Insulating foam gluing system for aluminum alloy battery tray
By designing an aluminum alloy battery tray insulation foam gluing system, and utilizing robots and turnover tables, the problems of uneven gluing quality and low efficiency were solved, achieving efficient and uniform gluing and health protection, and optimizing logistics flow.
Patent Information
- Application Number
- CN202520003144.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-02
AI Technical Summary
In existing technologies, the glue application quality of aluminum alloy battery trays is uneven, inefficient, and harmful to workers' health. The glue application process of robots requires manual handling and re-inspection, which affects production efficiency.
Design an aluminum alloy battery tray insulation foam gluing system that utilizes robots and turnover tables to automate gluing and re-inspection, reduce manual intervention, improve gluing efficiency and quality, standardize logistics flow paths, and protect worker health.
It achieves efficient and uniform glue coating quality, improves production efficiency, reduces glue usage, protects worker health, and optimizes logistics.
Smart Images

Figure CN223811220U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery tray production and manufacturing technical field, concretely is a kind of aluminium alloy battery tray insulation foam glueing system. BACKGROUND
[0002] Aluminium alloy battery tray for carrying power battery in new energy vehicle is important component in vehicle, needs to have good sealing air tightness and insulation, therefore, it is essential process to seal with insulation foam glue around tray in production and manufacturing.In general, glueing work is usually completed by manual operation with manual glue gun, but the above-mentioned manual glueing has the following shortcomings:1, glueing quality is uneven, in order to coat the joint gap of tray, prevent sealing rework due to insufficient glue, therefore, worker often operates with overage glueing;2, glueing efficiency is low, and it is time-consuming and laborious;3, worker is affected by irritating smell of glue during glueing process, and long-term close contact is not conducive to the health of worker.
[0003] In recent years, with the wide application of robot mechanical arm in industrial production, some factories replace original manual glueing operation with robot, solve the problems of glueing quality and efficiency, but there are still the following shortcomings in robot glueing: robot glueing process is fast, but manual operation is needed to carry and place battery tray on glueing rack for fixing, and after glueing, battery tray is manually carried and placed on inspection table, and manual reinspection is carried out on glueing gap, and manual repair is carried out on glueing detail.Carrying process is also time-consuming and laborious, and the flow route design of battery tray needs to prevent material and personnel from crossing interference, to avoid affecting production efficiency. SUMMARY
[0004] The utility model aims at providing a kind of aluminium alloy battery tray insulation foam glueing system, it is specially used to the insulation foam glue of aluminium alloy battery tray glueing, with the effect that glueing uniformity is high, quality is stable, glue is saved;And greatly improve the production efficiency of glueing process, guarantee the health of worker.
[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0006] A kind of aluminium alloy battery tray insulation foam glueing system, robot is arranged on one side of glueing table, and glue gun on the mechanical hand of robot is connected with dissolving glue machine by hose;Air cylinder is installed on the fixed base frame of glueing table, the bottom of lifting frame is connected to the end of piston rod of air cylinder, and battery tray is carried on the upper side of lifting frame;Transfer table is arranged in front and / or rear of glueing table, and the walking base frame of transfer table is connected with cantilever frame by stand, and battery tray is carried on the upper side of cantilever frame.
[0007] The cantilever frame of the turnover table is supported in the middle of the battery tray, and the lifting frame of the gluing table is supported on both sides of the battery tray. When the piston rod of the cylinder is lowered, the cantilever frame of the turnover table supports the battery tray to move to the area below the lifting frame, the piston rod of the cylinder is raised to support the battery tray, and the turnover table is withdrawn, so that the transition of the battery tray from the turnover table to the gluing table can be completed, and the gluing process of the robot on the gluing table can be completed. After gluing, reverse operation can be performed to complete the transition of the battery tray from the gluing table to the turnover table, and other work such as reinspection, leak repair and loading and unloading of the battery tray can be performed on the turnover table, without affecting the gluing work of the robot in the gluing table area, and the efficiency of the robot gluing is fully utilized.
[0008] The sol machine can be purchased, which comprises a glue tank, a heating device and a glue liquid pump and the like, a glue liquid pipe is connected to the glue tank and the glue gun, the glue gun is fixed on the robot manipulator, and the glue is coated on the battery tray joint through the action of the manipulator.
[0009] The bottom of the walking underframe walks on the track through the track wheel. The turnover table is manually pushed to walk along the track, and the walking track is controllable and will not interfere.
[0010] The fixed underframe is provided with a guide column, and the lifting frame is provided with a position-matched guide hole. The guide column and the guide hole can make the lifting frame move up and down stably without deviation.
[0011] The lifting frame is provided with a positioning pin above, and the position of the positioning pin matches the position of the processed hole on the battery tray. The positioning pin is inserted into the processed hole on the battery tray to realize positioning and placement.
[0012] Handles are arranged on both sides of the turnover table. The handles facilitate the operator to push the turnover table.
[0013] A group of gluing tables and turnover tables are arranged on both sides of the robot respectively. Since the gluing efficiency of the robot is extremely fast, the two gluing tables are used to rotate and turnover to meet the speed matching of the robot gluing.
[0014] Advantages of the utility model
[0015] 1. The utility model is special for the robot to coat the insulating foam on the aluminum alloy battery tray, can match the efficiency of the battery tray reinspection, leak repair and loading and unloading with the gluing efficiency, maximize the gluing efficiency of the robot, improve the equipment utilization and the gluing efficiency.
[0016] 2. The utility model can standardize the logistics circulation path of the battery tray in the workshop, make the logistics circulation smooth and interference-free, and personnel do not need to move around, further improve the work efficiency.
[0017] 3. The utility model can make the operator away from the gluing site, protect the physical health of the workshop operator to a certain extent. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole structure elevation schematic view; (not containing sol machine and battery tray)
[0019] Figure 2 It is a structure elevation schematic view of the glue applying platform; (not containing the battery tray)
[0020] Figure 3 It is a structure elevation schematic view of the glue applying platform; (containing the battery tray)
[0021] Figure 4 It is a structure elevation schematic view of the turnover platform; (not containing the battery tray)
[0022] Figure 5 It is a structure elevation schematic view of the turnover platform; (containing the battery tray)
[0023] The serial number and component name in the figure are: 1-glue applying platform; 11-fixed chassis; 12-lifting frame; 13-cylinder; 14-guide column; 15-positioning pin; 2-turnover platform; 21-traveling chassis; 22-stand column; 23-cantilever frame; 24-handle; 3-battery tray; 4-rail; 5-robot. DETAILED DESCRIPTION
[0024] Example 1
[0025] An aluminum alloy battery tray insulation foam glue applying system, a robot 5 is arranged on one side of a glue applying platform 1, a glue gun on a mechanical hand of the robot 5 is connected with a sol machine through a hose; a cylinder 13 is installed on an upper end of a fixed chassis 11 of the glue applying platform 1, a bottom of the lifting frame 12 is connected with an end part of a piston rod of the cylinder 13, and the battery tray 3 is carried above the lifting frame 12; a turnover platform 2 is arranged in front of and / or behind the glue applying platform 1, a cantilever frame 23 is connected with the turnover platform 2 through a stand column 22 on a traveling chassis 21, and the battery tray 3 is carried above the cantilever frame 23.
[0026] The traveling chassis 21 travels on the rail 4 through a rail wheel on the bottom.
[0027] The fixed chassis 11 is provided with a guide column 14, and a position matching guide hole is arranged on the lifting frame 12.
[0028] A positioning pin 15 is arranged above the lifting frame 12, and a position of the positioning pin 15 matches a position of a processing hole on the battery tray 3.
[0029] Handles 24 are arranged on both sides of the turnover platform 2.
[0030] A group of glue applying platforms 1 and turnover platforms 2 are arranged on both sides of the robot 5 respectively.
Claims
1. A system for applying adhesive to insulating foam in an aluminum alloy battery tray, characterized in that: A robot (5) is set up on one side of the glue application table (1). The glue application gun on the robotic arm of the robot (5) is connected to the sol-gel machine through a hose. A cylinder (13) is installed on the upper end of the fixed base frame (11) of the glue application table (1). The piston rod end of the cylinder (13) is connected to the bottom of the lifting frame (12). The battery tray (3) is carried on the upper part of the lifting frame (12). A turnover table (2) is set up in front of and / or behind the glue application table (1). A cantilever frame (23) is connected to the walking base frame (21) of the turnover table (2) through a column (22). The battery tray (3) is carried on the upper part of the cantilever frame (23).
2. The aluminum alloy battery tray insulating foam adhesive application system according to claim 1, characterized in that: The bottom of the walking frame (21) moves on the track (4) via track wheels.
3. The aluminum alloy battery tray insulating foam adhesive application system according to claim 1, characterized in that: The fixed base frame (11) is provided with guide columns (14), and the lifting frame (12) is provided with guide holes with matching positions.
4. The aluminum alloy battery tray insulating foam adhesive application system according to claim 1, characterized in that: A positioning pin (15) is provided above the lifting frame (12), and the position of the positioning pin (15) matches the position of the machining hole on the battery tray (3).
5. The aluminum alloy battery tray insulating foam adhesive application system according to claim 1, characterized in that: Handles (24) are provided on both sides of the turnover table (2).
6. The aluminum alloy battery tray insulating foam adhesive application system according to claim 1, characterized in that: A set of glue application table (1) and a turnover table (2) are arranged on both sides of the robot (5).