Novel mushroom filter
By integrating multi-stage composite filter elements with air and water filtration channels and an intelligent control system, the problems of low filtration efficiency and high maintenance costs of traditional filtration devices are solved, achieving efficient purification and safety of the mushroom growth environment, and ensuring the stability and safety of the production process.
Patent Information
- Application Number
- CN202423266066.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In the current mushroom cultivation process, traditional filtration devices have low filtration efficiency, high maintenance costs, and limited functions, making it difficult to meet the comprehensive purification needs of air and water, affecting the growth quality of mushrooms and increasing the risk of disease transmission.
A filter integrating air and water filtration channels was designed, employing a multi-stage composite filter element and an intelligent control system. The filter includes a primary filter element, a high-efficiency filter element, an adsorption filter element, and a disinfection filter element. It combines ultraviolet disinfection and ozone disinfection to achieve dual purification of air and water. The threaded connection and rubber gasket seal improve the ease of maintenance.
It achieves efficient dual purification of air and water, reduces the risk of disease transmission, improves the cleanliness and quality of the mushroom growth environment, reduces maintenance costs, and ensures the continuity and safety of the production process.
Smart Images

Figure CN223810905U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agricultural and food processing equipment technical field, concretely is a new -type filter for mushroom. BACKGROUND
[0002] With the vigorous development of edible mushroom industry, the cultivation and processing process of mushrooms such as mushroom, shiitake mushroom etc. put forward more stringent requirements to the cleanliness of air quality and water quality. However, the traditional filter device widely used in the current market shows many limitations when facing these challenges, which are specifically shown in the following aspects:
[0003] Low filtration efficiency:
[0004] Traditional filter mostly relies on single or multi-layer filter screen structure to realize the filtering function. This design is not satisfactory in removing small particulate matter (such as spores, dust, etc.) and harmful gases (such as ammonia, hydrogen sulfide, etc.), which is difficult to meet the high cleanliness environment standard required for mushroom growth. This not only affects the growth quality of mushroom, but also may increase the risk of disease transmission.
[0005] High maintenance cost:
[0006] Traditional filter material is easy to block, which needs to be cleaned or replaced frequently, which undoubtedly increases the workload and cost burden of daily maintenance. Especially in humid environment, filter material is more likely to become a breeding ground for bacteria and mold, further weakening the filtering effect, and even may cause secondary pollution to the growth environment of mushroom.
[0007] Single function limitation:
[0008] Existing filter equipment often only carries out single filtering treatment for air or water, lacking comprehensive processing capacity. In mushroom cultivation room, this limitation is particularly prominent. Because both the purification of air to effectively prevent the spread of disease and the purity of irrigation water to maintain the growth environment of mycelium are required, and traditional equipment is difficult to meet the needs of both. SUMMARY
[0009] (I) Technical problem solved
[0010] In view of the deficiencies of the prior art, the utility model provides a new filter for mushroom.
[0011] (II) Technical scheme
[0012] In order to achieve the above object, the utility model provides the following technical scheme: a novel filter for mushroom, including filter box body, air filter channel and water filter channel are established in the filter box body, air filter channel and water filter channel all are equipped with filter core, the filter core is equipped with a plurality of core body, the core body includes primary filter core, high -efficient filter core, adsorption filter core and disinfection filter core, the core body is cylindrical structure, the rear end of core body is equipped with thread ring, the front side of core body is equipped with thread groove, and the thread ring and thread groove between adjacent core body are adapted, the primary filter core is equipped with coarse fiber filter screen, the high -efficient filter core content is equipped with HEPA filter paper, the adsorption filter core is built -in net rack, and the adsorption filter core is built -in activated carbon, and is located in the inboard of net rack, a plurality of ultraviolet disinfection lamp is equipped with around the inner wall of disinfection filter core.
[0013] Preferably, the outer wall of the core body is wrapped with a rubber pad, the core body is inserted into the air filter channel and the water filter channel, and is interference fit with the inner wall of the air filter channel and the water filter channel.
[0014] Further preferably, the front wall of the filter box body is provided with an electrical connection port, the disinfection filter core is provided with a circuit and a capacitor, the circuit is electrically connected with the capacitor and the ultraviolet disinfection lamp, the outer wall of the disinfection filter core is provided with a charging port, the charging port is adapted to the electrical connection port, and the capacitor is electrically connected with the charging port.
[0015] Further preferably, the controller is provided with a power distribution port and a power transmission wire, and the power transmission wire is adapted to the charging port.
[0016] Preferably, the controller is further provided with an alarm, and the alarm is an audible and visual alarm device.
[0017] Further preferably, the filter box body is provided with an ozone generating chamber, the ozone generating chamber includes an upper chamber and a lower chamber, the upper chamber is communicated with the air filter channel, the lower chamber is communicated with the water filter channel, a micro ozone generator is installed on the outer wall of the filter box body, and the micro ozone generator is provided with two, and the gas inlets of the two micro ozone generators are respectively communicated with the upper chamber and the lower chamber.
[0018] Further preferably, the filter box body is provided with a controller, a gas detector is installed in the air filter channel, and a water quality detector is installed in the water filter channel, and the gas detector and the water quality detector are electrically connected with the controller.
[0019] (Three) beneficial effects
[0020] Compared with the prior art, the utility model provides a novel filter for mushroom, which has the following
[0021] Beneficial effects:
[0022] High-efficiency dual filtration, ensuring environmental cleanliness
[0023] Dual purification of air and water:
[0024] The utility model discloses an integrated air filtration channel and water filtration channel, realizing the dual filtration of air and water in the mushroom growing environment. This design not only improves resource utilization, but also ensures the overall cleanliness of the mushroom growing environment, reducing the risk of disease transmission.
[0025] Multi-stage composite filter core, improving filtration effect:
[0026] The filter core is composed of multiple cores, each core undertakes different filtration tasks: the primary filter removes larger particulate matter and impurities; the high-efficiency filter uses HEPA filter paper to further filter fine particulate matter; the adsorption filter core has activated carbon inside to adsorb harmful gases and odors; the disinfection filter core has a UV disinfection lamp around the inner wall, killing bacteria, viruses and other microorganisms. These filter cores work together to significantly improve filtration effect and air quality.
[0027] Optimized structural design for easy maintenance and use
[0028] Cylindrical structure with threaded connection:
[0029] The core is designed in a cylindrical structure, with a threaded ring at the rear end and a threaded groove on the front side, and adjacent cores are connected through the threaded ring and threaded groove. This design not only facilitates assembly and disassembly, but also ensures sealing, avoiding bypass flow of unfiltered medium, ensuring continuity and stability of the filtration process.
[0030] Rubber pad sealing, interference fit:
[0031] Each core is wrapped with a rubber pad, which forms an interference fit with the inner wall when inserted into the channel, effectively preventing leakage while facilitating core disassembly, improving filtration efficiency. This design allows users to easily replace or clean the filter core during routine maintenance, reducing maintenance costs and difficulty.
[0032] Intelligent control system, realizing automatic management
[0033] Real-time monitoring and dynamic adjustment:
[0034] The controller is installed on the filter box, and the upper chamber and the lower chamber are respectively equipped with gas detectors and water quality detectors, which monitor environmental changes in real time and feed back data to the main control chip. The main control chip dynamically adjusts parameters such as wind speed and water volume according to this information to optimize filtration effect; at the same time, it supports remote monitoring and management, making it convenient for users to monitor equipment status anytime and anywhere.
[0035] Alarm system, ensuring safe operation:
[0036] When an abnormal situation is detected (such as filter clogging, power failure, etc.), the controller immediately activates the audible and visual alarm device to remind the user to handle it in time. This function not only improves the safety of the equipment, but also reduces the downtime caused by failure, ensuring the continuity of the production process.
[0037] Strengthen the disinfection mechanism and provide a sterile environment
[0038] Ultraviolet disinfection works with ozone generator:
[0039] The inner wall of the disinfection filter is surrounded by ultraviolet disinfection lamps, which use UV-C light to destroy the DNA structure of microorganisms for sterilization and disinfection. In addition, the filter box is equipped with a double-layer ozone generation chamber, which contains two layers of space, respectively connected with the air filtration channel and the water filtration channel. Two miniature ozone generators deliver ozone to their respective channels through pipelines, strengthening the disinfection effect, especially for microorganisms that are resistant to ultraviolet light.
[0040] Comprehensive disinfection to ensure a sterile environment:
[0041] The combination of ultraviolet disinfection and ozone disinfection provides a wider spectrum of sterilization, effectively killing a variety of pathogens and ensuring the absolute sterility of the mushroom growing environment, greatly improving the quality and yield of mushrooms.
[0042] Power supply and charging mechanism to ensure continuous operation
[0043] Power connection and charging port adaptation:
[0044] The front wall of the filter box is equipped with a power connection, and the outer wall of the disinfection filter is equipped with a charging port. The two are adaptively connected, the power connection is convenient for passing through the wire to make the charging port access the circuit, ensuring the normal work of the ultraviolet disinfection lamp and other electronic components. Capacitive storage of electrical energy ensures continuous operation for a short period of time in case of power failure, improving the reliability and adaptability of the equipment.
[0045] Power distribution port and power transmission wire:
[0046] The controller is equipped with a power distribution port and a power transmission wire, which is adapted to the charging port. The power distribution port can be externally connected to the mains power, and the power transmission wire is used to provide power support for the disinfection filter. The controller acts as a switch medium to ensure stable power supply to each component, enhancing the overall performance of the system. BRIEF DESCRIPTION OF DRAWINGS
[0047] Figure 1 It is a front view structure schematic diagram of the utility model;
[0048] Figure 2 It is a side view structure schematic diagram of the utility model;
[0049] Figure 3 It is a core structure schematic diagram of the utility model;
[0050] Figure 4 The utility model discloses an adsorption filter core structure schematic view;
[0051] In the drawing: 1, filter box body;2, primary filter core;3, high -efficient filter core;4, adsorption filter core;5, disinfection filter core;6, coarse fiber filter screen;7, HEPA filter paper;8, net frame;9, activated carbon;10, ultraviolet disinfection lamp;11, screw ring;12, charging port;13, air filtration channel;14, water filtration channel;15, upper layer room;16, lower layer room;17, controller;18, ozone generator;19, electricity inlet;20, alarm;21, power distribution port;22, gas detector;23, water quality detector;25, power transmission conductor. DETAILED DESCRIPTION
[0052] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the utility model.
[0053] Please refer to Figures 1-4 The utility model discloses a novel filter for mushroom, including filter box body 1, be equipped with air filtration channel 13 and water filtration channel 14 in filter box body 1, be equipped with filter core in air filtration channel 13 and water filtration channel 14, the filter core is equipped with a plurality of core body, the core body includes primary filter core 2, high -efficient filter core 3, adsorption filter core 4 and disinfection filter core 5, the core body is the cylinder structure, the rear end of core body is equipped with screw ring 11, the front side of core body is equipped with screw groove, and the screw ring 11 and screw groove of adjacent core body are adapted, and primary filter core 2 is equipped with coarse fiber filter screen 6, the content of high -efficient filter core 3 is equipped with HEPA filter paper 7, the adsorption filter core 4 is built -in net frame 8, and the adsorption filter core 4 is built -in activated carbon 9, and is located the inboard of net frame 8, and the inner wall of disinfection filter core 5 is surrounded and is equipped with a plurality of ultraviolet disinfection lamp 10.
[0054] The novel filter for mushroom realizes the double filtration of air and water in the mushroom growth environment by integrating air filtration channel 13 and water filtration channel 14. The filter core is composed of multiple core bodies, including primary filter core 2, high -efficient filter core 3, adsorption filter core 4 and disinfection filter core 5. Each core body undertakes different filtering tasks to ensure the filtering effect together.
[0055] Primary filter core 2: remove larger particulate matter and impurities through coarse fiber filter screen 6.
[0056] High-efficiency filter core 3: uses HEPA filter paper 7 to further filter fine particulate matter, improving air or water cleanliness.
[0057] Adsorption filter core 4: built-in net rack 8 and activated carbon 9, net rack 8 restricts activated carbon 9 within adsorption filter core 4, activated carbon 9 adsorbs harmful gases and odors, improving air quality and water quality.
[0058] Disinfection filter core 5: inner wall surrounds ultraviolet disinfection lamp 10, killing bacteria, viruses and other microorganisms to ensure a sterile environment.
[0059] Core design as a cylindrical structure, rear end with threaded ring 11, front side with threaded groove, facilitating the use of multiple cores in series to enhance filtration effect.
[0060] Preferred technical solution working principle
[0061] Filter core structure design
[0062] Cylindrical structure and threaded connection: the core adopts a cylindrical structure, with a threaded ring 11 at the rear end and a threaded groove at the front end. The adjacent cores are connected through the threaded ring 11 and the threaded groove. This design not only facilitates assembly and disassembly, but also ensures sealing to prevent unfiltered medium from bypassing.
[0063] Rubber pad sealing
[0064] Interference fit: the core is wrapped with a rubber pad, which forms an interference fit with the inner wall when inserted into the channel. This not only facilitates the disassembly of the core, but also effectively prevents leakage and improves filtration efficiency.
[0065] Power supply and charging mechanism
[0066] Power connection port 19 and charging port 12: the front wall of the filter box 1 is provided with a power connection port 19, and the outer wall of the disinfection filter core 5 is provided with a charging port 12. The two are connected, the power connection port 19 is convenient for passing through the wire to make the charging port 12 connected to the circuit, ensuring the normal work of the ultraviolet disinfection lamp 10 and other electronic components. Capacitors store electrical energy to ensure continuous operation for a short time in case of power failure.
[0067] Ozone generator 18 and its application
[0068] Double-layer ozone generation chamber: the filter box 1 is provided with an ozone generation chamber, which is divided into upper chamber 15 and lower chamber 16, respectively communicating with air filtration channel 13 and water filtration channel 14. Two miniature ozone generators 18 deliver ozone to their respective channels through pipelines, strengthening the disinfection effect, especially for those microorganisms resistant to ultraviolet rays.
[0069] Intelligent monitoring and adjustment
[0070] The filter box 1 is equipped with a controller 17, and the upper chamber 15 and the lower chamber 16 are respectively equipped with a gas detector 22 and a water quality detector 23. The detectors monitor in real time, and the data is transmitted to the controller 17 to achieve intelligent control.
[0071] The power distribution port 21 and the power transmission wire 24
[0072] The controller 17 is equipped with a power distribution port 21 and a power transmission wire 24, the power transmission wire 24 is matched with the charging port 12, the power distribution port 21 can be externally connected to the mains, the power transmission wire 24 is used to provide power support for the disinfection filter element 5, and the controller 17 serves as a switching medium.
[0073] Alarm system: when an abnormal situation (such as filter element blockage, power failure, etc.) is detected, the controller 17 immediately starts the sound and light alarm device to remind the user to handle it in time.
[0074] Specific working process
[0075] Air / water pretreatment:
[0076] Before the air or water enters the filter, it first passes through a pretreatment unit (such as a cyclone separator or a pre-filter layer) to preliminarily remove large-particle impurities and reduce the burden on the subsequent filter elements.
[0077] Multi-stage filtration process:
[0078] Primary filter element 2: coarse fiber filter screen 6 is used to intercept larger-sized particulate matter such as dust and hair.
[0079] High-efficiency filter element 3: HEPA filter paper 7 is built-in to capture fine particulate matter above 0.3 microns such as spores and pollen, ensuring that the air quality reaches the sterile level. The high-efficiency filter element 3 is used for air filtration, and it can be removed during water filtration to ensure the flow rate of water filtration.
[0080] Adsorption filter element 4: It is a net-like structure with activated carbon 9 built-in, which is specifically used to adsorb harmful substances (such as ammonia and hydrogen sulfide) and odor substances in the air and water flow.
[0081] Disinfection filter element 5: The inner wall is surrounded by a UV disinfection lamp 10, which uses UV-C light to destroy the DNA structure of microorganisms for sterilization and disinfection. At the same time, ozone generated by the ozone generation chamber is introduced into the air filtration channel 13 and the water filtration channel 14 through the pipeline to further enhance the disinfection effect.
[0082] The filter elements are wrapped with rubber pads and are inserted into the channels with interference fit with the inner wall to prevent leakage and reduce external pollution. The filter elements are connected through threaded rings 11 and threaded grooves, which are convenient for disassembly, cleaning or replacement.
[0083] Ozone disinfection assistance:
[0084] The filter box 1 is provided with an ozone generating chamber, containing upper and lower space, respectively communicated with air filter channel 13 and water filter channel 14. The ozone generated by the micro ozone generator 18 is introduced into the corresponding channel through the pipeline, which strengthens the disinfection effect, and is particularly suitable for microorganisms with certain resistance to ultraviolet rays.
[0085] The filtered water and air are discharged through the outlet of the filter box 1, and the outlet of the filter box 1 is communicated with the upper chamber 15 and the lower chamber 16.
[0086] Intelligent control system:
[0087] The controller 17 is installed on the filter box 1, and the upper chamber 15 and the lower chamber 16 are respectively provided with a gas detector 22 and a water quality detector 23, which can monitor the environmental changes in real time and automatically adjust the working parameters according to the needs, so as to optimize the filtering effect.
[0088] The controller 17 is also provided with a power distribution port 21 and a power transmission wire 24, which facilitates the control of the switch of the disinfection filter element 5 and the ozone generator 18; the alarm 20 adopts an audible and visual alarm device, which timely reminds the user when detecting abnormal conditions.
[0089] The circuit and the capacitor in the utility model can adopt conventional power distribution circuit and storage capacitor.
[0090] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A novel filter for mushrooms, characterized by, The utility model provides a filter box (1) is equipped with air filter channel (13) and water filter channel (14) in it, and is equipped with filter core in air filter channel (13) and water filter channel (14), and the filter core is equipped with a plurality of core body, and the core body includes primary filter core (2), high -efficient filter core (3), adsorption filter core (4) and disinfection filter core (5), and the core body is the cylinder structure, and the rear end of core body is equipped with threaded ring (11), and the front side of core body is equipped with threaded groove, and the threaded ring (11) between adjacent core body and threaded groove is adapted, and primary filter core (2) is equipped with coarse fiber filter screen (6) in, and HEPA filter paper (7) is contained in high -efficient filter core (3), and the adsorption filter core (4) is built -in net frame (8), and the adsorption filter core (4) is built -in activated carbon (9) and is located in the inboard of net frame (8), and a plurality of ultraviolet disinfection lamp (10) is equipped with around the inner wall of disinfection filter core (5).
2. A new type of filter for mushrooms according to claim 1, characterized in that, The outer wall of the core body is wrapped with a rubber pad. The core body is inserted into the air filter channel (13) and the water filter channel (14) and is in interference fit with the inner wall of the air filter channel (13) and the water filter channel (14).
3. A new type of filter for mushrooms according to claim 2, characterized in that, The front wall of the filter box (1) is provided with an electrical connection port (19). The disinfection filter core (5) is provided with a circuit and a capacitor. The circuit is electrically connected with the capacitor and the ultraviolet disinfection lamp (10). The outer wall of the disinfection filter core (5) is provided with a charging port (12). The charging port (12) is adapted to the electrical connection port (19). The capacitor is electrically connected with the charging port (12).
4. The filter for mushrooms according to claim 3, characterized in that, The controller (17) is also provided with a power distribution port (21) and a power transmission wire (24). The power transmission wire (24) is adapted to the charging port (12).
5. A new type of filter for mushrooms according to claim 4, characterized in that, The controller (17) is also provided with an alarm (20). The alarm (20) is an audible and visual alarm device.
6. A new type of filter for mushrooms according to claim 5, characterized in that, The filter box (1) is provided with an ozone generation chamber. The ozone generation chamber includes an upper chamber (15) and a lower chamber (16). The upper chamber (15) is in communication with the air filter channel (13). The lower chamber (16) is in communication with the water filter channel (14). The outer wall of the filter box (1) is provided with two micro ozone generators (18). The gas inlets of the two micro ozone generators (18) are respectively in communication with the upper chamber (15) and the lower chamber (16).
7. A new type of filter for mushrooms according to claim 6, characterized in that, The filter box (1) is provided with a controller (17). The air filter channel (13) is provided with a gas detector (22). The water filter channel (14) is provided with a water quality detector (23). The gas detector (22) and the water quality detector (23) are electrically connected with the controller (17).