Vulcanizing oven with outer container convenient to disassemble in automobile rubber pipe industry
By combining a detachable outer shell design with air intake and exhaust components, the problem of declining insulation performance in traditional vulcanizing ovens is solved, resulting in improved thermal efficiency and extended equipment life, while ensuring hose quality and production efficiency.
Patent Information
- Application Number
- CN202520438761.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional vulcanizing ovens suffer from reduced insulation performance, decreased thermal efficiency, and uneven temperature due to the penetration of smoke and oil. This affects the quality and lifespan of the rubber hoses, and the insulation layer is difficult to clean or replace, increasing equipment maintenance costs.
The design features a detachable outer shell structure, allowing for easy replacement of the insulation layer via screw connections. Combined with air intake and exhaust components, it ensures temperature uniformity and heat utilization efficiency, extending the equipment's lifespan.
It improves thermal efficiency, ensures the quality of hose vulcanization, reduces energy consumption and equipment maintenance costs, extends equipment lifespan, and enhances production efficiency.
Smart Images
Figure CN223802902U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile rubber pipe processing equipment, and specifically relates to a vulcanization oven with detachable outer shell for automobile rubber pipe industry. BACKGROUND
[0002] In the whole production process of automobile rubber pipe, the vulcanization process plays a decisive role, and the purpose is to make the rubber pipe material crosslinking reaction through specific heating and chemical action, so as to obtain ideal physical properties and chemical stability, and the vulcanization oven is the core device to realize this process.
[0003] In the production process of automobile rubber pipe, the performance of the vulcanization oven is directly related to the quality and production efficiency of the rubber pipe product, and the traditional vulcanization oven inevitably faces a series of serious problems after long-term operation. Because a variety of chemical reactions are involved in the vulcanization process of rubber pipe, a large amount of smoke containing complex components will be produced, which will gradually accumulate in the oven and penetrate into the insulation layer. With the passage of time, the fiber structure of rock wool is eroded by the smoke, and its original good insulation performance continues to deteriorate. This change not only leads to the intensification of heat loss during the heating process of the oven, the significant reduction of thermal efficiency, and the consumption of more energy to reach the required temperature for rubber pipe vulcanization, thereby increasing the production cost, but also causes uneven temperature distribution in the oven, which further affects the quality of rubber pipe vulcanization and may lead to the failure of rubber pipe to meet the standard requirements in terms of physical properties such as strength and flexibility, and the threat to chemical stability. More seriously, due to the structural design limitations of the traditional oven shell and the inner shell, the internal rock wool is difficult to clean or replace, and the overall performance of the oven continues to decline over a long period of time, thereby significantly shortening the service life of the oven, and enterprises have to face frequent equipment maintenance and replacement, which undoubtedly increases the huge equipment maintenance cost and production operation cost. Therefore, we need to provide a vulcanization oven with detachable outer shell for automobile rubber pipe industry. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a vulcanization oven with detachable outer shell for automobile rubber pipe industry, which can conveniently and timely replace the insulation layer to solve the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] The utility model provides a vulcanization oven of automobile rubber pipe industry convenient to detach the outer canister, including the shell, the shell includes the bottom box and the top cover, one side of the shell is hinged with two groups of box doors through the hinge, the inner wall of the four around of bottom box, the bottom of top cover and the side of two groups of box doors all is provided with the heat preservation layer, the heat preservation layer adopts the rock wool material to be made, the bottom of top cover is fixedly connected with the n type board, the top of bottom box is opened with the installation slot who is suitable for n type board, n type board installs in the inside of installation slot, the outer wall of bottom box is screwed the first screw group, and the one end of first screw group all is through bottom box and is connected with n type board, the inside movable of bottom box is provided with the rack, the top of top cover is provided with the air intake component who is used for the air intake of shell inside and the exhaust component who is used for the exhaust of shell inside, the side of bottom box still is fixedly connected with the air outlet pipe.
[0007] Preferably, the four heat preservation layers are connected to the four walls of the bottom box through four second screws, another heat preservation layer is connected to the top cover through four third screws, and the last two heat preservation layers are connected to the two box doors through four fourth screws.
[0008] Preferably, the bottom of the top cover is symmetrically fixedly connected with four support plates, two heating pipes are installed on the opposite sides of the four support plates, and the two heating pipes are located above the rack.
[0009] Preferably, the bottom of the rack is symmetrically fixedly connected with two mounting racks, a plurality of rollers are rotatably installed in the two mounting racks, and the inner bottom of the bottom box is provided with two sliding grooves matched with the rollers.
[0010] Preferably, the air intake component includes a first fan, the first fan is fixedly installed on the top of the top cover, the exhaust end of the first fan is fixedly connected with an exhaust pipe, one end of the exhaust pipe penetrates the top cover and is fixedly connected with a shunt pipe, and the bottom of the shunt pipe is fixedly connected with a plurality of nozzles at equal intervals.
[0011] Preferably, the exhaust component includes a second fan, the air inlet end of the second fan is fixedly connected with an air inlet pipe, and one end of the air inlet pipe penetrates the top cover and is fixedly connected with an air inlet cover.
[0012] Preferably, the side of the bottom box is fixedly installed with a controller, and the controller is electrically connected with the two heating pipes, the first fan and the second fan through wires.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] The utility model discloses a detachable shell can conveniently, in time replace the heat preservation layer, effectively solved the traditional vulcanization oven because of the smoke oil long -term penetration and lead to the heat preservation layer performance continuous decline's difficult problem, through the regular replacement new heat preservation material, has guaranteed that the oven always has good heat preservation performance, and heat can be effectively maintained and utilization, and the thermal efficiency has been improved significantly, this not only helps to reduce energy consumption, reduces production cost, also provides more stable, uniform temperature environment for rubber tube vulcanization, powerfully ensured the stability of automobile rubber tube vulcanization quality, makes rubber tube product in physical performance and chemical stability aspect can always meet the high -standard requirement, simultaneously, good maintenance performance makes the overall service life of oven prolongs, reduces the frequency of replacement of enterprise because of the equipment frequent breakdown or performance decline, thereby greatly reduces the equipment maintenance cost, improves the production efficiency and market competitiveness of enterprise. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic diagram of the utility model;
[0016] Figure 2 It is the structure schematic diagram of the utility model inside;
[0017] Figure 3 It is the structure schematic diagram of the utility model top cover after tearing open;
[0018] Figure 4 It is the structure schematic diagram of the utility model top cover bottom;
[0019] Figure 5 It is the structure schematic diagram of the utility model mounting frame and gyro wheel;
[0020] Figure 6 It is the structure schematic diagram of the utility model box door one side.
[0021] In the drawing: 1, shell;2, box door;3, heat preservation layer;4, type board;5, installation groove;6, first screw;7, placing frame;8, second screw;9, third screw;10, fourth screw;11, support plate;12, heating pipe;13, mounting frame;14, gyro wheel;15, sliding slot;16, first fan;17, exhaust pipe;18, shunt pipe;19, nozzle;20, second fan;21, air inlet pipe;22, air inlet cover;23, air outlet pipe;24, controller;101, bottom box;102, top cover. DETAILED DESCRIPTION
[0022] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] Please refer to Figures 1-6 The present application provides a technical scheme:
[0024] The vulcanization oven convenient for disassembling the outer barrel in the automobile rubber pipe industry comprises an outer shell 1, the outer shell 1 comprises a bottom box 101 and a top cover 102, two groups of box doors 2 are hingedly connected to one side of the outer shell 1, a heat preservation layer 3 is arranged on the inner wall around the bottom box 101, the bottom of the top cover 102 and one side of the two groups of box doors 2, the heat preservation layer 3 is made of rock wool material, the maximum use temperature of the heat preservation rock wool board is about 450 DEG C, the high-temperature resistance can reach 800 DEG C, and the heat preservation work can be effectively performed, a U-shaped plate 4 is fixedly connected to the bottom of the top cover 102, an installation groove 5 matched with the U-shaped plate 4 is formed in the top of the bottom box 101, the U-shaped plate 4 is installed in the installation groove 5, a plurality of groups of first screws 6 are threadedly connected to the outer wall of the bottom box 101, one end of each of the plurality of groups of first screws 6 penetrates through the bottom box 101 and is connected with the U-shaped plate 4, a placing rack 7 is movably arranged in the bottom box 101, an air inlet assembly for air inlet and an air outlet assembly for air outlet are arranged on the top of the top cover 102, and an air outlet pipe 23 is further fixedly connected to one side of the bottom box 101, the air outlet pipe 23 is mainly used for avoiding that the pressure in the outer shell 1 is too high, effectively reducing the pressure in the outer shell 1 and ensuring the normal use of the device, the U-shaped plate 4 can be taken out from the installation groove 5 by unscrewing the plurality of groups of first screws 6, and then the top cover 102 can be taken off, the replacement of the plurality of groups of heat preservation layers 3 is realized, the heat preservation layer can be conveniently and timely replaced, and the problem that the performance of the heat preservation layer of the traditional vulcanization oven is continuously reduced due to long-term penetration of smoke oil is effectively solved.
[0025] The four groups of heat preservation layers 3 are connected with the inner wall around the bottom box 101 through four groups of second screws 8, another group of heat preservation layers 3 is connected with the top cover 102 through four groups of third screws 9, and the last two groups of heat preservation layers 3 are connected with the two groups of box doors 2 through four groups of fourth screws 10, the second screws 8, the third screws 9 and the fourth screws 10 are used to fix the heat preservation layers 3, and conversely, the heat preservation layers 3 can be taken off and replaced.
[0026] The bottom of the top cover 102 is fixedly connected with four groups of support plates 11 in symmetry, two groups of heating pipes 12 are installed on opposite sides of the four groups of support plates 11, and the two groups of heating pipes 12 are located above the placing rack 7. The two groups of heating pipes 12 heat to heat the automobile rubber pipe placed in the placing rack 7;
[0027] The bottom of the placing rack 7 is fixedly connected with two groups of mounting racks 13 in symmetry, a plurality of groups of rollers 14 are rotatably installed in the two groups of mounting racks 13, and the inner bottom of the bottom box 101 is provided with two groups of sliding grooves 15 matched with the rollers 14, so as to facilitate the movement of the placing rack 7;
[0028] It is worth mentioning that the heat preservation layer 3 should be laid without affecting the normal installation and disassembly of other accessories;
[0029] The air inlet assembly includes a first fan 16 fixedly installed on the top of the top cover 102. The exhaust end of the first fan 16 is fixedly communicated with an exhaust pipe 17. One end of the exhaust pipe 17 penetrates through the top cover 102 and is fixedly communicated with a shunt pipe 18. The bottom of the shunt pipe 18 is fixedly communicated with a plurality of groups of nozzles 19 at equal intervals. The first fan 16 sucks external air through the air inlet end, and then discharges the air through the exhaust pipe 17. After the air enters the inside of the shunt pipe 18, it is sprayed through the plurality of groups of nozzles 19. The heat generated by the two groups of heating pipes 12 can be quickly dissipated, thereby effectively ensuring the uniformity of the heat in the shell 1 and effectively improving the heating quality of the automobile rubber pipe.
[0030] The air exhaust assembly includes a second fan 20. The air inlet end of the second fan 20 is fixedly communicated with an air inlet pipe 21. One end of the air inlet pipe 21 penetrates through the top cover 102 and is fixedly communicated with an air inlet cover 22. After the heating operation is completed, a lot of heat will accumulate in the inside of the shell 1. At this time, directly opening the two groups of box doors will cause damage to the workers. The second fan 20 sucks the heat in the inside of the shell 1 through the air inlet pipe 21 and the air inlet cover 22 and discharges it, effectively discharging the heat in the inside of the shell 1, so as to facilitate the workers to take out the processed automobile rubber pipe.
[0031] A controller 24 is fixedly installed on one side of the bottom box 101. The controller 24 is electrically connected with the two groups of heating pipes 12, the first fan 16 and the second fan 20 through wires. The controller 24 is used to ensure the normal work of the devices.
[0032] Working principle: the utility model uses, through setting detachable shell, can conveniently, in time to the insulating layer is replaced, effectively solved the traditional vulcanization oven because of the smoke oil long -term penetration and led to the insulating layer performance to decline continuously the difficult problem, through the regular replacement new insulating material, has guaranteed the oven always has good heat preservation performance, heat can be effectively maintained and use, thermal efficiency is improved significantly, this not only helps to reduce energy consumption, reduces production cost, also provides more stable, uniform temperature environment for rubber tube vulcanization, powerfully ensured the stability of automobile rubber tube vulcanization quality, makes rubber tube product in physical performance and chemical stability aspect can always meet the high standard requirement, simultaneously, good maintenance performance makes the overall service life of oven prolongs, reduces the frequency of replacement because of the equipment frequent breakdown or performance decline of enterprise, thereby greatly reduces the equipment maintenance cost, improves the production efficiency and market competitiveness of enterprise.
[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A vulcanization oven for the automobile hose industry, which facilitates the disassembly of the outer bladder, comprising a housing (1), characterized in that: The shell (1) includes a bottom box (101) and a top cover (102), two groups of box doors (2) are hinged on one side of the shell (1) through hinges, the inner walls around the bottom box (101), the bottom of the top cover (102) and one side of the two groups of box doors (2) are all provided with heat preservation layers (3), the heat preservation layers (3) are made of rock wool material, the bottom of the top cover (102) is fixedly connected with a Z-shaped plate (4), the top of the bottom box (101) is provided with an installation groove (5) matched with the Z-shaped plate (4), the Z-shaped plate (4) is installed in the installation groove (5), a plurality of groups of first screws (6) are threadedly connected to the outer wall of the bottom box (101), one end of each group of the first screws (6) penetrates through the bottom box (101) and is connected with the Z-shaped plate (4), a placing rack (7) is movably arranged in the bottom box (101), the top of the top cover (102) is provided with an air inlet assembly for air inlet of the shell (1) and an air outlet assembly for air outlet of the shell (1), and one side of the bottom box (101) is further fixedly connected with an air outlet pipe (23).
2. A vulcanization oven for the automobile hose industry, according to claim 1, characterized in that: Four groups of The heat preservation layers (3) are connected with the four walls of the bottom box (101) through four groups of second screws (8), another group of the heat preservation layers (3) is connected with the top cover (102) through four groups of third screws (9), and the last two groups of the heat preservation layers (3) are connected with the two groups of box doors (2) through four groups of fourth screws (10).
3. A vulcanization oven for the automobile hose industry, according to claim 2, characterized in that: The bottom of the top cover (102) is fixedly connected with four groups of supporting plates (11) in a symmetrical manner, two groups of heating pipes (12) are installed on the opposite sides of the four groups of supporting plates (11), and the two groups of heating pipes (12) are located above the placing rack (7).
4. A vulcanization oven for the automobile hose industry, according to claim 3, characterized in that: The bottom of the placing rack (7) is fixedly connected with two groups of mounting racks (13) in a symmetrical manner, a plurality of groups of rollers (14) are rotatably installed in the two groups of mounting racks (13), and the inner bottom of the bottom box (101) is provided with two groups of sliding grooves (15) matched with the rollers (14).
5. A vulcanization oven for the automobile hose industry, according to claim 4, characterized in that: The air inlet assembly comprises a first fan (16), the first fan (16) is fixedly installed on the top of the top cover (102), the air outlet end of the first fan (16) is fixedly connected with an air outlet pipe (17), one end of the air outlet pipe (17) penetrates through the top cover (102) and is fixedly connected with a shunt pipe (18), and the bottom of the shunt pipe (18) is fixedly connected with a plurality of groups of nozzles (19) at equal intervals.
6. A vulcanization oven for the automobile hose industry with easy removal of the outer bladder as claimed in claim 5, wherein: The air outlet assembly comprises a second fan (20), the air inlet end of the second fan (20) is fixedly connected with an air inlet pipe (21), one end of the air inlet pipe (21) penetrates through the top cover (102) and is fixedly connected with an air inlet cover (22).
7. A vulcanization oven for automobile hose industry with outer bladder easy to detach according to claim 6, characterized in that: A controller (24) is fixedly installed on one side of the bottom box (101), and the controller (24) is electrically connected with the two groups of heating pipes (12), the first fan (16) and the second fan (20) through wires.