Raw material melting reaction kettle for alginic acid compound fertilizer
By using a stirring shaft and scraper design with non-uniform rotation speed, combined with continuous feeding of material by spiral blades inside the tank, the problems of scraper wear and low mixing efficiency are solved, thereby extending scraper life and improving mixing uniformity.
Patent Information
- Application Number
- CN202423239589.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing reactor scrapers suffer from severe wear and low mixing efficiency, making it difficult to achieve uniform mixing.
The first drive mechanism drives the stirring shaft and the hollow shaft to rotate at different speeds. Combined with the second drive mechanism, the material is continuously fed through the spiral blades in the material tank, which realizes high-speed stirring of the stirring blades and low-speed scraping of the scraper, reducing wear and improving the uniformity of mixing.
Extend the service life of the scraper, improve mixing efficiency and uniformity, and avoid local accumulation and uneven concentration.
Smart Images

Figure CN223811040U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of reaction kettle, concretely to a raw material melting reaction kettle of alginic acid compound fertilizer. BACKGROUND
[0002] The alginic acid compound fertilizer refers to the additive type or coated type compound fertilizer containing a certain amount of alginic acid, which is produced by adding the natural active synergist of alginic acid into the compound fertilizer production process, has the advantages of high utilization rate, safety and environmental protection, and can reduce ammonia volatilization loss, can provide comprehensive nutrient elements for plants, promote plant growth, and improve crop yield and quality.
[0003] The existing reaction kettle usually sets a scraper on the stirring shaft to scrape off the material attached to the inner wall of the reaction kettle and add it into the reaction, but the scraper is directly installed on the stirring shaft, has high rotating speed, and thus aggravates the wear degree and reduces the service life. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a raw material melting reaction kettle of alginic acid compound fertilizer, which effectively solves the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0006] A raw material melting reaction kettle of alginic acid compound fertilizer, comprising a reaction kettle body, a hollow shaft penetrating through the inside of the reaction kettle body and being rotationally connected, a scraper being installed on the outer surface of the hollow shaft, a stirring shaft being rotationally installed in the inside of the hollow shaft, and stirring blades being installed on the outer surface of the stirring shaft. A U-shaped frame is installed on the top of the reaction kettle body, the top of the stirring shaft is rotationally connected with the lower surface of the U-shaped frame, a first driving mechanism is arranged on the surface of the U-shaped frame, and the first driving mechanism can drive the stirring shaft and the hollow shaft to rotate at the same time and at different speeds. Three material tanks are arranged on the top of the reaction kettle body, a discharge pipe is arranged at the bottom of each material tank and connected with the reaction kettle body, a rotating shaft is rotationally connected in the inside of each material tank, helical blades are arranged on the outer surface of the rotating shaft inside the discharge pipe, and a second driving mechanism capable of driving the three rotating shafts to rotate at the same time is arranged on the upper surface of the three material tanks.
[0007] Therefore, through the first driving mechanism driving the stirring shaft and the hollow shaft to rotate at different speeds at the same time, the stirring shaft drives the stirring blade to stir the raw materials at high speed, and the hollow shaft drives the scraper to scrape the inner wall of the reactor body at a slow speed, thereby reducing the wear degree of the scraper and improving the service life thereof.
[0008] Further, the first driving mechanism comprises a first motor installed on the upper surface of the U-shaped frame, the end of the output shaft of the first motor is connected with a first driving shaft, a first pulley set is transmissionally arranged between the outer surface of the first driving shaft and the stirring shaft, a pinion is installed on the outer surface of the first driving shaft, and a large gear is installed on the outer surface of the hollow shaft and is in meshing connection with the pinion.
[0009] Further, the second driving mechanism comprises a support installed on the top of one of the tanks, a second motor is installed on the outer surface of the support, the end of the output shaft of the second motor is connected with a rotating shaft, and a second pulley set is transmissionally arranged between the outer surfaces of the three rotating shafts.
[0010] Further, the top of the tank is provided with a feeding pipe, and the top of the feeding pipe is provided with a sealing cover.
[0011] Further, the outer surface of the hollow shaft is provided with a receiving hopper through a connecting rod, and the outer surface of the stirring shaft is provided with a throwing disc, and the throwing disc is arranged below the receiving hopper.
[0012] Further, the outer surface of the stirring shaft close to the bottom thereof is provided with a movable sleeve, the outer surface of the movable sleeve is connected with a connecting plate, and the end of the connecting plate is connected with the scraper.
[0013] Compared with the prior art, the utility model has the beneficial effects as follows.
[0014] 1. The utility model discloses a first driving mechanism driving stirring shaft and hollow shaft rotate at different speeds at the same time, so that the stirring shaft drives the stirring blade to stir the raw materials at high speed, and the hollow shaft drives the scraper to scrape the inner wall of the reactor body at a slow speed, thereby reducing the wear degree of the scraper and improving the service life thereof.
[0015] 2. The utility model discloses a material is loaded into the material tank, under the drive of second drive mechanism, can continuously feed in the reaction kettle kettle body while stirring, make the newly added material can be quickly rolled into the stirring flow field, with the existing raw material carries out the full mixing, help to avoid the raw material in the reaction kettle kettle body forms the local accumulation or concentration uneven situation to improve the uniformity of mixing. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole structure perspective schematic drawing of the utility model;
[0017] Figure 2 It is the cross section structure schematic drawing of the reaction kettle kettle body in the utility model;
[0018] Figure 3 It is the structure schematic drawing of first drive mechanism in the utility model;
[0019] Figure 4 It is the cross section structure schematic drawing of material tank in the utility model;
[0020] Figure 5 It is the area structure schematic drawing of material receiving hopper in the utility model.
[0021] In the drawing: 100, reaction kettle kettle body;101, hollow shaft;102, scraper;103, stirring shaft;104, stirring vane;105, U-shaped frame;106, material tank;107, downcomer;108, spiral blade;109, rotating shaft;200, first drive mechanism;201, first motor;202, first drive shaft;203, first belt pulley group;204, pinion;205, gear wheel;300, second drive mechanism;301, support;302, second motor;303, second belt pulley group;400, feeding pipe;401, sealing cover;500, connecting rod;501, material receiving hopper;502, material throwing disc;600, movable sleeve;601, link plate. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the range of protection of the utility model.
[0023] In the description of the embodiments of the utility model, it needs to explain, unless another explicit provision and limitation, the term, "connect", "install" should do the broad sense understanding, for example, "connect" can be detachably connected, also can be not detachably connected, can be direct connection, also can be indirectly connected through the intermediate medium. In addition, "communication" can be direct communication, also can be indirectly communicated through the intermediate medium. Among them, "fix" refers to the relative position relationship of each other connection and after connection. The orientation language mentioned in the embodiments of the utility model, for example, "in", "out", "top", "bottom" and so on, only is the direction of reference drawing, therefore, the orientation language used is for better, more clearly illustrate and understand the embodiments of the utility model, and is not indicated or implied that the device or element indicated must have a particular orientation, construct and operate with a particular orientation, therefore, cannot be understood as the limitation of the embodiments of the utility model.
[0024] In the embodiments of the utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implying the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more features.
[0025] Please refer to Figures 1-5 The utility model provides a kind of raw material melting reactor of alginic acid compound fertilizer, including reactor body 100, hollow shaft 101 is rotatably connected in the inside of reactor body 100 and is penetrated, the outer surface of hollow shaft 101 is installed with scraper 102, stirring shaft 103 is rotatably installed in the inside of hollow shaft 101, and the outer surface of stirring shaft 103 is installed with stirring blade 104. The top of reactor body 100 is installed with U-shaped frame 105, and the top of stirring shaft 103 is rotatably connected with the lower surface of U-shaped frame 105, the surface of U-shaped frame 105 is provided with first drive mechanism 200, and first drive mechanism 200 can drive stirring shaft 103 and hollow shaft 101 rotate simultaneously and at different speeds. The top of reactor body 100 is provided with three material tanks 106, and the bottom of material tank 106 is provided with discharge pipe 107, and discharge pipe 107 is connected with reactor body 100, and the inside of material tank 106 is rotatably connected with shaft 109, and the outer surface of shaft 109 is provided with helical blade 108 inside discharge pipe 107, and the upper surface of three material tanks 106 is provided with second drive mechanism 300 that can simultaneously drive three shafts 109 to rotate.
[0026] In use, first, the raw materials are loaded into the reactor body 100 according to the proportion, and then the three rotating shafts 109 are simultaneously rotated by the second driving mechanism 300. When the rotating shafts 109 rotate, the raw materials in the canister 106 are transported into the reactor body 100 by the spiral blades 108. Then, the stirring shaft 103 and the hollow shaft 101 are simultaneously and non-uniformly rotated by the first driving mechanism 200. The stirring shaft 103 rotates at a high speed and enables the newly added materials to be rapidly involved in the stirring flow field and fully mixed with the existing raw materials, thereby improving the mixing efficiency of the raw materials. The scraper 102 rotates at a low speed and scrapes the raw materials attached to the inner wall of the reactor body 100 and adds them into the mixing reaction. Since the rotating speed of the scraper 102 is low, the wear degree of the scraper 102 is reduced and the service life is improved.
[0027] Specifically, the first driving mechanism 200 includes a first motor 201 installed on the upper surface of the U-shaped frame 105. The end of the output shaft of the first motor 201 is connected with a first driving shaft 202. The first driving shaft 202 and the outer surface of the stirring shaft 103 are drivingly provided with a first belt pulley set 203. The outer surface of the first driving shaft 202 is installed with a pinion 204. The outer surface of the hollow shaft 101 is installed with a large gear 205, and the large gear 205 is meshingly connected with the pinion 204. When the first motor 201 is started, it drives the first driving shaft 202 to rotate. Through the driving action of the first belt pulley set 203, the stirring shaft 103 can be driven to rotate at a high speed. The first driving shaft 202 simultaneously drives the pinion 204 to rotate. Since the pinion 204 and the large gear 205 are meshingly connected with each other, the hollow shaft 101 can be driven to rotate at a low speed.
[0028] Specifically, the second driving mechanism 300 includes a bracket 301 installed on the top of one of the canisters 106. The outer surface of the bracket 301 is installed with a second motor 302. The end of the output shaft of the second motor 302 is connected with a rotating shaft 109. The outer surfaces of the three rotating shafts 109 are drivingly provided with a second belt pulley set 303. When the second motor 302 is started, the output shaft drives the rotating shaft 109 connected therewith to rotate. Due to the driving action of the second belt pulley set 303, the three rotating shafts 109 can be simultaneously rotated, and the materials can be simultaneously fed into the reactor body 100.
[0029] Specifically, the top of the canister 106 is provided with a feeding pipe 400. The top of the feeding pipe 400 is provided with a sealing cover 401. The raw materials can be added into the canister 106 through the feeding pipe 400, and then the sealing cover 401 is used to seal the feeding pipe 400.
[0030] Specifically, the outer surface of the hollow shaft 101 is provided with a receiving hopper 501 through a connecting rod 500, the outer surface of the stirring shaft 103 is provided with a throwing disc 502, and the throwing disc 502 is arranged below the receiving hopper 501. When the raw materials are discharged from the bottoms of the three discharge pipes 107 into the reactor kettle body 100, the raw materials will fall into the receiving hopper 501 at the same time, the receiving hopper 501 collects the raw materials together and falls from the gap between the receiving hopper 501 and the hollow shaft 101, and falls on the high-speed rotating throwing disc 502. The centrifugal force generated by the throwing disc 502 can uniformly throw the raw materials collected together to the outside, so that the preliminary mixing of the raw materials can be completed between the stirring, and the overall mixing efficiency and uniformity are improved.
[0031] Specifically, the outer surface of the stirring shaft 103 near the bottom thereof is provided with a movable sleeve 600, the outer surface of the movable sleeve 600 is connected with a connecting plate 601, and the end of the connecting plate 601 is connected with the scraper 102. Through the arrangement of the movable sleeve 600 and the connecting plate 601, the bottom of the scraper 102 can be supported, so that the structural strength of the scraper 102 is improved.
[0032] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A raw material melting reactor for alginate compound fertilizer, comprising a reactor body (100), characterized in that: A hollow shaft (101) is rotatably connected through the interior of the reactor body (100). A scraper (102) is installed on the outer surface of the hollow shaft (101). A stirring shaft (103) is rotatably installed inside the hollow shaft (101). A stirring blade (104) is installed on the outer surface of the stirring shaft (103). The top of the reactor body (100) is equipped with a U-shaped frame (105), and the top of the stirring shaft (103) is rotatably connected to the lower surface of the U-shaped frame (105). The surface of the U-shaped frame (105) is provided with a first driving mechanism (200), which can drive the stirring shaft (103) and the hollow shaft (101) to rotate simultaneously and at different speeds. The reactor body (100) is provided with three material tanks (106) at the top. The bottom of each material tank (106) is provided with a discharge pipe (107), which is connected to the reactor body (100). A rotating shaft (109) is rotatably connected inside each material tank (106). The outer surface of the rotating shaft (109) located inside the discharge pipe (107) is provided with a spiral blade (108). The upper surfaces of the three material tanks (106) are provided with a second driving mechanism (300) that can simultaneously drive the three rotating shafts (109) to rotate.
2. The raw material melting reactor for an alginate compound fertilizer according to claim 1, characterized in that: The first drive mechanism (200) includes a first motor (201) mounted on the upper surface of the U-shaped frame (105). The end of the output shaft of the first motor (201) is connected to a first drive shaft (202). A first pulley group (203) is provided between the first drive shaft (202) and the outer surface of the stirring shaft (103). A small gear (204) is mounted on the outer surface of the first drive shaft (202). A large gear (205) is mounted on the outer surface of the hollow shaft (101), and the large gear (205) meshes with the small gear (204).
3. The raw material melting reactor for an alginate compound fertilizer according to claim 1, characterized in that: The second drive mechanism (300) includes a bracket (301) mounted on the top of one of the material tanks (106), a second motor (302) mounted on the outer surface of the bracket (301), the end of the output shaft of the second motor (302) being connected to the rotating shaft (109), and a second pulley group (303) being driven between the outer surfaces of the three rotating shafts (109).
4. The raw material melting reactor for an alginate compound fertilizer according to claim 1, characterized in that: The top of the material tank (106) is provided with a feeding pipe (400), and the top of the feeding pipe (400) is provided with a sealing cap (401).
5. The raw material melting reactor for an alginate compound fertilizer according to claim 1, characterized in that: The outer surface of the hollow shaft (101) is fitted with a receiving hopper (501) via a connecting rod (500), and the outer surface of the stirring shaft (103) is fitted with a throwing disc (502), which is located below the receiving hopper (501).
6. The raw material melting reactor for an alginate compound fertilizer according to claim 1, characterized in that: The stirring shaft (103) has a movable sleeve (600) on its outer surface near its bottom. A connecting plate (601) is connected to the outer surface of the movable sleeve (600), and the end of the connecting plate (601) is connected to the scraper (102).