the guide groove, the problem of chamfering accuracy and efficiency of the piezoelectric material of the ultrasonic transducer was solved, and high-precision and high-efficiency chamfering processing was achieved.
Patent Information
- Application Number
- CN202520417544.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing technologies make it difficult to precisely chamfer the piezoelectric material of ultrasonic transducers, especially when the chamfer length is less than 0.01 mm, making it impossible to control accuracy and efficiency.
The design employs a combined inclined sliding design of a sliding plate and a slider. The horizontal movement of the sliding plate is proportionally scaled to the vertical movement of the slider. Combined with the design of magnetic components and guide grooves, this enables high-precision vertical movement and stable grinding of the workpiece.
It achieves a high precision of 1 micrometer in chamfering accuracy, while improving processing efficiency, reducing costs, and extending the service life of the device.
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Figure CN223802207U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic transducer equipment field further relates to a chamfer device for ultrasonic transducer piezoelectric material. BACKGROUND
[0002] Ultrasonic transducer is a kind of device that can convert electrical and acoustic energy, is widely used in nondestructive testing, medical diagnosis and other fields, its core element is the material with positive and inverse piezoelectric effect, it has the function of mechanical energy and electrical energy conversion, that is, it can convert extremely weak mechanical vibration into electrical signal or electrical signal into mechanical vibration.Piezoelectric material commonly used in medical ultrasonic transducer thickness range is about 0.02-0.5mm, large block of material needs to be cut into small pieces, the edge is very sharp right angle after cutting, the gold layer plated on the edge is easy to peel off, so the material needs to be chamfered.
[0003] At present, the commonly used chamfering method is artificial chamfering method, and the operator holds the material and reciprocally grinds it with fine sandpaper until it is qualified by visual inspection;Or make some simple clamps to clamp the material, expose a certain processing allowance, and grind off the exposed part with fine sandpaper. For relatively thick material, it is feasible to grind a large and low-precision bevel, but for relatively thin material, the chamfer is very small, such as the chamfer length is less than 0.01mm, it cannot be controlled. UTILITY MODEL CONTENT
[0004] In view of the above technical problems, the utility model aims at providing a chamfer device for ultrasonic transducer piezoelectric material, the horizontal movement of the sliding plate is scaled into the vertical movement of the sliding block by the joint sliding of the second inclined surface of the sliding plate and the first inclined surface of the sliding block, so that the vertical movement of the sliding block driven by the workpiece can reach the precision of 1 micrometer, which not only ensures the precision of chamfering but also improves the processing efficiency.
[0005] In order to achieve the above purpose, the utility model provides a chamfer device for ultrasonic transducer piezoelectric material, which comprises a clamping assembly, a sliding assembly and a grinding assembly,
[0006] The clamping assembly is provided with a clamping cavity, the clamping cavity is suitable for clamping workpiece, and the clamping assembly is further provided with an inclined surface on the top of one side of the clamping cavity;
[0007] The sliding assembly comprises a sliding plate and a sliding block, the sliding block is located below the workpiece in the clamping cavity, the bottom of the sliding block is provided with a first inclined surface, the top of the sliding plate is provided with a second inclined surface matched with the first inclined surface, and the sliding plate is suitable for horizontal movement and drives the vertical movement of the sliding block and workpiece;
[0008] The grinding assembly is adapted to be slidably arranged on the inclined surface and to grind the part of the workpiece protruding out of the clamping cavity.
[0009] In some embodiments, the vertical height of the second inclined surface gradually decreases or increases along the horizontal direction, and when the sliding plate moves horizontally, the first inclined surface of the sliding block is adapted to slide from the bottom of the second inclined surface to the top of the second inclined surface, so that the horizontal movement of the sliding plate is scaled to the vertical movement of the sliding block.
[0010] In some embodiments, a first magnetic member is further arranged in the sliding plate, and the first magnetic member is adapted to magnetically attract the sliding block, so that the first inclined surface at the bottom of the sliding block is always in contact with the second inclined surface at the top of the sliding plate.
[0011] In some embodiments, the clamping assembly comprises a first clamping plate, a second clamping plate, and a first locking member, the first clamping plate and the second clamping plate are horizontally spaced apart and form the clamping cavity, and the first locking member is adapted to lock and connect the first clamping plate and the second clamping plate and drive the first clamping plate and the second clamping plate to move closer to or away from each other.
[0012] In some embodiments, the top of the second clamping plate is provided with the inclined surface, one end of the inclined surface is close to the clamping cavity, a guide groove is arranged on the inclined surface, the grinding assembly is slidably arranged in the guide groove, and a gap is left between the grinding assembly and the inclined surface.
[0013] In some embodiments, the grinding assembly comprises a chuck and a sharpening stone, the chuck is slidably arranged in the guide groove, and the sharpening stone is fixedly arranged above the chuck, the sharpening stone and the inclined surface are arranged in parallel and leave a gap.
[0014] In some embodiments, the grinding assembly further comprises a second magnetic member, the second magnetic member is arranged in the guide groove and is adapted to magnetically connect the chuck, so that the chuck is tightly attached to the inclined surface.
[0015] In some embodiments, a moving platform is further included, and the moving platform is adapted to drive the sliding plate to move horizontally.
[0016] In some embodiments, a frame assembly is further included, the frame assembly comprises a bottom plate, a side stand, and a beam plate, the sliding assembly is horizontally slidably arranged on the bottom plate, a sliding hole is vertically arranged through the beam plate, the sliding block is vertically slidably arranged in the sliding hole, and the clamping assembly is detachably mounted above the beam plate.
[0017] In some embodiments, the sliding assembly further comprises a baffle, the baffle is arranged at the top end of the sliding plate, and the baffle is adapted to abut against the sliding block.
[0018] Compared with the prior art, the chamfering device for the piezoelectric material of the ultrasonic transducer has at least one of the following beneficial effects:
[0019] 1. By the combined sliding of the second inclined surface of the sliding plate and the first inclined surface of the sliding block, the horizontal movement of the sliding plate is scaled into the vertical movement of the sliding block, so that the vertical movement of the sliding block driving the workpiece can reach the accuracy of 1 microns, which ensures the accuracy of chamfering and improves the processing efficiency.
[0020] 2. The sliding block and the sliding plate are always tightly attached through the magnetic attraction of the first magnetic part, eliminating the jumping error caused by sliding, so that the relative sliding is more smooth.
[0021] 3. By setting the guide groove on the inclined surface and leaving a gap between the grinding assembly and the inclined surface, not only the inclined surface is effectively protected, but also the grinding accuracy and stability are improved, the maintenance cost is reduced, and the applicability and service life of the grinding assembly are enhanced.
[0022] 4. The second magnetic part further optimizes the contact and motion stability between the chuck and the inclined surface, the contact between the chuck and the inclined surface is more stable, the grinding process is more smooth, so as to realize high-precision and high-efficiency chamfering processing. BRIEF DESCRIPTION OF DRAWINGS
[0023] The above characteristics, technical features, advantages and implementation modes of the present application will be further described in the following preferred embodiments in a clear and easy-to-understand manner, combined with the drawings.
[0024] Figure 1 is a sectional view of a chamfering device for piezoelectric material of ultrasonic transducer;
[0025] Figure 2 is a sectional view of a sliding assembly;
[0026] Figure 3 is a whole view of a chamfering device for piezoelectric material of ultrasonic transducer;
[0027] Figure 4 is a sectional view of a clamping assembly.
[0028] EXPLANATION OF DRAWINGS:
[0029] Clamping assembly 1, clamping cavity 10, first clamping plate 11, second clamping plate 12, inclined surface 121, guide groove 1211, first locking piece 13, second locking piece 14, sliding assembly 2, sliding plate 21, second inclined surface 211, first magnetic piece 212, baffle 213, sliding block 22, first inclined surface 221, grinding assembly 3, chuck 31, oil stone 32, moving platform 4, frame assembly 5, bottom plate 51, side stand 52, beam plate 53. DETAILED DESCRIPTION
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, specific embodiments of the present application will be described below with reference to the drawings. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained from these drawings without creating labor, and other embodiments can also be obtained.
[0031] In order to make the drawing simple, only the parts related to the present application are shown in the drawings, and they do not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some drawings, only one of the components with the same structure or function is shown, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one".
[0032] It should be further understood that the term "and / or" used in the specification and claims of the present application means one or more of the associated listed terms in any combination and all possible combinations, and includes these combinations.
[0033] In this paper, it should be noted that unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] In addition, in the description of the present application, the terms "first", "second" and the like are only used for differentiation and description, and cannot be understood as indicating or implying relative importance. It should be noted that the above embodiments can be freely combined according to the needs. The above is only the preferred embodiment of the present application, and it should be pointed out that for those skilled in the art, without departing from the principle of the present application, some improvements and refinements can also be made, which should be regarded as the protection scope of the present application.
[0035] ReferenceFigure 1 、 Figure 2 and Figure 4 The utility model provides a chamfer device for ultrasonic transducer piezoelectric material, including clamping subassembly 1, sliding assembly 2 and grinding assembly 3, clamping subassembly 1 is equipped with clamping cavity 10 through, the workpiece is suitable for clamping in clamping cavity 10, clamping subassembly 1 still is equipped with inclined plane 121 in the top of one side of clamping cavity 10, sliding assembly 2 includes sliding plate 21 and sliding block 22, and sliding block 22 is located below the workpiece in clamping cavity 10, and the bottom of sliding block 22 is equipped with first inclined plane 221, and the top of sliding plate 21 is equipped with second inclined plane 211 with first inclined plane 221 matches, and sliding plate 21 is suitable for horizontal movement and drives sliding block 22 and workpiece vertical movement, grinding assembly 3 is suitable for slidingly arranged on inclined plane 121 and is suitable for grinding the part of workpiece that protrudes from clamping cavity 10.
[0036] In the embodiment, the horizontal movement of sliding plate 21 is scaled into the vertical movement of sliding block 22 by the second inclined plane 211 of sliding plate 21 and the first inclined plane 221 of sliding block 22, so that the vertical movement of sliding block 22 driving the workpiece can reach the precision of 1 microns, which ensures the precision of chamfering and improves the processing efficiency.
[0037] Specifically, the clamping assembly 1 is the basic part of the workpiece clamping, and the clamping cavity 10 is provided through the inside for firmly clamping the workpiece to be processed. The clamping cavity 10 needs to fully consider the shape and size of the workpiece, to ensure that the workpiece can be firmly fixed during processing, and to avoid the decline of processing precision due to unstable clamping. In addition, the clamping assembly 1 is particularly provided with an inclined surface 121 on the top of one side of the clamping cavity 10, which provides a precise processing reference surface for subsequent grinding operation, so that the grinding assembly 3 can better meet the chamfering requirements of the workpiece, thereby ensuring the uniformity and consistency of the chamfering.
[0038] Reference Figure 2The sliding assembly 2 is a key part for achieving high-precision vertical movement of the workpiece, which is composed of a sliding plate 21 and a sliding block 22. The sliding block 22 is located below the workpiece in the clamping cavity 10, and the bottom of the sliding block 22 is provided with a first inclined surface 221. The sliding plate 21 is located below the sliding block 22, and the top of the sliding plate 21 is provided with a second inclined surface 211 matched with the first inclined surface 221. The first inclined surface 221 and the second inclined surface 211 are matched with each other, so that the movement of the sliding plate 21 in the horizontal direction can be converted into the movement of the sliding block 22 in the vertical direction through the interaction of the first inclined surface 221 and the second inclined surface 211. When the sliding plate 21 moves horizontally, the sliding block 22 moves vertically along the direction of the second inclined surface 211, thereby driving the workpiece to achieve precise vertical displacement. Through the transmission relationship of the first inclined surface 221 and the second inclined surface 211, the vertical movement distance of the sliding block 22 is also proportionally reduced relative to the horizontal movement distance of the sliding plate 21. Specifically, even if the horizontal movement distance of the sliding plate 21 is large, the vertical movement distance of the workpiece can be accurately controlled within a very small range, for example, an accuracy of 1 micron can be achieved. This high-precision vertical movement capability provides extremely precise displacement control for chamfering, ensuring the accuracy and consistency of chamfering, and also greatly improving the processing efficiency. More specifically, the vertical height of the second inclined surface 211 gradually decreases or increases along the horizontal direction, and when the sliding plate 21 moves horizontally, the first inclined surface 221 of the sliding block 22 is adapted to slide from the bottom of the second inclined surface 211 to the top of the second inclined surface 211, so that the horizontal movement of the sliding plate 21 is proportionally scaled into the vertical movement of the sliding block 22. Through the inclination angle of the first inclined surface 221 and the second inclined surface 211, the vertical movement distance of the sliding block 22 is proportionally reduced relative to the horizontal movement distance of the sliding plate 21, which not only improves the accuracy of displacement control, but also reduces the dependence on high-precision driving devices through mechanical transmission, thereby reducing the cost. When the sliding plate 21 is subjected to a horizontal thrust, it can generate a vertical upward component force along the inclined surface direction. The inclination angle of the second inclined surface 211 is accurately calculated to ensure that the vertical displacement of the sliding block 22 can achieve extremely high precision when the sliding plate 21 moves horizontally, for example, to achieve 1 micron fine adjustment, which will not be described further herein. The second inclined surface 211 and the first inclined surface 221 form a stable contact and transmission relationship, and through the interaction of the inclined surfaces, the horizontal movement of the sliding plate 21 is converted into the vertical movement of the sliding block 22.
[0039] The grinding assembly 3 is directly involved in the chamfering process, which is slidably arranged on the inclined surface 121 of the clamping assembly 1 and grinds the part of the workpiece extending out of the clamping cavity 10. The grinding assembly 3 fully considers the contact mode with the workpiece and the grinding force, and through precise grinding action, it can efficiently remove the excess material on the edge of the workpiece to form a smooth chamfer that meets the design requirements. The grinding assembly 3 works with the sliding assembly 2, on the one hand, to realize the high-precision vertical movement of the workpiece through the sliding assembly 2, and on the other hand, to chamfer the workpiece through its own grinding action. The two work together to achieve efficient completion of high-precision chamfering.
[0040] It is worth noting that the mobile platform 4 is also included, which is suitable for driving the sliding plate 21 to move horizontally. The minimum scale of the existing integrated precision mobile platform 4 can only reach 0.01 mm. For the material of the ultrasonic transducer, if a micron-level chamfer is to be made, it exceeds the minimum scale of the mobile platform 4. Therefore, the sliding assembly 2 is used to make an equal proportion scaling of the moving distance of the precision mobile platform 4, for example, a 10:1 scaling. In this way, the mobile platform 4 moves one scale, and the sliding block 22 only rises by 1 micron. This is beyond the reach of manual naked eye and simple clamps, which not only ensures the accuracy of the chamfer but also improves the processing efficiency.
[0041] Further, the first magnetic member 212 is arranged in the sliding plate 21, which is suitable for magnetically attracting the sliding block 22, so that the first inclined surface 221 at the bottom of the sliding block 22 and the second inclined surface 211 at the top of the sliding plate 21 are always in contact.
[0042] In this embodiment, the sliding block 22 and the sliding plate 21 are always tightly attached through the magnetic attraction of the first magnetic member 212, eliminating the jumping error caused by sliding, making the relative sliding more smooth.
[0043] Specifically, the first magnetic member 212 firmly attracts the slider 22 through magnetic attraction, ensuring that the first inclined surface 221 at the bottom of the slider 22 is always in close contact with the second inclined surface 211 at the top of the slide plate 21. Due to the magnetic attraction of the first magnetic member 212, the contact between the slider 22 and the slide plate 21 is more stable, avoiding the slight bounce or vibration that may occur during sliding, thereby significantly improving the operation accuracy of the device. The magnetic attraction of the first magnetic member 212 not only ensures the stability of the contact, but also makes the relative sliding between the slider 22 and the slide plate 21 more smooth, reducing the jamming phenomenon caused by friction or poor contact. With the assistance of the first magnetic member 212, the slider 22 and the slide plate 21 can maintain high stability during long-term operation, reducing the risk of failure caused by mechanical wear or looseness, and reducing the dependence on complex mechanical locking devices, thereby reducing the overall complexity and manufacturing cost of the device. Therefore, the first magnetic member 212 not only improves the accuracy and efficiency of the sliding assembly 2, but also enhances the stability and reliability of its operation, providing a strong guarantee for high-precision machining. The first magnetic member 212 is preferably a strong magnet.
[0044] It is worth noting that lubricating liquid can also be provided between the slide plate 21 and the slider 22, i.e. the sliding contact parts of the slide plate 21 and the slider 22 are lubricated with lubricating oil to reduce the friction coefficient and make the relative sliding more smooth, and the bottom of the slide plate 21 is provided with an oil return groove to collect lubricating oil to ensure that the lubricating oil can be recycled, so that the sliding assembly 2 has the advantages of compact structure, small cumulative error, smooth movement, etc., and is suitable for mechanisms with high precision requirements.
[0045] Further, referring to Figure 4 The clamping assembly 1 includes a first clamping plate 11, a second clamping plate 12, and a first locking member 13. The first clamping plate 11 and the second clamping plate 12 are horizontally spaced apart and form a clamping cavity 10. The first locking member 13 is adapted to lock and connect the first clamping plate 11 and the second clamping plate 12 and drive the first clamping plate 11 and the second clamping plate 12 to move closer to or away from each other.
[0046] In this embodiment, the clamping assembly 1 realizes high-precision clamping and stable fixation of the workpiece through the cooperative action of the first clamping plate 11, the second clamping plate 12, and the first locking member 13, thereby improving the machining precision and enhancing the adaptability and operation convenience of the clamping assembly 1, providing an important guarantee for the overall performance of the chamfering device.
[0047] Specifically, the first clamping plate 11 and the second clamping plate 12 are the main components of the clamping assembly 1, which are horizontally spaced apart and together form a clamping cavity 10 for clamping the workpiece. The first clamping plate 11 and the second clamping plate 12 can flexibly adjust the size of the clamping cavity 10 according to the size and shape of the workpiece, ensuring that the workpiece can be stably clamped therein. The shape and size of the clamping cavity 10 can be optimized according to the characteristics of the workpiece to meet different machining requirements. The first locking member 13 is used to connect the first clamping plate 11 and the second clamping plate 12 and drive them to approach or move away from each other. By adjusting the first locking member 13, the first clamping plate 11 and the second clamping plate 12 can clamp or release the workpiece, ensuring that the workpiece remains stable during machining. Through precise control of the first locking member 13, the clamping assembly 1 can achieve high-precision clamping of the workpiece, ensuring that the workpiece remains stable during machining, thereby improving machining precision.
[0048] Notably, to further improve the stability of clamping, the inner surfaces of the first clamping plate 11 and the second clamping plate 12 can be designed to match the shape of the workpiece, such as an arc or a flat surface, to better fit the workpiece surface. In addition, the clamping plate surface can also be provided with anti-slip texture or coating to prevent the workpiece from slipping during clamping. The first locking member 13 can take various forms, such as a threaded locking member, a hydraulic locking member, a knurled screw, or a pneumatic locking member, and the appropriate locking method is selected according to different application scenarios to meet different machining requirements.
[0049] Further, the second clamping plate 12 is provided with an inclined surface 121 at the top, one end of the inclined surface 121 being close to the clamping cavity 10, and a guide groove 1211 is provided on the inclined surface 121. The grinding assembly 3 is slidingly arranged in the guide groove 1211, and a gap is left between the grinding assembly 3 and the inclined surface 121.
[0050] In this embodiment, by providing the guide groove 1211 on the inclined surface 121 and leaving a gap between the grinding assembly 3 and the inclined surface 121, not only is the inclined surface 121 effectively protected, but also the grinding precision and stability are improved, the maintenance cost is reduced, and the applicability and service life of the grinding assembly 3 are enhanced.
[0051] Specifically, a gap is left between the grinding assembly 3 and the inclined surface 121, so that the grinding assembly 3 does not directly contact the inclined surface 121 during sliding, which effectively avoids wear or scratches on the inclined surface 121 during movement of the grinding assembly 3, prolonging the service life of the grinding assembly 3 and the clamping assembly 1. More specifically, the grinding assembly 3 includes a collet 31 and a whetstone 32, the collet 31 is slidingly arranged in the guide groove 1211, and the whetstone 32 is fixedly arranged above the collet 31. The whetstone 32 is arranged in parallel with the inclined surface 121 and leaves a certain gap. The collet 31 is slidingly arranged in the guide groove 1211 on the top of the inclined surface 121 of the second clamping plate 12, which can ensure smooth sliding of the collet 31 in the guide groove 1211 and provide stable support for the whetstone 32. The whetstone 32 is fixedly arranged above the collet 31 and forms an integral structure with the collet 31. The material of the whetstone 32 can be selected according to the processing requirements, such as diamond, silicon carbide or aluminum oxide, etc. These materials have good wear resistance and grinding performance. The whetstone 32 is arranged in parallel with the inclined surface 121 and leaves a certain gap between them, which can avoid direct contact between the whetstone 32 and the inclined surface 121 during grinding, reducing the risk of wear and damage, thereby protecting the inclined surface 121 from wear or scratches. At the same time, since the whetstone 32 does not directly contact the inclined surface 121, the inclined surface 121 is less likely to accumulate grinding debris, reducing the grinding error caused by debris accumulation, and also facilitating cleaning and maintenance of the chamfering device, reducing the maintenance cost of the chamfering device. Moreover, the parallel arrangement of the whetstone 32 and the inclined surface 121 ensures uniform stress during workpiece grinding, avoiding grinding errors caused by uneven contact, and the sliding of the collet 31 in the guide groove 1211 further improves the stability of the grinding trajectory.
[0052] Further, the grinding assembly 3 further includes a second magnetic member arranged in the guide groove 1211 and adapted to magnetically connect the collet 31, so that the collet 31 tightly contacts the inclined surface 121.
[0053] In this embodiment, the second magnetic member further optimizes the contact and movement stability between the collet 31 and the inclined surface 121, and the contact between the collet 31 and the inclined surface 121 is more stable, and the grinding process is more smooth, thereby realizing high-precision and high-efficiency chamfering.
[0054] Specifically, the second magnetic member is arranged in the guide groove 1211, and its main function is to connect the chuck 31 through magnetism, ensuring that the chuck 31 is always in close contact with the inclined surface 121 during sliding. This magnetic connection not only enhances the stability of the contact between the chuck 31 and the inclined surface 121, but also avoids loosening of the chuck 31 due to mechanical vibration or external force. The second magnetic member ensures that the chuck 31 maintains close contact with the inclined surface 121 during sliding in the guide groove 1211 through magnetic attraction, which not only effectively eliminates the jumping error caused by sliding and ensures a smoother movement trajectory of the grinding assembly 3, but also avoids hard contact between the chuck 31 and the inclined surface 121, reducing surface damage caused by friction or collision. This protection mechanism not only prolongs the service life of the device, but also reduces maintenance costs. In summary, the second magnetic member makes the sliding of the chuck 31 on the inclined surface 121 smoother, reducing grinding errors caused by poor contact or vibration. At the same time, stable contact also improves grinding efficiency, ensuring the accuracy and consistency of chamfering.
[0055] Further, referring to Figure 3 It also includes a frame assembly 5, which includes a bottom plate 51, a side stand 52, and a beam plate 53. The sliding assembly 2 is horizontally arranged on the bottom plate 51, the beam plate 53 has a sliding hole vertically through it, and the sliding block 22 is vertically arranged in the sliding hole. The clamping assembly 1 is detachably mounted above the beam plate 53.
[0056] In this embodiment, the clamping assembly 1 is detachably mounted above the beam plate 53, allowing users to quickly assemble and disassemble the clamping assembly 1, making it easy to chamfer workpieces in different environments. It is suitable for scenarios that require frequent replacement of workpieces or adjustment of processing positions.
[0057] Specifically, the frame assembly 5 constitutes the support structure of the entire chamfering device. The sliding plate 21 is horizontally arranged on the moving platform 4, which is arranged on the bottom plate 51. The vertical position of the workpiece is adjusted by the horizontal sliding of the sliding plate 21 and the vertical movement of the sliding block 22. The beam plate 53 has a sliding hole vertically through it, and the sliding block 22 is vertically arranged in the sliding hole to control the vertical position of the workpiece. The horizontal sliding of the sliding plate 21 on the moving platform 4 and the vertical sliding of the sliding block 22 in the sliding hole allow the processing position of the workpiece to be flexibly adjusted as needed, which not only improves the applicability of the chamfering device, but also ensures the accuracy and stability of the chamfering process.
[0058] More specifically, the clamping assembly 1 is detachably mounted above the beam plate 53 by the second locking member 14, facilitating quick replacement and adjustment. The structure of the second locking member 14 includes but is not limited to knurled screws, which will not be further limited herein. The detachable mounting of the clamping assembly 1 on the beam plate 53 improves the flexibility of operation, allowing workers to quickly assemble and disassemble the workpiece, reducing the preparation time before and after processing, thereby significantly improving work efficiency, and is particularly suitable for small-batch, multi-variety production modes, and can quickly adapt to the processing needs of different workpieces.
[0059] Notably, the chamfering process can be performed after the workpiece is positioned. The detachable clamping assembly 1 facilitates the overall movement of the clamping assembly 1. If there are workpieces of different heights, only the wider sheet of the same thickness as the workpiece needs to be clamped in the clamping assembly 1, thereby raising the workpiece to be ground for grinding; and it is convenient for workers to chamfer the workpiece in different environments to prevent grinding dust from falling into the slide plate 21, thereby increasing the secondary damage to the slide plate 21, thereby ensuring its running accuracy and service life.
[0060] Further, the sliding assembly 2 further comprises a baffle 213, which is arranged at the top end of the slide plate 21, and the baffle 213 is adapted to abut against the slide block 22.
[0061] In this embodiment, the baffle 213 is arranged at the top end of the slide plate 21, and when the slide block 22 moves vertically in the sliding hole, the baffle 213 is adapted to abut against the bottom of the slide block 22, so that the slide block 22 can normally move vertically in the beam plate 53 of the frame assembly, and the baffle 213 plays a limiting role to prevent the slide block 22 from derailing. By limiting the horizontal movement of the slide block 22 through the contact between the bottom of the slide block 22 and the baffle 213, the vertical movement of the slide block 22 can be effectively guaranteed, thereby ensuring the movement accuracy of the slide block 22 in the vertical direction, and avoiding processing errors or device damage caused by the slide block 22 derailing. The main function of the baffle 213 is to limit the movement range of the slide block 22 and ensure the movement accuracy of the slide block 22 in the vertical direction.
[0062] Further, when operating the chamfering device, first, the workpiece is loaded into the clamping assembly 1, the first locking member 13 is not tightened temporarily, a small gap is left between the first clamping plate 11 and the second clamping plate 12, so that the workpiece can move up and down, the grinding assembly 3, the sliding assembly 2 and the frame assembly 5 are assembled, the workpiece is fastened by the first locking member 13, then the assembled clamping assembly 1 is fixed on the beam plate 53 of the frame assembly 5 through the second locking member 14, then the first locking member 13 and the second locking member 14 are loosened, and the leveling pretreatment (the way of placing the film) is performed, so as to ensure that the top of the workpiece is flush with the first clamping plate 11 (by placing the glass on the first clamping plate 11, if the top of the workpiece completely adheres to the glass, it is considered that the leveling is completed), then the second locking member 14 is locked, then the knob of the precision moving platform 4 is rotated, at this time, the moving platform 4 drives the sliding plate 21 to move horizontally, so that the sliding block 22 can move vertically and drive the workpiece to move up and down, until the workpiece is lifted to a specified distance, the workpiece is clamped by tightening the first locking member 13, finally, the workpiece can be chamfered by pushing the grinding assembly 3, or the second locking member 14 is loosened, and the clamping assembly 1 is moved to other places for chamfering.
[0063] It should be noted that the above embodiments can be freely combined as needed. The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, which improvements and refinements should be considered as the protection scope of the present application.
Claims
1. A chamfering device for piezoelectric material of an ultrasonic transducer, characterized by, Comprise: Clamping assembly, the clamping assembly is provided with clamping cavity, the clamping cavity is suitable for clamping workpiece, the clamping assembly is provided with inclined plane in the top of the clamping cavity one side; Sliding assembly, the sliding assembly includes slide and slider, the slider is located below the workpiece in the clamping cavity, the slider bottom is provided with first inclined plane, the slide top is provided with second inclined plane matched with the first inclined plane, the slide is suitable for horizontal movement and drives the slider and workpiece vertical movement; Abrasion assembly, the abrasion assembly is suitable for slidingly arranged on the inclined plane and is suitable for abrading the part of workpiece protruding from the clamping cavity.
2. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 1, wherein the vertical height of the second inclined plane gradually decreases or increases along the horizontal direction, and when the slide moves horizontally, the first inclined plane of the slider is suitable for sliding from the bottom of the second inclined plane to the top of the second inclined plane, so that the horizontal movement of the slide is scaled to the vertical movement of the slider.
3. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 2, wherein the slide is further provided with a first magnetic element, and the first magnetic element is suitable for magnetically attracting the slider, so that the first inclined plane at the bottom of the slider is always in contact with the second inclined plane at the top of the slide.
4. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 1, wherein the clamping assembly comprises a first clamping plate, a second clamping plate and a first locking element, the first clamping plate and the second clamping plate are horizontally spaced apart and form the clamping cavity, and the first locking element is suitable for locking and connecting the first clamping plate and the second clamping plate and driving the first clamping plate and the second clamping plate to move closer to or away from each other.
5. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 4, wherein the top of the second clamping plate is provided with the inclined plane, one end of the inclined plane is close to the clamping cavity, a guide groove is provided on the inclined plane, the abrasion assembly is slidingly arranged in the guide groove, and a certain gap is left between the abrasion assembly and the inclined plane.
6. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 5, wherein the abrasion assembly comprises a chuck and an oil stone, the chuck is slidingly arranged in the guide groove, and the oil stone is fixedly arranged above the chuck, the oil stone and the inclined plane are arranged in parallel with a certain gap.
7. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 6, wherein the abrasion assembly further comprises a second magnetic element, the second magnetic element is arranged in the guide groove and is suitable for magnetically connecting the chuck, so that the chuck is tightly attached to the inclined plane.
8. The chamfering device for piezoelectric material of ultrasonic transducer according to claim 1, further comprising a moving platform, and the moving platform is suitable for driving the slide to move horizontally. 9. The device for chamfering piezoelectric material for ultrasonic transducers of claim 1, wherein, Further comprising a frame assembly, the frame assembly comprising a base plate, a side stand plate and a beam plate, the sliding assembly horizontally slidingly disposed on the base plate, the beam plate vertically penetratingly provided with a sliding hole, the sliding block vertically slidingly disposed in the sliding hole, the clamping assembly detachably mounted above the beam plate.
10. The device for chamfering piezoelectric material for ultrasonic transducers of claim 1, wherein, The sliding assembly further comprises a baffle, the baffle being disposed at the top end of the sliding plate, the baffle being adapted to abut against the sliding block.