Intelligent feeding type steel slag vehicle discharging device

Abstract

The utility model discloses an intelligent fetching type steel slag vehicle discharging device which comprises a discharging hopper movably arranged on a steel slag vehicle, a weighing sensor installed in the center of the bottom of the discharging hopper and used for monitoring the weight of steel slag in the discharging hopper, and an inclination sensor installed on the outer side face of the discharging hopper and used for monitoring the inclination angle of the discharging hopper. The hydraulic tipping assembly comprises a hydraulic cylinder arranged on the steel slag vehicle, fastening seats symmetrically arranged on the steel slag vehicle and rotating rods symmetrically arranged at the bottom of the discharge hopper, and the output end of the hydraulic cylinder is connected with the bottom of the discharge hopper; the steel slag car has the advantages that weight data collected by the weighing sensor are transmitted to the controller of the steel slag car, inclination data collected by the inclination sensor are transmitted to the controller of the steel slag car, and the controller sends an instruction to the hydraulic tipping assembly according to a preset program and information fed back by the sensors. Starting, stopping and tipping angle operation of the discharging device are automatically controlled, and the intelligent discharging process is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the steel slag car unloading technical field, and specifically relates to an intelligent response type steel slag car unloading device. BACKGROUND

[0002] In the steel production process, the steel slag car is the key equipment connecting the steelmaking furnace and the waste slag treatment area, and bears the heavy responsibility of safely and efficiently transporting the high-temperature, high-density and corrosive waste slag generated in the steelmaking process to the designated treatment site. These waste slags are not only high in temperature, but also may pose a threat to the environment and personnel safety if not properly treated. Therefore, the design of the steel slag car must strictly follow the high-standard requirements of high temperature resistance, strong heavy load bearing capacity, corrosion resistance and the like to ensure its stable operation under harsh working conditions.

[0003] The unloading device is an important part of the steel slag car and directly related to the efficiency, accuracy and safety of waste slag unloading. The traditional steel slag car unloading device is mostly mechanically operated and relies on manual control or preset programs for unloading. This mode has many limitations. First, it lacks intelligent response capability and cannot dynamically adjust the unloading strategy according to the actual working environment, waste slag characteristics or vehicle state, resulting in low unloading efficiency and unreasonable resource allocation. Second, the traditional unloading device lacks flexibility in dealing with complex and variable working conditions, making it difficult to ensure stable unloading under different sites and different types of waste slags, increasing the operation difficulty and safety hazards. SUMMARY

[0004] The purpose of the utility model is to provide an intelligent response type steel slag car unloading device that can intelligently respond and efficiently adapt to different working environments and conditions.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an intelligent response type steel slag car unloading device, comprising a discharge hopper movably arranged on a steel slag car, a load cell installed at the center of the bottom of the discharge hopper to monitor the weight of the steel slag in the discharge hopper, and an inclination sensor installed on the outer side of the discharge hopper to monitor the inclination angle of the discharge hopper; further comprising

[0006] A hydraulic tipping assembly, the hydraulic tipping assembly comprises a hydraulic cylinder arranged on the steel slag car, and the output end of the hydraulic cylinder is connected with the bottom of the discharge hopper; a fastening seat symmetrically arranged on the steel slag car; and a rotating rod symmetrically arranged at the bottom of the discharge hopper and rotatably arranged on the inner side of the fastening seat.

[0007] Preferably, the device further comprises a protective frame installed on the outer side of the discharge hopper, and the protective frame is located on the outer side of the inclination sensor.

[0008] Preferably, the protective frame has a "mouth" structure, and a fastening lug connected with the discharge hopper is arranged on the protective frame.

[0009] Preferably, the front surface of the protection frame is hinged with a frame cover, and a vertical block is mounted on the front surface of the protection frame, and reinforcing components are arranged on the vertical block and the frame cover.

[0010] Preferably, the reinforcing components comprise a threaded groove arranged on the side surface of the frame cover, a threaded hole arranged in the interior of the vertical block, a threaded column screw-connected with the threaded hole, and one end of the threaded column is screwed into the interior of the threaded groove.

[0011] Preferably, the other end of the threaded column is provided with a knob, which is a cylindrical structure.

[0012] Preferably, a rubber shock-absorbing plate is arranged on the rear surface of the inclination sensor, and symmetrical fixing ears are arranged on the rubber shock-absorbing plate, and the fixing ears are connected with the discharge hopper.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The weight data collected by the weighing sensor is transmitted to the controller of the steel slag car, the inclination data collected by the inclination sensor is transmitted to the controller of the steel slag car, the controller sends instructions to the hydraulic tilting assembly according to the preset program and the information fed back by the sensor, and the starting, stopping and tilting angle operation of the discharging device are automatically controlled, so that the intelligent discharging process is realized. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a structural schematic view of the utility model; Figure 1 It is an enlarged structural schematic view of N area in the utility model;

[0017] Figure 3 It is an open structural schematic view of the frame cover of the utility model;

[0018] Figure 4 It is an enlarged structural schematic view of M area in the utility model; Figure 3

[0019] It is an enlarged structural schematic view of F area in the utility model; Figure 5 Figure 3

[0020] In the figure: 1, discharge hopper; 2, hydraulic cylinder; 3, weighing sensor; 4, rotating rod; 5, fastening seat; 6, protection frame; 61, frame cover; 610, threaded groove; 62, fastening ear; 7, vertical block; 71, threaded hole; 8, inclination sensor; 81, rubber shock-absorbing plate; 810, fixing ear; 9, threaded column. DETAILED DESCRIPTION

[0021] ​​With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0022] Embodiment 1

[0023] Please refer to Figures 1-3 For the first embodiment of the present application, the embodiment provides an intelligent taking type steel slag car unloading device, which comprises a movable unloading hopper 1 arranged on a steel slag car, the unloading hopper 1 can place steel slag, a weighing sensor 3 arranged at the bottom center of the unloading hopper 1 to monitor the weight of the steel slag in the unloading hopper 1, the data collected by the weighing sensor 3 is transmitted to the controller of the steel slag car, an inclination sensor 8 arranged on the outer side of the unloading hopper 1 to monitor the inclination angle of the unloading hopper 1, the data collected by the inclination sensor 8 is transmitted to the controller of the steel slag car, the controller sends instructions to the hydraulic tilting assembly according to the preset program and the information fed back by the sensor, and automatically controls the start, stop and tilting angle operation of the unloading device to realize the intelligent unloading process; further comprising

[0024] The hydraulic tilting assembly comprises a hydraulic cylinder 2 arranged on the steel slag car, the hydraulic cylinder 2 is added, and the output end of the hydraulic cylinder 2 is connected with the bottom of the unloading hopper 1, a fastening seat 5 arranged symmetrically on the steel slag car is added, a rotating rod 4 arranged symmetrically at the bottom of the unloading hopper 1, and the rotating rod 4 is arranged on the inner side of the fastening seat 5, a hydraulic system provides power to push the hydraulic cylinder 2, so that the rotating rod 4 of the unloading hopper 1 tilts around the fastening seat 5, thereby realizing the unloading of the steel slag. This way can provide a larger driving force, can adapt to the unloading requirements of large weight and large volume of steel slag, and can accurately control the tilting angle and speed by controlling the flow and pressure of the hydraulic oil.

[0025] In the embodiment, preferably, a protective frame 6 is arranged on the outer side of the unloading hopper 1, and the protective frame 6 is located on the outer side of the inclination sensor 8, and the protective frame 6 is used to increase the protection of the inclination sensor 8.

[0026] In the embodiment, preferably, the protective frame 6 is a "mouth" type structure, and the protective frame 6 is provided with a fastening lug 62 connected with the unloading hopper 1, and the fastening lug 62 is used to stably splice the unloading hopper 1, thereby increasing the stability of the installation of the protective frame 6.

[0027] In the embodiment, preferably, the front surface of the protective frame 6 is hinged with a frame cover 61, and the frame cover 61 can be opened and closed.

[0028] Embodiment 2

[0029] Please refer to Figures 1-5 , the second embodiment of the utility model, this embodiment is based on the last embodiment, different is:

[0030] The front surface of the protection frame 6 is provided with a vertical block 7, which realizes the addition of the vertical block 7, and the vertical block 7 and the frame cover 61 are provided with reinforcing components, the reinforcing components include a threaded groove 610 opened on the side surface of the frame cover 61, the threaded groove 610 is opened, a threaded hole 71 opened in the vertical block 7, the threaded hole 71 is opened, a threaded column 9 threadedly connected with the threaded hole 71, and one end of the threaded column 9 is screwed into the interior of the threaded groove 610, when the frame cover 61 is covered on the protection frame 6, the threaded column 9 is rotated, so that the threaded column 9 is screwed into the interior of the threaded groove 610, and the frame cover 61 covered on the protection frame 6 is stabilized; the other end of the threaded column 9 is provided with a knob, the knob is a cylindrical structure, and the cylindrical knob increases the convenience of rotating the threaded column 9.

[0031] Further comprising a rubber shock-absorbing plate 81 arranged on the rear surface of the inclination sensor 8, the rubber shock-absorbing plate 81 absorbs and buffers vibration energy, and the rubber shock-absorbing plate 81 is provided with symmetrically distributed fixing ears 810, the fixing ears 810 are connected with the discharge hopper 1 through screws, so that the fixing ears 810 are fixed firmly with the discharge hopper 1, thereby increasing the stability of the installation of the rubber shock-absorbing plate 81.

[0032] The working principle and use process of the utility model: when in use, the weight data collected by the weighing sensor 3 is transmitted to the controller of the steel slag car, the inclination data collected by the inclination sensor 8 is transmitted to the controller of the steel slag car, the controller sends instructions to the hydraulic tilting assembly according to the preset program and the information fed back by the sensor, and automatically controls the start, stop and tilting angle operation of the discharging device, so as to realize the intelligent discharging process.

[0033] Although the embodiments of the utility model have been shown and described, and the detailed description is described above, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A smart take-off type slag car unloading device, characterized in that: The application relates to a steel slag unloading device, which comprises a discharging hopper (1) arranged on a steel slag car, a weighing sensor (3) arranged at the bottom center of the discharging hopper (1) and used for monitoring the weight of the steel slag in the discharging hopper (1), and an inclination sensor (8) arranged on the outer side of the discharging hopper (1) and used for monitoring the inclination angle of the discharging hopper (1). The hydraulic tilting assembly comprises a hydraulic cylinder (2) arranged on the steel slag car, the output end of the hydraulic cylinder (2) is connected with the bottom of the discharging hopper (1), a fastening base (5) is symmetrically arranged on the steel slag car, and a rotating rod (4) is symmetrically arranged at the bottom of the discharging hopper (1) and is rotatably arranged on the inner side of the fastening base (5).

2. The smart take-off type slag car unloading device according to claim 1, characterized in that: The application further comprises a protective frame (6) arranged on the outer side of the discharging hopper (1), and the protective frame (6) is arranged on the outer side of the inclination sensor (8).

3. The smart take-off type slag car unloading device according to claim 2, characterized in that: The protective frame (6) is of a "mouth" type structure, and the protective frame (6) is provided with a fastening lug (62) connected with the discharging hopper (1).

4. The smart dump type slag car unloading device according to claim 2, characterized in that: The front surface of the protective frame (6) is hingedly connected with a frame cover (61), the front surface of the protective frame (6) is provided with a vertical block (7), and the vertical block (7) and the frame cover (61) are provided with reinforcing components.

5. The smart dump type slag car unloading device according to claim 4, characterized in that: The reinforcing components comprise a threaded groove (610) formed on the side surface of the frame cover (61), a threaded hole (71) formed in the vertical block (7), a threaded column (9) threadedly connected with the threaded hole (71), and one end of the threaded column (9) is screwed into the interior of the threaded groove (610).

6. The smart dump type slag car unloading device according to claim 5, characterized in that: The other end of the threaded column (9) is provided with a knob, which is a columnar structure.

7. The smart dump type slag car unloading device according to claim 1, characterized in that: The application further comprises a rubber shock-absorbing plate (81) arranged on the rear surface of the inclination sensor (8), and the rubber shock-absorbing plate (81) is provided with symmetrically-distributed fixing lugs (810) connected with the discharging hopper (1).

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