Feed liquid drying machine

By employing an inclined shell and multiple heating plates in the dryer, combined with scraper cleaning, the problems of small heat exchange area and scaling in existing dryers are solved, achieving efficient and uniform drying of the liquid.

CN223810822UActive Publication Date: 2026-01-20JIANGSU LEKE ENERGY SAVING TECH CO LTD

Patent Information

Application Number
CN202520352417.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-20
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

The existing dryers have a small heat exchange area, resulting in low drying efficiency. In particular, high-salt, high-viscosity liquids are prone to crystallization and scaling, which affects the drying effect.

Method used

The heating plate assembly, consisting of an inclined shell and multiple heating plates, combined with scraper cleaning, increases the heat exchange area and reduces scaling. The inclined shell enables self-circulation of the liquid and scraper cleaning of the heating plate surface.

Benefits of technology

It improves drying efficiency and effectiveness, increases throughput, ensures uniform heating of the liquid, reduces crystallization and scaling, and improves the utilization rate of heat exchange area.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223810822U_ABST
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Abstract

The utility model relates to a feed liquid drying machine which comprises a shell, the shell is arranged in an inclined mode, the two ends of the shell are a high end and a low end respectively, the upper portion of the shell is a roller cavity, the lower portion of the shell is an auger cavity, and the roller cavity and the auger cavity are communicated at the positions close to the high end and the low end. A jacket layer is arranged on the outer side of the lower part of the roller cavity, a heating disc group consisting of a plurality of heating discs is arranged on the inner side of the lower part of the roller cavity, each heating disc is in a hollow semicircular disc shape, and the bottom of each heating disc is communicated with the jacket layer; a main shaft is arranged in the roller cavity, a plurality of scrapers are arranged on the main shaft, and the scrapers are sequentially arranged between the adjacent heating discs; a packing auger is arranged in the packing auger cavity, and a discharging port is formed in the position, close to the high end, of the packing auger cavity. The utility model can realize deep dewatering and drying operation on various complex solutions, and has the advantages of large treatment capacity, high utilization rate of heat exchange area and uniform heating of feed liquid.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the drying field, concretely relates to a material liquid drying machine. BACKGROUND

[0002] The drying machine is a device that removes water in material liquid through heat energy or mechanical action. The drying machine in the prior art is mainly divided into a disc type drying machine and a roller type drying machine. The disc type drying machine dries material liquid through a heating disc, but since the drying contact surface of the material liquid is only the upper surface of the heating disc, the heat exchange area utilization rate is low, and the drying production capacity is low. When the roller type drying machine is in operation, the material liquid that needs to be dried is flowed from a high tank into a receiving tank of the drying machine, and the material liquid is thinly attached to the surface of the roller through a membrane distribution device. The heat transfer area is small, and the processing capacity is low. In addition, for high-salt, high-viscosity and easy-fouling material liquid, the drying machine in the prior art is prone to crystallization and fouling, thereby reducing the drying efficiency and effect. For example, the roller type mother liquid drying device disclosed in the Chinese utility model patent CN222150907U includes a box body, a spacing baffle, a roller, a driving assembly, a scraping mechanism and a mother liquid inlet assembly. The spacing baffle is arranged in the box body to divide the box body into a salt separation chamber and a collection chamber. The roller is located in the salt separation chamber and rotationally connected with the box body. The power output end of the driving assembly is fixedly connected with the roller. The scraping mechanism includes a support plate, a guide assembly, an adjusting assembly and a scraper. The support plate is fixedly installed on the spacing baffle. The guide assembly is slidingly connected to the support plate. The adjusting assembly is installed on the spacing baffle. The adjusting end of the adjusting assembly is connected with the guide assembly to adjust the sliding position of the guide assembly relative to the support plate. The scraper is elastically connected to the guide assembly. The scraping part of the scraper abuts against the outer periphery of the roller. The mother liquid inlet assembly includes a mother liquid inlet pipe and a spray head. The liquid outlet end of the mother liquid inlet pipe is located in the salt separation chamber. The spray head is arranged at the liquid outlet end of the mother liquid inlet pipe, and the spray end of the spray head is arranged towards the outer wall of the roller. The foregoing patent dries the material liquid sprayed on the inner wall of the roller through hot gas. Due to the limitation of the surface area of the inner wall of the roller, the heat exchange area is small, and the drying treatment efficiency is low. For example, the high-efficiency and energy-saving mother liquid drying evaporator disclosed in the Chinese utility model patent CN218485167U includes an evaporator. The evaporator is internally provided with a heating chamber and an evaporation chamber. The evaporation chamber is located above the heating chamber. The heating chamber is provided with an inlet and an outlet. The evaporation chamber is provided with an outlet. The heating chamber is internally provided with a heat exchange cylinder. The heat exchange cylinder is rotationally installed in the heating chamber. The foregoing patent adds the heat exchange cylinder to achieve the purpose of uniform heating, but is also limited by the internal surface area of the heating chamber. The heat exchange area is still small, and the drying treatment efficiency is low.

[0003] Therefore, the utility model provides a kind of feed liquid drying machine, by setting heating disc and by heating disc component of heating disc assembly, and utilize the shell and scraper of inclination setting realize drying effect while realizing the purpose of increasing heat exchange area, simultaneously by the scraper of setting to clean heating disc and shell in real time to reduce scale, crystallization and attachment. Utility model content

[0004] The utility model intends to provide a kind of feed liquid drying machine, to solve the deficiency existing in prior art, the technical problem to be solved by the utility model is realized by following technical scheme.

[0005] A kind of feed liquid drying machine, including shell, its improvement lies in: the shell is inclined to be arranged, the two ends of the shell are high end and low end respectively, the upper portion of the shell is drum cavity, lower portion is auger cavity, the drum cavity and the auger cavity are communicated at adjacent the high end and the low end;The outer side of the lower portion of the drum cavity is equipped with jacket layer, the inner side is equipped with the heating disc group by multiple heating discs, the heating disc is hollow semicircular disc, the bottom of the heating disc is communicated with the jacket layer, the upper portion of the jacket layer is equipped with hot steam inlet, the lower portion is equipped with condensate outlet at adjacent the low end;Drum cavity is equipped with main shaft, the main shaft is rotated by main shaft driver, the main shaft is equipped with multiple scrapers, each the scraper is sequentially arranged between each adjacent heating disc;The upper portion of the drum cavity is equipped with feed inlet at adjacent the high end, the upper portion of the drum cavity is equipped with secondary steam outlet;Auger cavity is equipped with auger, the auger is rotated by auger driver, the auger cavity is equipped with discharge outlet at adjacent the high end.

[0006] Preferably, the drum cavity is equipped with main shaft assembly, and the main shaft is arranged in the drum cavity through the main shaft assembly.

[0007] Preferably, the main shaft and the main shaft driver are equipped with main shaft coupling, and the main shaft driver drives the main shaft to rotate through the main shaft coupling.

[0008] Preferably, the auger cavity is equipped with auger assembly, and the auger is arranged in the auger cavity through the auger assembly.

[0009] Preferably, the auger and the auger driver are equipped with auger coupling, and the auger driver drives the auger to rotate through the auger coupling.

[0010] Preferably, the two end portions of the shell are equipped with sealing plate, and the drum cavity and the auger cavity are sealed through the sealing plate.

[0011] Preferably, the heating disc is equipped with rib plate inside for flow guide and support.

[0012] Preferably, the scraper is a four-blade scraper, and a polytetrafluoroethylene plate is attached to the surface of the scraper.

[0013] Preferably, the housing is arranged on the support and is arranged in an inclined manner through the support.

[0014] Preferably, the roller cavity is in a cylindrical shape, and the auger cavity is in a U shape.

[0015] Compared with the prior art, the utility model discloses a plurality of heating discs are arranged to form a heating disc group, thereby increasing the heat exchange area of the drying operation, and the efficiency and effect of the drying operation are improved, and the scraper is used to clean the surface of the heating disc, so that the crystallization and scaling phenomenon can be reduced to ensure the cleaning of the surface of the heating disc, and the efficiency and effect of the drying operation are also ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is a side view structural schematic view of the utility model;

[0018] Figure 3 It is a structural schematic view of the heating disc in the utility model;

[0019] Figure 4 It is a structural schematic view of the scraper in the utility model;

[0020] The reference numerals in the drawings are as follows: 1, housing, 2, scraper, 3, sealing plate, 4, main shaft assembly, 5, main shaft, 6, auger assembly, 7, auger shaft coupling, 8, auger driver, 9, heating disc, 10, auger, 11, support, 12, main shaft coupling, 13, main shaft driver, 1.1, feed inlet, 1.2, secondary steam outlet, 1.3, condensate outlet, 1.4, hot steam inlet, 1.5, discharge port. DETAILED DESCRIPTION

[0021] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0022] Embodiment 1:

[0023] Reference Figures 1 to 4As shown, a kind of feed liquid dryer, including shell 1, its special improvement is that: the shell 1 is arranged obliquely, the high end and low end of the two ends of the shell 1 respectively, the upper portion of the shell 1 is drum cavity, lower portion is auger cavity, the drum cavity and the auger cavity are communicated at the high end and the low end of the shell 1 adjacent;The outer side of the lower portion of the drum cavity is equipped with jacket layer, and the inner side is equipped with the heating disc group consisting of multiple heating discs 9, the heating disc 9 is hollow semicircular disc, the bottom of the heating disc 9 is communicated with the jacket layer, the upper portion of the jacket layer is equipped with hot steam inlet 1.4, and the lower portion is equipped with condensate outlet 1.3 at the low end adjacent;Drum cavity is equipped with main shaft 5, the main shaft 5 is rotated by main shaft driver 13, and multiple scrapers 2 are provided on the main shaft 5, each scraper 2 is sequentially arranged between each adjacent heating disc 9;The upper portion of the drum cavity is equipped with feed inlet 1.1 at the high end adjacent, and the upper portion of the drum cavity is equipped with secondary steam outlet 1.2;The auger cavity is equipped with auger 10, the auger 10 is rotated by auger driver 8, and the auger cavity is equipped with discharge port 1.5 at the high end adjacent.

[0024] In the embodiment, the drum cavity of the shell 1 is the main space of drying operation, and the auger cavity is used to install the auger to realize the self-circulation of the feed liquid in the shell 1 and the discharge of the feed liquid after drying. The drum cavity and the auger cavity are communicated at the high end of the shell 1, so that the self-circulation of the feed liquid can be realized to realize secondary and tertiary drying operations. The drum cavity and the auger cavity are communicated at the low end of the shell 1, so that the feed liquid can be fully dried in the drum cavity, and the feed liquid can be discharged from the auger cavity or re-enter the drum cavity at the high end. In the embodiment, the heating disc 9 is hollow semicircular disc and is communicated with the jacket layer at the bottom. Hot steam enters the jacket layer and the heating disc through the hot steam inlet 1.4 to form a heating cavity to provide heat for the feed liquid drying. Then, the condensed hot steam is collected through the jacket layer and discharged through the condensate outlet 1.3. In the embodiment, the scraper 2 rotates under the drive of the main shaft 5 to drive the feed liquid to move from the high end to the low end and clean the surface of the heating disc 9 to reduce the occurrence of crystallization and scaling.

[0025] Further, multiple heating discs 9 are sequentially and equidistantly arranged in the drum cavity, and multiple scrapers 2 are sequentially and equidistantly arranged on the main shaft 5. The length of the scraper 2 matches the radius of the heating disc 9, so that the scraper 2 can effectively clean the entire heating surface of the heating disc 9.

[0026] Further, the main shaft driver 13 and the auger driver 8 are both variable frequency motors.

[0027] In use, the feed liquid to be dried enters the drum cavity through the feed inlet 1.1 adjacent to the high end, and the liquid level is usually 1 / 3 to 1 / 2 of the height of the drum cavity; hot steam enters the jacket layer and the heating disc 9 through the hot steam inlet 1.4 to provide heat for the drying of the feed liquid, and the condensed water after the condensation of the hot steam is discharged from the condensate outlet 1.3 after gathering in the jacket layer; the main shaft driver 13 drives the main shaft 5 to rotate, and the scraper 2 rotates circumferentially under the drive of the main shaft 5 to continuously bring the feed liquid to the surface of the heating disc 9, and the housing 1 is arranged obliquely to make the feed liquid flow from the high end to the low end under the action of gravity, and the scraper 2 can clean the dirt, crystals and other attachments left on the surface of the heating disc 9 due to the drying of the feed liquid to ensure the cleanliness of the surface of the heating disc 9; the auger driver 8 drives the auger 10 to rotate to transport the dried feed liquid from the low end to the high end, or discharge it from the discharge outlet 1.5, or re-enter the drum cavity for secondary drying. During the drying operation, the secondary steam generated by the drying of the feed liquid can be discharged from the secondary steam outlet 1.2.

[0028] The embodiment forms a heating disc group by arranging a plurality of heating discs 9, thereby increasing the heat exchange area of the drying operation, and improving the efficiency and effect of the drying operation. At the same time, the surface of the heating disc 9 is cleaned by the scraper 2, so that the occurrence of crystallization and scaling is reduced to ensure the cleanliness of the surface of the heating disc 9, and the efficiency and effect of the drying operation are also ensured. Compared with the prior art, under the same height-diameter condition, the utilization rate of the heat exchange area of the embodiment can reach 90%, the drying operation efficiency is higher, and the drying operation amount is larger. The embodiment adopts a mechanical scraping film mode, and the scraper 2 can clean the dirt, crystals and solid attachments on the surface of the heating disc 9 in time, thereby ensuring the cleanliness of the heating disc 9. The embodiment realizes the internal self-circulation of the feed liquid by using the obliquely arranged housing 1 and the auger 10, which can uniformly heat the feed liquid and fully heat the feed liquid, and further improves the drying efficiency and effect.

[0029] Embodiment 2:

[0030] On the basis of embodiment 1, referring to Figures 1 to 4As shown, the drum cavity is provided with a main shaft assembly 4, and the main shaft 5 is arranged in the drum cavity through the main shaft assembly 4; the main shaft 5 is provided with a main shaft coupling 12 between the main shaft 5 and the main shaft driver 13, and the main shaft driver 13 drives the main shaft 5 to rotate through the main shaft coupling 12; the auger cavity is provided with an auger assembly 6, and the auger 10 is arranged in the auger cavity through the auger assembly 6; the auger 10 is provided with an auger coupling 7 between the auger 10 and the auger driver 8, and the auger driver 8 drives the auger 10 to rotate through the auger coupling 7; the both ends of the shell 1 are provided with end plates 3, and the drum cavity and the auger cavity are sealed through the end plates 3.

[0031] In this embodiment, the end plate 3 is used to seal the drum cavity and the auger cavity, and the shaft hole, the main shaft assembly 4 and the auger assembly 6 are arranged on the end plate 3 to install the main shaft 5 and the auger 10.

[0032] Further, referring to Figure 3 As shown, the heating disc 9 is internally provided with a rib plate for flow guiding and supporting. Further, the thickness of the heating disc is 42 mm, and the radius is 1000 mm.

[0033] In this embodiment, the rib plate is arranged to support the heating disc 9 and guide the hot steam.

[0034] Further, referring to Figure 4 As shown, the scraper 2 is a four-blade propeller scraper, and the surface of the scraper 2 is attached with a polytetrafluoroethylene plate. Further, the number of the scraper 2 is 13.

[0035] In this embodiment, the polytetrafluoroethylene plate can reduce the wear of the scraper 2 and the heating plate 9. When the scraper 2 needs to be replaced, only the polytetrafluoroethylene plate needs to be replaced, thereby facilitating the maintenance of the drying machine.

[0036] Further, it also includes a support 11, and the shell 1 is arranged on the support 11 and is arranged in an inclined manner through the support 11; the drum cavity is in a cylindrical shape, and the auger cavity is in a U shape. Further, the diameter of the drum cavity is 1100 mm, and the length is 2000 mm. In this embodiment, the support 11 is arranged to realize the inclined arrangement of the shell 1.

[0037] It should be noted that the above detailed description is exemplary and is intended to provide further description of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as understood by those skilled in the art to which the present application belongs.

[0038] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments described herein. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0039] It should be noted that the terms "first", "second", and the like, herein do not necessarily have an ordinal meaning. Rather, these terms are used herein, inter alia, to distinguish a certain feature from another feature. It should be noted that the use of "adapted to" or "configured to" herein can mean "designed to," "made to," and / or "coded to" in one embodiment. In another embodiment, "adapted to" or "configured to" can mean "operated to" or "operated with." In another embodiment, "adapted to" or "configured to" can mean "controlled to." For example, those terms can mean "supplied with controls (or control data) to" in one embodiment.

[0040] Furthermore, the term "comprising" and "including" and the like as used herein are used synonymously with "including" and with "containing" and are intended to be affixes that do not exclude additional steps, processes, components, members, elements, etc.

[0041] For purposes of the US, the phrase "provided with" is used in the sense of "equipped with" as that term is used in 35 U.S.C. § 101. For purposes of the US, the term "consisting of is used in the sense of "comprising" as that term is used in 35 U.S.C. § 101.

[0042] In the detailed description herein, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments can be used, and other changes can be made, without departing from the spirit or scope of the subject matter presented herein.

[0043] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A feedstock solution drying machine comprising a housing (1), characterized in that: The shell (1) is arranged obliquely, two ends of the shell (1) are high end and low end respectively, the upper part of the shell (1) is a drum cavity, the lower part is an auger cavity, the drum cavity and the auger cavity are communicated at the vicinity of the high end and the low end; the outer side of the lower part of the drum cavity is provided with a jacket layer, and the inner side is provided with a heating disc group composed of a plurality of heating discs (9), the heating disc (9) is a hollow semicircular disc, the bottom of the heating disc (9) is communicated with the jacket layer, the upper part of the jacket layer is provided with a hot steam inlet (1.4), and the lower part is provided with a condensate outlet (1.3) at the vicinity of the low end; a main shaft (5) is arranged in the drum cavity, the main shaft (5) is driven to rotate by a main shaft driver (13), a plurality of scrapers (2) are arranged on the main shaft (5), and each scraper (2) is arranged between each adjacent heating disc (9) in sequence; a feeding port (1.1) is arranged at the upper part of the drum cavity at the vicinity of the high end, and a secondary steam outlet (1.2) is arranged at the upper part of the drum cavity; an auger (10) is arranged in the auger cavity, the auger (10) is driven to rotate by an auger driver (8), and a discharging port (1.5) is arranged at the vicinity of the high end of the auger cavity.

2. A feed liquid drier as claimed in claim 1, wherein: A main shaft assembly (4) is arranged on the drum cavity, and the main shaft (5) is arranged in the drum cavity through the main shaft assembly (4).

3. A feed liquid drier as claimed in claim 1, wherein: A main shaft coupling (12) is arranged between the main shaft (5) and the main shaft driver (13), and the main shaft driver (13) drives the main shaft (5) to rotate through the main shaft coupling (12).

4. A feed solution drier as claimed in claim 1, wherein: An auger assembly (6) is arranged on the auger cavity, and the auger (10) is arranged in the auger cavity through the auger assembly (6).

5. A feed solution drier as claimed in claim 1, wherein: An auger coupling (7) is arranged between the auger (10) and the auger driver (8), and the auger driver (8) drives the auger (10) to rotate through the auger coupling (7).

6. A feed solution drier as claimed in claim 1, wherein: End plates (3) are arranged at the two ends of the shell (1), and the drum cavity and the auger cavity are sealed through the end plates (3).

7. A feed solution drier as claimed in claim 1, wherein: Rib plates are arranged inside the heating disc (9) for flow guiding and supporting.

8. A feed solution drier as claimed in claim 1, wherein: The scraper (2) is a four-blade propeller scraper, and a polytetrafluoroethylene plate is attached to the surface of the scraper (2).

9. A feed solution drier as claimed in claim 1, wherein: A support (11) is further included, and the shell (1) is arranged on the support (11) and arranged obliquely through the support (11).

10. A feed solution drier as claimed in claim 1, wherein: The drum cavity is in a cylindrical shape, and the auger cavity is in a U shape.

Citation Information

Patent Citations

  • Efficient and energy-saving mother liquor drying evaporator

    CN218485167U

  • Drum-type mother liquor drying device

    CN222150907U

Cited By

  • Swing type scraper evaporator

    CN121588487A