Shaping device for processing high-performance heat-insulating refractory bricks

By designing automated mixing and pushing components, the problem of inaccurate manual control of material dosage in refractory brick production has been solved, achieving efficient automatic molding and removal, and improving production efficiency.

CN223802766UActive Publication Date: 2026-01-16WUXI YIZHOU FIREPROOF MATERIALS CO LTD
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Patent Information

Application Number
CN202423199790.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-01-16
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The production of refractory bricks requires manual control of material usage, which leads to poor molding quality and difficulty in removing the bricks after molding, thus reducing production efficiency.

Method used

A shaping device including a stirring component and a pushing component was designed. The stirring rod is driven by a motor to stir the raw materials evenly, and the electric push rod and the pulling rod are used to realize the automatic shaping and removal of refractory bricks.

Benefits of technology

It has enabled automated mixing and molding of refractory bricks, improved the accuracy of material usage control, simplified the brick removal process after molding, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of heat-insulating refractory bricks, and discloses a high-performance heat-insulating refractory brick processing shaping device which comprises a bottom plate, a stirring barrel is fixedly installed on the right side of the top of the bottom plate, a cover plate is detachably installed on the top of the stirring barrel, and an inclined plate is fixedly installed on the top of the bottom plate. A placing box is fixedly mounted on the left side of the top of the bottom plate, a pushing assembly used for pushing formed bricks is arranged at the top of the bottom plate, a stirring assembly used for stirring raw materials in the stirring barrel is arranged in the stirring barrel, and the pushing assembly comprises two pulling rods; and a fixing plate is arranged in the placing box. According to the refractory brick forming device, through mutual cooperation of the pulling rod and the fixing plate, after a refractory brick is formed, the pulling rod can be pulled leftwards at the moment, the pulling rod moves leftwards to drive the fixing plate to move leftwards, and the formed refractory brick can be separated by moving the fixing plate leftwards.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of heat -insulating firebrick, especially a kind of high-performance heat -insulating firebrick processing's setting device. BACKGROUND

[0002] Heat -insulating firebrick, also commonly known as light weight firebrick, the key difference between it and ordinary firebrick lies in its higher porosity, lower bulk density and smaller thermal conductivity, it is these characteristics that make it can effectively block the transfer of heat in high temperature environment, thereby play the important role of heat insulation, create relatively stable temperature environment for various thermal equipment, while helping to reduce heat loss or prevent external heat from entering, achieve the effect of energy saving and consumption reduction.

[0003] When producing firebrick, usually need to manually charge mould, need to control the amount of material added in charging process, once the amount of addition is too much or too little will lead to the quality of formed firebrick is poor, and firebrick is not convenient to take out after forming, thereby reduce the efficiency of firebrick production, therefore a kind of high-performance heat -insulating firebrick processing's setting device is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a kind of high-performance heat -insulating firebrick processing's setting device, to improve the existing technology in the production of firebrick, usually need to manually charge mould, need to control the amount of material added in charging process, once the amount of addition is too much or too little will lead to the quality of formed firebrick is poor, and firebrick is not convenient to take out after forming, thereby reduce the efficiency of firebrick production problem.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A kind of high-performance heat -insulating firebrick processing's setting device, including bottom plate, the right side fixed mounting of bottom plate top is equipped with stirring barrel, the top of stirring barrel is detachably installed with cover plate, the top of bottom plate is fixedly installed with inclined plate, the left side fixed mounting of bottom plate top is equipped with placing box, the top of bottom plate is provided with the pusher assembly for pushing forming brick, the inside of stirring barrel is provided with the stirring assembly for the raw material in stirring barrel is stirred;

[0007] As a further description of the above technical scheme:

[0008] The pusher assembly includes two groups of pull rods, the inside of placing box is provided with fixed plate, the right side of fixed plate and the right side of placing box inner wall contact, the front side and rear side of fixed plate and the inside of pull rod are fixedly installed;

[0009] As a further description of the above technical solutions:

[0010] The inside of the placing box is provided with a baffle, the bottom of the baffle is in contact with the bottom of the inner wall of the placing box, and the front side of the baffle is fixedly installed with the inner side of the pulling rod;

[0011] As a further description of the above technical solutions:

[0012] The top of the bottom plate is fixedly installed with a U-shaped frame, the top of the inner wall of the U-shaped frame is fixedly installed with a first electric push rod, the telescopic end of the first electric push rod is fixedly installed with a pressing plate, and the pressing plate is located in the inside of the placing box;

[0013] As a further description of the above technical solutions:

[0014] The stirring assembly comprises a motor, the bottom of the motor is fixedly installed with the top of the cover plate, the output end of the motor is fixedly installed with a stirring rod, and the bottom of the stirring rod penetrates into the inside of the stirring barrel and is rotationally installed with the stirring barrel;

[0015] As a further description of the above technical solutions:

[0016] The left side of the stirring barrel is communicated with a discharging pipe, the surface of the discharging pipe is communicated with a valve, and the valve is located at the top of the inclined plate;

[0017] As a further description of the above technical solutions:

[0018] The top of the bottom plate is fixedly installed with a second electric push rod, the telescopic end of the second electric push rod is fixedly installed with a connecting block, and the back surface of the connecting block is fixedly installed with the front side of one group of pulling rods.

[0019] The utility model has the advantages of the following beneficial effects:

[0020] 1、 the utility model discloses a pulling rod and fixed plate are cooperated with each other, when the firebrick is formed, the pulling rod can be pulled to the left side, the pulling rod moves to the left side and drives the fixed plate to move to the left side, and the fixed plate moves to the left side and can separate the formed firebrick.

[0021] 2、 the utility model discloses a motor and stirring rod are cooperated with each other, when the firebrick raw material is placed to the inside of the stirring barrel, the motor can be started, the motor output end drives the stirring rod to rotate, and the stirring rod rotates and can mix the firebrick raw material in the inside of the stirring barrel more evenly. DESCRIPTION OF DRAWINGS

[0022] Figure 1 A bottom plate top structure schematic view is provided for the utility model;

[0023] Figure 2 A stirring barrel sectional view is provided for the utility model;

[0024] Figure 3 For the utility model Figure 2 The enlarged structural view of position A in the middle;

[0025] Figure 4 For the utility model Figure 2 The enlarged structural view of position B in the middle.

[0026] Legend:

[0027] 1, bottom plate; 2, stirring barrel; 3, cover plate; 4, inclined plate; 5, placing box; 6, pushing assembly; 61, pulling rod; 62, fixed plate; 63, baffle; 64, U-shaped frame; 65, first electric push rod; 66, pressing plate; 67, second electric push rod; 68, connecting block; 7, stirring assembly; 71, motor; 72, stirring rod; 73, discharge pipe; 74, valve. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] With reference to Figures 1-4 The utility model provides an embodiment: a kind of high-performance heat-insulating refractory brick processing's shaping device, including bottom plate 1, the right side fixed mounting of bottom plate 1 top portion is equipped with stirring barrel 2, the top of stirring barrel 2 is detachably installed with cover plate 3, the top of bottom plate 1 is fixedly installed with inclined plate 4, the left side fixed mounting of bottom plate 1 top portion is equipped with placing box 5, the top of bottom plate 1 is provided with the pushing assembly 6 for being pushed to the shaped brick, the inside of stirring barrel 2 is provided with the stirring assembly 7 for being stirred to raw material in stirring barrel 2 inside, first can be placed into the raw material of refractory brick in stirring barrel 2 inside, at this time, the raw material of refractory brick in stirring barrel 2 inside can be stirred by stirring assembly 7, when raw material of refractory brick is stirred, at this time, the raw material of refractory brick stirred can be transported to the inside of inclined plate 4, since inclined plate 4 is inclined plane, at this time, raw material of refractory brick will enter into the inside of placing box 5, after waiting for refractory brick natural shaping, at this time, the refractory brick shaped can be pushed out by pushing assembly 6.

[0030] With reference to Figures 1-4The pushing assembly 6 comprises two groups of pulling rods 61, the inside of the placing box 5 is provided with a fixed plate 62, the right side of the fixed plate 62 is in contact with the right side of the inner wall of the placing box 5, the front side and the rear side of the fixed plate 62 are fixedly installed with the inner side of the pulling rod 61, through the cooperation of the pulling rod 61 and the fixed plate 62, when the firebrick is formed, the pulling rod 61 can be pulled to the left side at this time, the pulling rod 61 moves to the left side to drive the fixed plate 62 to move to the left side, the fixed plate 62 moves to the left side to separate the formed firebrick, the inside of the placing box 5 is provided with a baffle 63, the bottom of the baffle 63 is in contact with the bottom of the inner wall of the placing box 5, the front side and the rear side of the baffle 63 are fixedly installed with the inner side of the pulling rod 61, through the setting of the baffle 63, when the firebrick raw materials are placed into the inside of the placing box 5, the baffle 63 can prevent the firebrick raw materials from overflowing from the placing box 5 at this time, the top of the bottom plate 1 is fixedly installed with a U-shaped frame 64, the top of the inner wall of the U-shaped frame 64 is fixedly installed with a first electric push rod 65, the telescopic end of the first electric push rod 65 is fixedly installed with a pressing plate 66, the pressing plate 66 is located in the inside of the placing box 5, through the cooperation of the U-shaped frame 64, the first electric push rod 65 and the pressing plate 66, when the firebrick raw materials enter into the inside of the placing box 5, the first electric push rod 65 can be started at this time, the telescopic end of the first electric push rod 65 drives the pressing plate 66 to press the firebrick raw materials in the inside of the placing box 5, the top of the bottom plate 1 is fixedly installed with a second electric push rod 67, the telescopic end of the second electric push rod 67 is fixedly installed with a connecting block 68, the back of the connecting block 68 is fixedly installed with the front side of one of the pulling rods 61, through the cooperation of the second electric push rod 67 and the connecting block 68, when the firebrick is formed, the second electric push rod 67 can be started at this time, the output end of the second electric push rod 67 drives the connecting block 68 to move to the left side, the connecting block 68 moves to the left side to drive the pulling rod 61, the fixed plate 62 and the baffle 63 to move to the left side, so that the formed firebrick can be taken out.

[0031] With reference to Figures 1-4 The stirring assembly 7 comprises a motor 71, the bottom of the motor 71 is fixedly installed with the top of the cover plate 3, the output end of the motor 71 is fixedly installed with a stirring rod 72, the bottom of the stirring rod 72 penetrates into the inside of the stirring barrel 2 and is rotatably installed with the stirring barrel 2, through the cooperation of the motor 71 and the stirring rod 72, when the firebrick raw materials are placed into the inside of the stirring barrel 2, the motor 71 can be started at this time, the output end of the motor 71 drives the stirring rod 72 to rotate, the stirring rod 72 rotates to stir the firebrick raw materials in the inside of the stirring barrel 2 more uniformly, the left side of the stirring barrel 2 is communicated with a discharge pipe 73, the surface of the discharge pipe 73 is communicated with a valve 74, the valve 74 is located at the top of the inclined plate 4, through the cooperation of the discharge pipe 73 and the valve 74, when the firebrick raw materials in the inside of the stirring barrel 2 are stirred, the valve 74 can be opened at this time, so that the efficiency of discharging the firebrick raw materials in the inside of the stirring barrel 2 can be controlled.

[0032] Working principle: first can be placed to the refractory brick raw materials inside the stirring barrel 2, then can start motor 71, the output end of motor 71 drives stirring rod 72 to rotate, stirring rod 72 rotates can the refractory brick raw materials inside stirring barrel 2 is stirred, when the refractory brick raw materials inside stirring barrel 2 is stirred, valve 74 can be opened, the refractory brick raw materials inside stirring barrel 2 will enter inside the inclined plate 4, at this time under the action of inclined plate 4 will make the refractory brick raw materials enter inside the placing box 5, at this time can start first electric push rod 65, the first electric push rod 65 telescopic end drives pressing plate 66 to the bottom can the refractory brick raw materials inside placing box 5 is pressed and combined, when the refractory brick is formed, at this time can start second electric push rod 67, second electric push rod 67 will drive the output end to drive connecting block 68 to move to the left, connecting block 68 moves to the left drive pull rod 61, fixed plate 62 and baffle 63 move to the left, so that the formed refractory brick can be taken out.

[0033] Finally, it should be noted that: the above only for the preferred embodiments of the utility model have, and do not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A high-performance insulating refractory brick processing sizing device comprising a base plate (1), characterized in that: The right side of the top of the bottom plate (1) is fixedly installed with a stirring barrel (2), the top of the stirring barrel (2) is detachably installed with a cover plate (3), the top of the bottom plate (1) is fixedly installed with an inclined plate (4), the left side of the top of the bottom plate (1) is fixedly installed with a placing box (5), and the top of the bottom plate (1) is provided with a pushing assembly (6) for pushing the shaped bricks.

2. A high-performance insulating refractory brick processing and sizing device according to claim 1, characterized in that: The pushing assembly (6) comprises two groups of pulling rods (61), the inside of the placing box (5) is provided with a fixed plate (62), the right side of the fixed plate (62) is in contact with the right side of the inner wall of the placing box (5), and the front side and the rear side of the fixed plate (62) are fixedly installed with the inner side of the pulling rod (61).

3. A high-performance insulating refractory brick processing and sizing device according to claim 2, characterized in that: The inside of the placing box (5) is provided with a baffle (63), the bottom of the baffle (63) is in contact with the bottom of the inner wall of the placing box (5), and the front side and the rear side of the baffle (63) are fixedly installed with the inner side of the pulling rod (61).

4. The device according to claim 1, wherein: The top of the bottom plate (1) is fixedly installed with a U-shaped frame (64), the top of the inner wall of the U-shaped frame (64) is fixedly installed with a first electric push rod (65), the telescopic end of the first electric push rod (65) is fixedly installed with a pressing plate (66), and the pressing plate (66) is located in the inside of the placing box (5).

5. A high-performance insulating refractory brick processing and sizing device as claimed in claim 1, characterized in that: The stirring assembly (7) comprises a motor (71), the bottom of the motor (71) is fixedly installed with the top of the cover plate (3), the output end of the motor (71) is fixedly installed with a stirring rod (72), and the bottom of the stirring rod (72) penetrates into the inside of the stirring barrel (2) and is rotatably installed with the stirring barrel (2).

6. A high-performance insulating refractory brick processing and sizing device as claimed in claim 1, characterized in that: The left side of the stirring barrel (2) is communicated with a discharge pipe (73), the surface of the discharge pipe (73) is communicated with a valve (74), and the valve (74) is located at the top of the inclined plate (4).

7. A high-performance insulating refractory brick processing and sizing device as claimed in claim 2, characterized in that: The top of the bottom plate (1) is fixedly installed with a second electric push rod (67), the telescopic end of the second electric push rod (67) is fixedly installed with a connecting block (68), and the back of the connecting block (68) is fixedly installed with the front side of one of the pulling rods (61).