Novel discharging guide disc device

Abstract

The utility model relates to a novel discharging guide disc device which comprises a guide disc fixing piece, a discharging guide disc, a pressure sensor and an infrared sensor, the discharging guide disc is arranged on the guide disc fixing piece, the upper section of the discharging guide disc is a discharging buffering platform, and the lower section of the discharging guide disc is a discharging inclined table. The guide disc fixing piece is connected with a discharging buffer platform of the discharging guide disc, a pressure sensor is arranged on the discharging buffer platform, and an infrared sensor is arranged on the discharging inclined table. The device is provided with the pressure sensor and the infrared sensor, so that the stacking condition of number tubes can be automatically identified, manual intervention is reduced, and the production efficiency is improved. And the production stability is improved. And the requirement of batch production is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field especially relates to a novel discharge guide tray device. BACKGROUND

[0002] The number tube refers to the sleeve for wiring identification, and after the whole production is completed, it needs to be cut into different lengths according to the demand, and in the cutting process, it needs to be collected, so a guide tray is generally arranged at the material outlet to collect the number tube.

[0003] The existing discharge guide tray is generally a guide hopper made of iron sheet, and in order to avoid the impact caused by the elastic deformation during cutting, a certain planar buffer distance is arranged away from the cutting blade, and after the buffer, the number tube needs to slide down by its own gravity, which is easily affected by the smoothness of the inside of the guide tray, when the surface of the guide tray is not smooth enough, there are rough and uneven places, the number tube will be hindered during movement, resulting in slow movement speed, and finally forming accumulation;

[0004] At the same time, the discharge speed is not matched, and if the feeding speed of the equipment is not coordinated with the discharge speed, the accumulation problem is also easily caused. For example, the sleeve cutting length is short, and the sleeve cutter speed is increased, so that the number tube output in a short time is increased, and the speed difference between the feeding and the discharge guide tray will cause the number tube to continuously accumulate on the discharge guide tray, and after the accumulation reaches a certain degree, the discharge port of the production equipment is blocked, and normal production cannot be carried out, and even the production equipment is damaged. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a discharge guide tray device which improves the production stability and is suitable for batch production.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme.

[0007] A novel discharge guide tray device, the device comprises a guide tray fixing part, a discharge guide tray, a pressure sensor and an infrared sensor;

[0008] The guide tray fixing part is provided with a discharge guide tray;

[0009] The upper segment of the discharge guide tray is a discharge buffer platform, and the lower segment is a discharge inclined table;

[0010] The guide tray fixing part is connected with the discharge buffer platform of the discharge guide tray;

[0011] The discharge buffer platform is provided with a pressure sensor;

[0012] The discharge inclined table is provided with an infrared sensor.

[0013] Preferably, the pressure sensor is provided with several groups and is distributed annularly installed on the discharge buffer platform.

[0014] Preferably, the discharge guide plate is provided with a side baffle.

[0015] Preferably, the infrared sensor is provided with several groups and is installed in a line on the side baffle of the discharge inclined table section.

[0016] Preferably, the lower end of the discharge guide plate is provided with a buffer angle.

[0017] Preferably, the discharge guide plate is provided with a polytetrafluoroethylene coating.

[0018] The utility model discloses a pressure sensor and infrared sensor can automatically identify the accumulation condition of number tube, reduces manual intervention, improves production stability.

[0019] The utility model discloses a discharge guide plate adopts the upper section as the discharge buffer platform, and the lower section as the discharge inclined table, and the rational feeding guide rail improves stability, ensures the smooth sliding in the discharging process, and reduces the vibration influence that can appear in the industrial environment.

[0020] The utility model discloses adopt smooth and small friction material, and polytetrafluoroethylene has very low friction coefficient, effectively improves the discharging efficiency, and reduces product loss.

[0021] The pressure sensor of the utility model is installed at the bottom of the guide plate, adopts distributed annular installation, is uniformly spaced, can accurately monitor the weight change, and the infrared sensor is installed with an infrared distance sensor every interval along the discharging direction, can feed back any blockage or accumulation in time, thereby prompting the staff to clean or feed back the production equipment, adjusts the output efficiency, and avoids the accumulation. DRAWINGS

[0022] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model.

[0023] Fig. 2 It is the side view of the utility model. CONCRETE IMPLEMENTING METHOD

[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the protection scope of the utility model.

[0025] Please refer to Figs. 1-2The embodiment provides a novel discharging guide disc 2 device, which comprises a guide disc fixing part 1, a discharging guide disc 2, a pressure sensor 3 and an infrared sensor 4.

[0026] The guide disc fixing part 1 is provided with the discharging guide disc 2.

[0027] The upper section of the discharging guide disc 2 is a discharging buffer platform 201, and the lower section is a discharging inclined table 202.

[0028] The guide disc fixing part 1 is connected with the discharging buffer platform 201 of the discharging guide disc 2.

[0029] The discharging buffer platform 201 is provided with the pressure sensor 3.

[0030] The discharging inclined table 202 is provided with the infrared sensor 4.

[0031] Preferably, the pressure sensor 3 is provided with a plurality of groups and is distributedly installed in a ring shape on the discharging buffer platform 201.

[0032] Preferably, the discharging guide disc 2 is provided with a side baffle 203.

[0033] Preferably, the infrared sensor 4 is provided with a plurality of groups and is installed in a downward linear manner on the side baffle 203 of the discharging inclined table 202 section.

[0034] Preferably, the lower end of the discharging guide disc 2 is provided with a buffer angle 204.

[0035] Preferably, the discharging guide disc 2 is provided with a polytetrafluoroethylene coating.

[0036] The triangular support is further provided with a foot pull rod which is fixedly connected with a pre-buried foot steel bar.

[0037] Specific implementation: in the embodiment, the device is installed at a discharging hole of a laser coding machine, the hole is provided with a number tube cutting device, the two ends of the side of the guide disc fixing part 1 are provided with discharging clamp fixing screws which are opposite to the number tube cutting device, and the lower end is provided with a discharging guide disc 2 fixing screw which is opposite to the number tube cutting device, so as to fixedly connect the whole device and the number tube cutting device.

[0038] The cut number tube enters the discharging inclined table 202 through the discharging buffer platform 201, the number tube is detected in real time by the pressure sensor 3 when the number tube is on the discharging buffer platform 201, the weight of all the number tubes at the position is detected in real time, the number tube moving downwards is detected in real time by the infrared sensor, when the discharging is normal, the data obtained by the pressure sensor 3 remains stable, and each infrared sensor 4 can detect the number of the number tubes passing through in sequence,

[0039] The infrared sensor and the pressure sensor 3 use shielded cable or wireless transmission module, when the pressure sensor 3 detects that the weight suddenly reduces, the infrared sensor 4 is triggered to increase the monitoring frequency, when the detection quantity of each infrared sensor 4 is inconsistent, it is judged that the accumulation appears, the following processing is carried out, 1, according to whether the accumulation processing peripheral device is set, if the vibration device for accelerating the material guiding speed is set, the vibration frequency is adjusted, the material guiding speed is accelerated, if the device is not, an alarm is sent, and the staff processes, 2, feedback to the number tube cutting device, the servo motor speed of the cutting knife is adjusted, 3, when the accumulation is serious, emergency stop is carried out, the influence of the accumulation backflow on the equipment is avoided, or the backflow causes secondary cutting, the product is damaged, and an alarm is sent, and the staff is informed to process.

[0040] In the embodiment, the pressure sensor 3 is installed at the bottom of the guide disc, and is distributed and installed in a ring shape with uniform intervals. When setting, the specific installation position of each sensor needs to be considered, interference needs to be avoided, according to the load bearing distribution of the guide disc, one sensor is installed at each support point, so that the weight change can be accurately monitored, and in the embodiment, a miniature weighing sensor (range 0-5 kg) with high sensitivity and waterproof and dustproof is selected.

[0041] In the embodiment, an infrared distance sensor is installed every certain distance along the discharging direction above the discharging guide disc 2. Considering that the covering width of the infrared light beam needs to be greater than the entire guide groove width, and the distance between the sensors needs to be determined according to the length and moving speed of the number tube, the sensor is vertically downwardly directed to the sliding track of the number tube. Therefore, the infrared sensor with a modulating function is selected, and is installed on the side edge baffle 203, so as to ensure that any blockage or accumulation is timely fed back to the servo motor drive.

[0042] The surface material of the discharging guide disc 2 is a material with smoothness and small friction, and in the embodiment, a polytetrafluoroethylene coating is used. The polytetrafluoroethylene has a very low friction coefficient, which effectively improves the discharging efficiency and reduces product loss. The above is a detailed description of the utility model in combination with specific embodiments, and the specific implementation of the utility model cannot be limited to these descriptions. For ordinary skilled persons in the technical field to which the utility model belongs, without departing from the concept of the utility model, a number of equivalent substitutions or obvious modifications can be made, and the performance or use is the same, which should be regarded as belonging to the patent protection range of the utility model determined by the submitted claim.

Claims

1. A novel discharge flighting arrangement characterised in that: The device comprises a guide disc fixing member, a discharging guide disc, a pressure sensor and an infrared sensor; The guide disc fixing member is provided with a discharging guide disc; The upper section of the discharging guide disc is a discharging buffer platform, and the lower section is a discharging inclined table; The guide disc fixing member is connected with the discharging buffer platform of the discharging guide disc; The discharging buffer platform is provided with a pressure sensor; The discharging inclined table is provided with an infrared sensor.

2. The novel discharging guide disc device according to claim 1, characterized in that: The pressure sensor is provided with several groups and is distributedly installed in a ring shape on the discharging buffer platform.

3. The novel discharging guide disc device according to claim 2, characterized in that: The discharging guide disc is provided with a side baffle.

4. The novel discharging guide disc device according to claim 3, characterized in that: The infrared sensor is provided with several groups and is installed in a downward linear manner on the side baffle of the discharging inclined table section.

5. The novel discharging guide disc device according to claim 4, characterized in that: The lower end of the discharging guide disc is provided with a buffer angle.

6. The novel discharging guide disc device according to claim 4, characterized in that: The discharging guide disc is provided with a polytetrafluoroethylene coating.

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