Split-phase insulator of railway contact network
By combining integrated design with a buffer system, the high maintenance cost problem caused by welding of phase-separated insulators is solved, realizing a high-stability and low-maintenance railway contact network phase-separated insulator suitable for stable operation in harsh environments.
Patent Information
- Application Number
- CN202520628519.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-04-07
AI Technical Summary
The existing phase insulators use welding for all connecting components, which means that the entire unit needs to be disassembled and replaced when a part fails, increasing the cost of use and maintenance.
The connectors and metal support frame are integrated into a triangular structure, which, combined with multi-layer composite insulation materials, a buffer system and threaded fixing, enhances mechanical stability and insulation performance and reduces maintenance costs.
It improves the service life and reliability of phase-separation insulators, reduces maintenance costs, ensures stable operation in harsh environments, avoids pantograph knocking and pantograph drilling, and simplifies the installation and maintenance process.
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Figure CN223803447U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of the phase splitter insulator of railway contact net, concretely is a kind of the phase splitter insulator of railway contact net. BACKGROUND
[0002] Phase splitter insulator refers to the voltage of different phases on contact net is borne, and the mechanical connection is played, and it is important equipment when traction substation is used to feed different phase power supply to contact net, especially in the electric section of the contact net needing phase supply, it is important component in the whole railway contact net system.
[0003] The existing usual phase splitter insulator, most of its connecting components are connected using welding mode, although the fastening of connection between each component is good, but when a part, for example, insulating rod fails, the whole structure needs to be disassembled and replaced, which increases the cost of use and maintenance.
[0004] Therefore, a kind of the phase splitter insulator of railway contact net is provided for the above problems. INVENTION CONTENTS
[0005] In order to make up for the deficiency of prior art, the problem that the existing usual phase splitter insulator, most of its connecting components are connected using welding mode, although the fastening of connection between each component is good, but when a part, for example, insulating rod fails, the whole structure needs to be disassembled and replaced, which increases the cost of use and maintenance is solved.
[0006] The utility model solves the technical scheme that its technical problem adopts: the utility model discloses a kind of the phase splitter insulator of railway contact net, including the end of connecting piece fixed connection also have metal support frame, and the side of metal support frame is fixedly connected with support rod, the side of support rod is provided with main insulation part, and the other side of support rod is provided with insulating slide, and the end of insulating slide is fixedly connected with arc-extinguishing angle, the end of metal support frame is provided with clamping groove, and the side of clamping groove is provided with threaded hole, and the inside screw thread of threaded hole is connected with bolt, the inside of clamping groove is fixedly connected with two-stage buffer, and the top of two-stage buffer is fixedly connected with one-stage buffer.
[0007] Preferably, the connecting piece and the metal support frame are integrally arranged, and the metal support frame is triangular in shape.
[0008] Preferably, the main insulation part is made of multi-layer composite insulating material, and the outer wall of the main insulation part is provided with enhanced creepage distance and umbrella skirt structure.
[0009] Preferably, the insulating slide includes a main slide and an auxiliary slide, and the two are connected by a smooth transition section.
[0010] Preferably, the metal support frame and the main insulating part form a clamping structure, and the metal support frame and the bolt form a threaded structure through the threaded hole.
[0011] Preferably, the secondary buffer is integrally arranged with the clamping groove, and the material of the secondary buffer is rubber damping block material.
[0012] Preferably, the secondary buffer and the primary buffer form a glue joint structure, and the material of the primary buffer is polyurethane elastic material.
[0013] The utility model discloses the beneficial effect lies in:
[0014] 1. The utility model discloses a connecting piece and metal support frame are integrally arranged, and are designed as triangular structure. This design not only enhances the mechanical stability of whole, but also effectively disperses the impact force produced when the pantograph passes, avoids the fault caused by structural deformation, significantly improves the service life and reliability of the phase separation insulator, and the main insulating part adopts multilayer composite insulating material, and is equipped with enhanced creeping distance and umbrella skirt structure. This design greatly improves the insulating performance and anti -pollution flashover ability, especially suitable for severe environment (such as high humidity, high pollution area), ensures that the phase separation insulator maintains stable electrical performance in long -term operation, and the insulating slide is divided into main slide and auxiliary slide, and the two are connected through smooth transition section. This design effectively reduces the impact and friction when the pantograph passes, avoids the phenomenon of hitting the bow and drilling the bow, reduces the maintenance cost simultaneously, prolongs the service life of the slide, and the metal support frame and the main insulating part are fixed through the clamping structure, and are further fastened through the threaded hole and the bolt. This double fixing mode ensures the firmness and stability of the connection of each component, facilitates installation and maintenance simultaneously, reduces construction difficulty and cost, the primary buffer adopts polyurethane elastic material, and this material has excellent elasticity and impact resistance, can effectively absorb the impact force when the pantograph passes, reduces the direct impact on the main insulating part, thereby prolongs the service life of the main insulating part, the primary buffer and the secondary buffer are connected through the glue joint structure, and this connection mode can ensure the close combination between the two, avoids the buffer failure caused by loosening or falling, and improves the stability of the overall structure simultaneously, the secondary buffer adopts rubber damping block material, has higher damping coefficient, can effectively absorb and dissipate vibration energy when the pantograph passes, reduces the transmission of vibration, and further protects the main insulating part. BRIEF DESCRIPTION OF DRAWINGS
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall frontal view of the opened structure of this utility model;
[0017] Figure 2 This is a top-view three-dimensional structural diagram of the present invention;
[0018] Figure 3 This is a three-dimensional structural diagram of the present invention viewed from below;
[0019] Figure 4 This is a schematic diagram of the overall frontal view of the opened structure of this utility model;
[0020] Figure 5 This utility model Figure 4 A magnified structural diagram of point A in the middle.
[0021] In the diagram: 1. Connector; 2. Metal support frame; 3. Main insulation part; 4. Arc suppression angle; 5. Insulation slide; 6. Support rod; 7. Bolt; 8. Threaded hole; 9. Slot; 10. Primary buffer; 11. Secondary buffer. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Example 1
[0024] like Figure 1 The diagram shows a phase insulator for a railway overhead contact system, comprising a connector 1, a metal support frame 2, a main insulation section 3, an arc suppression angle 4, an insulation slide 5, a support rod 6, a bolt 7, a threaded hole 8, a slot 9, a primary buffer 10, and a secondary buffer 11.
[0025] Please see Figures 1 to 5The utility model provides an insulator of phase separation of railway contact net, including the end fixed connection of connecting piece 1 also has metal support frame 2, and the side fixed connection of metal support frame 2 has support pole 6, the side of support pole 6 is provided with main insulation part 3, and the other side of support pole 6 is provided with insulating slide 5, and the end fixed connection of insulating slide 5 has arc extinguishing angle 4, the end of metal support frame 2 is seted up with the clamping groove 9, and the side of clamping groove 9 is seted up with threaded hole 8, and the inside screw thread connection of threaded hole 8 has bolt 7, the inside fixed connection of clamping groove 9 has secondary buffer 11, and the top fixed connection of secondary buffer 11 has primary buffer 10, connecting piece 1 and metal support frame 2 are integrative setting, and the shape of metal support frame 2 is set as triangle, main insulation part 3 adopts multilayer composite insulating material, and the outer wall of main insulation part 3 is provided with the electric creep distance and umbrella skirt structure with enhancement, insulating slide 5 includes main slide and auxiliary slide, and the both are connected through smooth transition section, metal support frame 2 and main insulation part 3 constitute the clamping structure, and metal support frame 2 passes through threaded hole 8 and bolt 7 and constitutes screw thread structure, secondary buffer 11 and clamping groove 9 are integrative setting, and the material of secondary buffer 11 is set as rubber damping block material, secondary buffer 11 and primary buffer 10 constitute cementation structure, and the material of primary buffer 10 is set as polyurethane elastic material.
[0026] Working principle: the core of the phase insulator is the main insulation part 3, which adopts multi-layer composite insulation material, and the enhanced creepage distance and umbrella skirt structure are designed outside. This design not only effectively isolates the two electrical sections of the catenary, preventing current from flowing from one side to the other, but also significantly enhances the anti-pollution flashover capability. The umbrella skirt structure can block the attachment of rainwater and dust, and can maintain stable insulation performance even in harsh environments, ensuring the safe operation of the railway catenary. When the pantograph passes through the phase insulator, it first contacts the insulation slide 5. The insulation slide 5 includes a main slide and an auxiliary slide, which are connected by a smooth transition section. This design ensures smooth transition of the pantograph, reduces impact force, and avoids the phenomenon of hitting and drilling the pantograph. The end of the insulation slide 5 is fixedly connected with the arc extinguishing angle 4, and the arc extinguishing angle 4 maintains a certain gap with the main insulation part 3, which is used to guide the arc to extinguish in a safe area, thereby protecting the main insulation part 3 from arc damage. The buffer system of the phase insulator is composed of a secondary buffer 11 and a primary buffer 10, which are installed in the clamping groove 9 of the metal support frame 2. When the pantograph passes through, the impact force is first absorbed by the primary buffer 10. The primary buffer 10 is made of polyurethane elastic material, which has high elasticity and impact resistance, and can quickly respond and disperse the impact force. The secondary buffer 11 is made of rubber damping block material, which is integrally arranged with the clamping groove 9, further absorbing and dissipating vibration energy. The metal support frame 2 of the phase insulator and the main insulation part 3 form a clamping structure through the clamping groove 9, and are fixedly connected through the threaded hole 8 and the bolt 7. This design not only ensures the firm connection of each part, but also enhances the mechanical stability of the whole through the triangular structure. The side of the metal support frame 2 is also fixedly connected with the support rod 6, further enhancing the stability of the structure. The connecting piece 1 is integrally arranged with the metal support frame 2, and the metal support frame 2 is triangular. This design further disperses the impact force generated when the pantograph passes through, avoids faults caused by structural deformation, and opens the clamping groove 9 at the end of the metal support frame 2 of the phase insulator for fixing the buffer system. Through the cooperation of the threaded hole 8 and the bolt 7, the installation position and fastening degree of the buffer system can be easily adjusted. This design not only improves the convenience of installation, but also ensures the stability and reliability of the buffer system. At the same time, the overall design of the phase insulator considers the optimization of installation height and inclination angle, ensuring uniform contact pressure when the pantograph passes through, avoiding hard points and hitting the pantograph.
[0027] The basic principles, main features and advantages of the present utility model are shown and described above. Those skilled in the art should understand that the present utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements can be made to the present utility model, and these changes and improvements all fall within the scope of the claimed present utility model.
Claims
1. A phase splitter insulator for a railway overhead line, characterised in that: The end of the connecting piece (1) is fixedly connected with a metal support frame (2), the side of the metal support frame (2) is fixedly connected with a support rod (6), one side of the support rod (6) is provided with a main insulation part (3), the other side of the support rod (6) is provided with an insulation slide (5), the end of the insulation slide (5) is fixedly connected with an arc-extinguishing horn (4), the end of the metal support frame (2) is provided with a clamping groove (9), the side of the clamping groove (9) is provided with a threaded hole (8), the inside of the threaded hole (8) is threadedly connected with a bolt (7), the inside of the clamping groove (9) is fixedly connected with a secondary buffer (11), and the top of the secondary buffer (11) is fixedly connected with a primary buffer (10).
2. A phase splitter insulator for an overhead line system according to claim 1, characterised in that: The connecting piece (1) and the metal support frame (2) are integrally arranged, and the shape of the metal support frame (2) is triangular.
3. A phase splitter insulator for an overhead line system according to claim 1, characterised in that: The main insulation part (3) is made of multi-layer composite insulation material, and the outer wall of the main insulation part (3) is provided with an enhanced creeping distance and an umbrella skirt structure.
4. A phase splitter insulator for an overhead line system according to claim 1, characterised in that: The insulation slide (5) comprises a main slide and an auxiliary slide, and the two are connected through a smooth transition section.
5. A phase splitter insulator for an overhead line system according to claim 1, characterised in that: The metal support frame (2) and the main insulation part (3) form a clamping structure, and the metal support frame (2) and the bolt (7) form a threaded structure through the threaded hole (8).
6. A phase splitter insulator for an overhead line system according to claim 1, characterised in that: The secondary buffer (11) and the clamping groove (9) are integrally arranged, and the material of the secondary buffer (11) is rubber damping block material.
7. A phase splitter insulator for an overhead line system according to claim 1, characterised in that: The secondary buffer (11) and the primary buffer (10) form a glue joint structure, and the material of the primary buffer (10) is polyurethane elastic material.