Rapid and automatic dismounting device suitable for bonding photovoltaic support

By designing a rapid automatic disassembly device that includes components such as a left drive wheel and a right drive wheel, the problem of difficult removal of adhesive photovoltaic brackets was solved, realizing a rapid and automated disassembly process, reducing labor costs and improving construction quality.

CN223802517UActive Publication Date: 2026-01-16TIANJIN ELECTRIC POWER DESIGN INST +1
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Patent Information

Application Number
CN202423019898.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2026-01-16
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The dismantling of existing adhesive photovoltaic brackets is difficult, labor-intensive, and can easily damage the guide rails.

Method used

A rapid automatic disassembly device was designed, comprising a left drive wheel, a right drive wheel, a left wing longitudinal beam, a right wing longitudinal beam, a crossbeam, a guide wheel, a left hanging ring, a right hanging ring, a cutting line, a control module, and a handheld controller. This device cuts the adhesive material between the photovoltaic guide rail and the roof through mechanized and automated operation.

Benefits of technology

It enables rapid and automated dismantling of photovoltaic brackets, reduces labor costs, improves construction quality, and avoids damage to guide rails.

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Abstract

The utility model discloses a rapid automatic dismounting device suitable for bonding a photovoltaic support. The bottom of a left-wing longitudinal beam is connected with a left driving wheel, the middle position of the top of the left-wing longitudinal beam is fixed with one end of a cross beam, the inner side wall of the left-wing longitudinal beam is connected with a left hanging ring, the bottom of a right-wing longitudinal beam is connected with a right driving wheel, the middle position of the top of the right-wing longitudinal beam is fixed with the other end of the cross beam, and the inner side wall of the right-wing longitudinal beam is connected with a right hanging ring. The two ends of the right damper are connected with the cross beam and the right guide wheel respectively, the two ends of the left damper are connected with the cross beam and the left guide wheel respectively, the left guide wheel and the right guide wheel are located on the two sides of the photovoltaic guide rail, the two ends of the cutting line are connected with the left hanging ring and the right hanging ring respectively, and the control module is installed on the cross beam and wirelessly communicates with the handheld controller. The dismantling device is simple in structure, few in parts and high in mechanization and automation degree. Construction operation is simple, labor cost is greatly reduced, and construction quality is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of distributed solar photovoltaic, more specifically, relates to a quick automatic dismounting device suitable for bonding photovoltaic support. BACKGROUND

[0002] Roof distributed photovoltaic construction scene involves concrete roof, angle type color steel tile roof, standing seam type color steel tile roof and T type color steel tile roof. T type color steel tile roof installs photovoltaic and adopts standing penetration or side wing penetration color steel tile roof and adopts bolt installation. Considering the problem of rain leakage of roof after installing photovoltaic, bonding support installation mode is recognized and favored by the industry.

[0003] However, bonding installation mode has its inherent defects and barriers. On the one hand, it is due to color steel tile roof. The service life of color steel tile roof is usually about 10 years, the whole life cycle of photovoltaic is 25 years, and at least 2 times of color steel tile roof replacement are needed. On the other hand, it is due to bonding material. The service life of better bonding material is about 12 years, the whole life cycle of photovoltaic is 25 years, and at least 2 times of bonding material replacement are needed. Therefore, whether replacing color steel tile roof or photovoltaic support bonding material, photovoltaic module needs to be removed. However, it is very difficult to remove bonding guide rail and roof. Generally, manual knife cutting mode is adopted, which has high labor cost, large labor intensity, low construction quality and is easy to cause guide rail damage. UTILITY MODEL CONTENTS

[0004] The utility model wants to solve the technical problem that the existing technology has the insufficient, provides a quick automatic dismounting device suitable for bonding photovoltaic support.

[0005] The utility model relates to a quick automatic dismounting device suitable for bonding photovoltaic support, which is realized through the following technical scheme. Photovoltaic guide rail is connected with roof through bonding material and includes left drive wheel, right drive wheel, left wing longitudinal beam, right wing longitudinal beam, crossbeam, guide wheel, left hanging ring, right hanging ring, cutting line, control module and handheld controller. The bottom of left wing longitudinal beam is connected with left drive wheel, the top middle position of left wing longitudinal beam is fixed with one end of crossbeam, the inner wall of left wing longitudinal beam is connected with left hanging ring. The bottom of right wing longitudinal beam is connected with right drive wheel, the top middle position of right wing longitudinal beam is fixed with the other end of crossbeam, the inner wall of right wing longitudinal beam is connected with right hanging ring. The two ends of right damper are connected with crossbeam and right guide wheel respectively, the two ends of left damper are connected with crossbeam and left guide wheel respectively, left guide wheel and right guide wheel are located on both sides of photovoltaic guide rail. The two ends of cutting line are connected with left hanging ring and right hanging ring respectively. The control module is installed on crossbeam, and the control module is connected with handheld controller through wireless communication.

[0006] There are two left drive wheels, which are installed at the two ends of the bottom of left wing longitudinal beam respectively. There are two right drive wheels, which are installed at the two ends of the bottom of right wing longitudinal beam respectively. Each drive wheel is electrically driven, and the outer edge is made of rubber material.

[0007] The left wing longitudinal beam is a square tube structure, and is detachably connected with the left driving wheel through bolts, and the left wing longitudinal beam is welded with the cross beam and the left hanging ring; the right wing longitudinal beam is a square tube structure, and is detachably connected with the right driving wheel through bolts, and the right wing longitudinal beam is welded with the cross beam and the right hanging ring.

[0008] The cross beam is composed of a fixed beam and an expansion beam, the length of the cross beam is adjusted according to the trough interval of the roof, and the compensation beam is installed at the expansion beam position.

[0009] The damper has axial expansion and lateral offset degrees, and the distance between the two dampers is adjustable.

[0010] The guide wheel is a bearing driven component.

[0011] The cutting line is made of flexible stainless steel.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] Compared with the prior art, only need to place the device along the color steel tile wave peak axis direction, adjust the damper to place the guide wheel on both sides of the pre-removed photovoltaic guide rail, and adjust the cutting line to hang at the end of the adhesive material. The construction personnel operate the handheld controller to send the control signal to the device control module, the control module sends the instruction to the driving wheel, the driving wheel executes the instruction to move forward, drives the cutting line to cut the adhesive material between the photovoltaic guide rail and the roof, and completes the removal work.

[0014] The removal device has the advantages of simple structure, few components, high degree of mechanization and automation, simple construction operation, greatly reduced labor cost, high construction quality, and liberation of production force. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the overall structure of the utility model overhead view;

[0016] Figure 2 It is the overall structure of the utility model front view. DETAILED DESCRIPTION

[0017] In order to enable the above-mentioned purpose, features and advantages of the present application to be more clearly understood, the present application will be described in detail below with reference to the drawings and specific embodiments. It should be noted that the embodiments and features in the embodiments can be combined with each other without conflict. In the following description, a large number of specific details are set forth in order to fully understand the present application, and the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as understood by those skilled in the art of the present application. The terms used in the specification of the present application are only for the purpose of describing the specific embodiments, and are not intended to limit the present application. Embodiment

[0018] A quick automatic dismounting device suitable for bonding photovoltaic support, comprising left drive wheel 1, right drive wheel 16, left wing longitudinal beam 2, right wing longitudinal beam 3, cross beam 4, compensation beam 5, guide wheel 6, damper 7, left hanging ring 8, right hanging ring 9, cutting line 10, control module 11, handheld controller 12, photovoltaic guide rail 13, bonding material 14 and roof 15, the left wing longitudinal beam 2 is connected with the left drive wheel 1, the cross beam 4 and the left hanging ring 8, the right wing longitudinal beam 3 is connected with the right drive wheel 16, the cross beam 4 and the right hanging ring 9, one end of the damper 7 is connected with the cross beam 4 and the other end is connected with the guide wheel 6, one end of the cutting line 10 is connected with the left hanging ring 8 and the other end is connected with the right hanging ring 9, the control module 11 is installed on the cross beam 4.

[0019] In this embodiment, the left drive wheel 1 and the right drive wheel 16 are electrically driven, and the outer edge is made of rubber material, which has good friction with the roof 15.

[0020] In this embodiment, the left wing longitudinal beam 2 is a square tube structure, which is detachably connected with the left drive wheel 1 by bolts, and is welded with the cross beam 4 and the left hanging ring 8. The right wing longitudinal beam 3 is a square tube structure, which is detachably connected with the right drive wheel 16 by bolts, and is welded with the cross beam 4 and the right hanging ring 9.

[0021] In this embodiment, the cross beam 4 is a telescopic structure, which is composed of a fixed beam and a telescopic beam, and the length of the cross beam can be adjusted according to the distance between the troughs of the roof 15.

[0022] In this embodiment, the compensation beam 5 is installed at the telescopic beam part of the cross beam 4.

[0023] In this embodiment, the left damper and the right damper 7 have axial telescopic and radial offset degrees of freedom, and the distance between the two dampers 7 is adjustable.

[0024] In this embodiment, the guide wheel 6 is a bearing driven part.

[0025] In this embodiment, the cutting line 10 is made of flexible stainless steel.

[0026] In this embodiment, the control module 11 and the handheld controller 12 adopt wireless communication.

[0027] The working process of the utility model is as follows:

[0028] When the photovoltaic support needs to be removed for replacing the roof or replacing the adhesive material of the photovoltaic system, the upper structure of the photovoltaic guide rail is removed first and cleaned, and the roof is kept relatively clean. The utility model is placed along the longitudinal axis direction of the roof 15 wave crest, and the left and right drive wheels are on the trough surface of the roof 15. The compensation beam 5 of the cross beam 4 is adjusted so that the left and right drive wheels are located on the longitudinal center line of the trough surface of the roof 15. The left and right damping devices 7 are adjusted so that the guide wheels 6 are clamped and placed on both sides of the photovoltaic guide rail 13 to be removed, and the cutting line 10 is hung on the end of the adhesive material 14. The construction personnel operate the handheld controller 12 to send control signals to the device control module 11, the control module 11 sends instructions to the left and right drive wheels, the left and right drive wheels execute the instructions to move forward, drive the cutting line 10 to cut the adhesive material 14 between the photovoltaic guide rail 13 and the roof 15, and complete the removal work of the adhesive photovoltaic support. This is the working process of the utility model of a kind of quick automatic dismounting device suitable for adhesive photovoltaic support.

[0029] The above is only the preferred embodiment of the utility model, it should be pointed out that for the ordinary skilled person in the prior art, without departing from the principle of the utility model, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the utility model.

Claims

1. A quick automatic disassembly device suitable for bonding photovoltaic supports, the photovoltaic guide rail (13) being connected with the roof (15) through the bonding material (14), characterized in that: It includes left drive wheel (1), right drive wheel (16), left wing longitudinal beam (2), right wing longitudinal beam (3), crossbeam (4), guide wheel (6), left hanging ring (8), right hanging ring (9), cutting line (10), control module (11), handheld controller (12), the bottom of left wing longitudinal beam (2) is connected with left drive wheel (1), the top of left wing longitudinal beam (2) is fixed with one end of crossbeam (4), the inner side wall of left wing longitudinal beam (2) is connected with left hanging ring (8), the bottom of right wing longitudinal beam (3) is connected with right drive wheel (16), the top of right wing longitudinal beam (3) is fixed with the other end of crossbeam (4), the inner side wall of right wing longitudinal beam (3) is connected with right hanging ring (9), right damper (7) is connected with crossbeam (4) and right guide wheel (6) respectively, left damper is connected with crossbeam (4) and left guide wheel respectively, left guide wheel and right guide wheel are located on both sides of photovoltaic guide rail (13), the both ends of cutting line (10) are connected with left hanging ring (8) and right hanging ring (9) respectively, the control module (11) is installed on crossbeam (4), and control module (11) is connected with handheld controller (12) through wireless communication.

2. The quick automatic dismounting device suitable for bonding photovoltaic support according to claim 1, characterized in that: Left drive wheel (1) is two, which are installed at the bottom of left wing longitudinal beam (2) respectively, right drive wheel (16) is two, which are installed at the bottom of right wing longitudinal beam (3) respectively, each drive wheel is electrically driven, and the outer edge is made of rubber material.

3. The quick automatic dismounting device suitable for bonding photovoltaic support according to claim 1, characterized in that: The left wing longitudinal beam (2) is a square tube structure, which is detachably connected with left drive wheel (1) by bolts, and is welded with crossbeam (4) and left hanging ring (8); the right wing longitudinal beam (3) is a square tube structure, which is detachably connected with right drive wheel (16) by bolts, and is welded with crossbeam (4) and right hanging ring (9).

4. The quick automatic dismounting device suitable for bonding photovoltaic support according to claim 1, characterized in that: The crossbeam (4) is composed of fixed beam and telescopic beam, the length of the crossbeam is adjusted according to the trough distance of roof (15), and compensation beam (5) is installed at the telescopic beam position.

5. The quick automatic dismounting device suitable for bonding photovoltaic supports according to claim 1, characterized in that: The left guide wheel and right guide wheel (6) are both bearing driven parts.

6. The quick automatic dismounting device suitable for bonding photovoltaic supports according to claim 1, characterized in that: The cutting line (10) is made of flexible stainless steel.