Screen cleaning device
By designing a screen cleaning device, the automated feeding, cleaning, and drying of the screen were achieved, solving the problem of low cleaning efficiency caused by screen clogging and improving production efficiency and cleanliness.
Patent Information
- Application Number
- CN202520256193.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In existing technologies, after prolonged use, the mesh of the screen is prone to clogging, making it difficult to clean glue or impurities. Manual cleaning is inefficient and cannot meet the needs of high-efficiency production.
Design a screen cleaning device, including a feeding mechanism, a cleaning mechanism, a drying mechanism, and a receiving mechanism. The device achieves automated feeding, cleaning, drying, and storage of the screen through a transfer mechanism. Ultrasonic cleaning and blowing components are used to remove glue and impurities, ensuring efficient cleaning of the screen.
It has achieved automated cleaning of the screen printing plate, improved production efficiency, reduced manual intervention, and ensured the cleanliness of the screen printing plate and production stability.
Smart Images

Figure CN223811335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of photovoltaic manufacturing, and more particularly to a screen cleaning device. BACKGROUND
[0002] In the process of processing photovoltaic modules, it is necessary to connect the solder strips and the cell pieces into a cell string. In order to ensure that the solder strips and the cell pieces are reliably connected, a glue applying device is usually used to apply glue on the solder strips after the cell string is formed, or the glue applying device is used to apply glue on the cell pieces before the cell string is formed. The glue applying device includes a screen and a scraper assembly. The screen has an array of screen holes arranged therein and is used to hold the glue. The scraper assembly can scrape the glue on the screen from the screen holes to the solder strips. After the glue is solidified, the solder strips and the cell pieces are reliably adhered. After the screen is used for a long time, the glue or other impurities on the screen can easily block the screen holes. In order to ensure normal glue application, the screen is usually cleaned regularly by manual operation. However, the efficiency of manual cleaning is low and cannot meet the needs of efficient production. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the above technical problems, the present application provides a screen cleaning device which adopts the following technical scheme:
[0004] The present application provides a screen cleaning device which includes a feeding mechanism, a cleaning mechanism, a drying mechanism, a collecting mechanism and a transferring mechanism, wherein:
[0005] The feeding mechanism is used to carry the screen to be cleaned.
[0006] The cleaning mechanism is arranged behind the feeding mechanism and is configured to clean the screen to be cleaned.
[0007] The drying mechanism is arranged behind the cleaning mechanism and is configured to dry the cleaned screen.
[0008] The collecting mechanism is arranged behind the drying mechanism and is configured to receive the dried screen.
[0009] The transferring mechanism is configured to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism and the collecting mechanism.
[0010] By arranging the feeding mechanism in the screen cleaning device, automatic feeding can be realized, manual intervention can be reduced, and production efficiency can be improved. When the screen is cleaned, the screen to be cleaned at the feeding mechanism can be transferred to the cleaning mechanism by the transferring mechanism to remove the glue or other impurities on the surface of the screen and in the screen holes. After cleaning, the cleaned screen can be transferred to the drying mechanism by the transferring mechanism to reduce the water residue on the surface of the screen. After drying, the dried screen can be transferred to the collecting mechanism by the transferring mechanism for storage. The entire process realizes automatic cleaning of the screen and greatly improves production efficiency.
[0011] Optionally, the feeding mechanism comprises a first frame and a first lifting driving assembly, the first frame is used for carrying the stacked screen to be cleaned, the bottom of the first frame is hollow, and the first lifting driving assembly is located below the first frame, and a driving end of the first lifting driving assembly is configured to protrude from the bottom of the first frame into the first frame and push the screen in the first frame to move upward.
[0012] The first frame can accommodate a plurality of stacked screens, which reduces the floor area and improves the space utilization rate in a stacked manner. The hollow design of the first frame facilitates the driving end of the first lifting driving assembly to enter the frame from the bottom and push the screen to move upward. The position of the lifting driving assembly is reasonably designed, so that the space can be fully utilized, and the entire device is more compact. The design of pushing the screen in the first frame to move upward by the first lifting driving assembly can reduce human intervention and improve the degree of automation.
[0013] Optionally, the first lifting driving assembly comprises a first fixed frame, a first driving member and a first bracket, wherein:
[0014] The first bracket comprises a first supporting plate and at least one first guide shaft, and the first supporting plate is vertically slidably mounted on the first fixed frame through the first guide shaft;
[0015] The bottom of the first frame is provided with a first hollow area through which the first supporting plate passes;
[0016] The first supporting plate is connected with the driving end of the first driving member, and the first driving member is configured to drive the first supporting plate to lift, so as to push the screen in the first frame to move upward.
[0017] The first supporting plate can ensure that the screen remains horizontal when being pushed, preventing the screen from tilting during movement. The first guide shaft can serve as a guide, and the first supporting plate can be vertically slidably mounted on the first fixed frame based on the guidance of the first guide shaft. The design of the first hollow area can ensure that the first supporting plate smoothly enters the frame and pushes the screen, avoiding interference between the supporting plate and the bottom of the frame. Through the driving of the first driving member, the screens can be fed one by one, which can improve the accuracy and reliability of feeding, reduce human intervention and improve production efficiency.
[0018] Optionally, a first sensor is arranged at a first specified height of the first frame;
[0019] The first sensor is configured to detect whether the top layer of the screen in the first frame reaches the first specified height, and the first lifting driving assembly is configured to stop pushing the screen after the top layer of the screen in the first frame reaches the first specified height;
[0020] Alternatively, the first specified height is the maximum superimposed height of the screens in the first magazine.
[0021] The use of the first sensor can realize automatic monitoring of the screen feeding process, ensure that the top layer of screens in the first magazine is in the correct position, or ensure that the top layer of screens in the first magazine does not exceed the maximum superimposed height.
[0022] Optionally, the feeding mechanism further comprises a first guide rail, the first guide rail being arranged horizontally, and the first magazine being slidingly installed on the first guide rail.
[0023] A handle is arranged on the first magazine for pulling the first magazine to slide along the first guide rail; and / or a second driving member is arranged on the feeding mechanism for driving the first magazine to slide along the first guide rail.
[0024] The horizontally arranged first guide rail can ensure the stability of the first magazine during the horizontal movement and reduce the shaking. By slidingly installing the first magazine on the first guide rail, the horizontal sliding of the first magazine can be realized, which improves the production flexibility and efficiency. The handle and / or the second driving member for driving the first magazine to slide along the first guide rail are arranged on the first magazine; the handle is designed to facilitate the manual adjustment of the position of the first magazine by the operator, which improves the ease of use of the equipment; the use of the second driving member can realize the automatic horizontal movement of the first magazine, which further improves the production automation level. Through automatic sliding, human intervention can be reduced, and the production efficiency and reliability can be improved. When all the screens in the first magazine are taken out by the transfer mechanism, the first magazine can be moved out manually by the operator or automatically by the second driving member to avoid the transfer mechanism for replenishment. In the replenishment position, the next batch of screens to be cleaned can be placed in the first magazine by manual or mechanical hand, which realizes the replenishment of the first magazine. After the replenishment is completed, the first magazine is pushed back to the original position to interface with the transfer mechanism for feeding.
[0025] Optionally, the cleaning mechanism comprises a container and an ultrasonic cleaning assembly, the container being used for placing at least one screen, and the container containing a cleaning liquid, and the ultrasonic cleaning assembly being configured to perform ultrasonic cleaning on the screens in the container; or,
[0026] The cleaning mechanism comprises a container and a high-pressure water gun, the container being used for placing at least one screen, and the high-pressure water gun being configured to spray pressurized cleaning liquid to clean the screens in the container.
[0027] The combination of the container and the ultrasonic cleaning assembly can achieve efficient cleaning of the screen plate. The ultrasonic cleaning assembly can deeply clean the screen plate and remove glue or other impurities, thereby improving the cleaning quality. The cleaning effect can be enhanced by filling the container with cleaning liquid. Alternatively, the screen plate can be cleaned by spraying pressurized cleaning liquid using a high-pressure water gun. The pressurized cleaning liquid can provide higher impact force and more effectively remove glue or other impurities on the surface of the screen plate and inside the screen holes.
[0028] Optionally, the drying mechanism comprises a first bearing support and a blowing assembly, wherein:
[0029] The first bearing support is used to bear the screen plate to be dried.
[0030] The blowing assembly is configured to perform blowing operation on the screen plate located on the first bearing support.
[0031] The use of the blowing assembly can achieve rapid drying of the surface of the screen plate. Through blowing operation, the moisture on the surface of the screen plate can be removed. At the same time, blowing operation can also reduce the drying time and improve the production efficiency.
[0032] Optionally, the blowing assembly comprises a first mounting frame and at least two manifolds mounted on the first mounting frame, and at least one blowing port is arranged on each manifold. The manifolds are distributed on both sides of the plate surface of the screen plate on the first bearing support, and the blowing ports on the manifolds face the plate surface of the screen plate.
[0033] The drying mechanism further comprises a second horizontal movement driving assembly. The second horizontal movement assembly is configured to drive the first mounting frame and all the manifolds to move horizontally in the second direction, so that the blowing range of all the manifolds covers both sides of the plate surface of the screen plate.
[0034] By mounting multiple manifolds, multi-angle blowing of the screen plate can be achieved, thereby improving the uniformity and efficiency of drying. The design of multiple blowing ports can ensure that the moisture in different areas of the surface of the screen plate can be effectively removed, thereby preventing the occurrence of drying dead angles. Through multi-point blowing, the drying speed can be improved, and the drying time can be reduced. The design of distributing the manifolds on both sides of the screen plate can achieve comprehensive blowing of the screen plate, especially the front and back surfaces of the screen plate. This design not only improves the uniformity and efficiency of drying, but also prevents the concentration of moisture in a certain part, thereby causing incomplete drying. The use of the second horizontal movement driving assembly can achieve the horizontal movement of all the manifolds in the second direction, thereby ensuring that the blowing range covers the entire surface of the screen plate. Through automatic horizontal movement, the comprehensiveness and consistency of drying can be improved, the drying dead angles can be reduced, and the drying effect can be further improved.
[0035] Optionally, the material collecting mechanism and the material supplying mechanism have the same structure.
[0036] The same structure of the material collecting mechanism and the material supplying mechanism can simplify the manufacturing and maintenance of the equipment and reduce the production cost.
[0037] Optionally, the transferring mechanism comprises a conveying track and at least one transfer assembly, wherein:
[0038] Each transfer assembly is slidingly connected to the conveying track, and the conveying track extends to the locations of the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism, and the transfer assembly is configured to pick up or release the screen printing plate;
[0039] Each transfer assembly cooperates to transfer the screen printing plate between the feeding mechanism, the cleaning mechanism, the drying mechanism and the receiving mechanism.
[0040] The design that each transfer assembly is slidingly connected to the conveying track can ensure the stability and accuracy of the transfer assembly during movement, reducing the risk of shaking and damage of the screen printing plate during transfer. Through sliding connection, high-precision screen printing plate transfer can be achieved, improving production efficiency. The cooperation of multiple transfer assemblies can realize the continuous transfer of the screen printing plate between various mechanisms, improving the automation level of production.
[0041] Optionally, the transfer assembly is two, one of which transfers the screen printing plate between the feeding mechanism, the cleaning mechanism and the drying mechanism, and the other transfers the screen printing plate between the drying mechanism and the receiving mechanism.
[0042] One of the transfer assemblies is responsible for the transfer between feeding, cleaning and drying, and the other is responsible for the transfer between drying and receiving. This segmented transfer design can improve the efficiency of each link.
[0043] Optionally, the transfer assembly is provided with a horizontal movement driving part, a lifting driving part and a picking part, wherein:
[0044] The picking part is configured to pick up the screen printing plate;
[0045] The driving end of the horizontal movement driving part is connected with the lifting driving part, and the horizontal movement driving part is configured to drive the lifting driving part to move back and forth along the conveying track;
[0046] The lifting driving part is drivingly connected with the picking part, and the lifting driving part is configured to drive the picking part to lift.
[0047] The picking part can pick up the screen printing plate, and the cooperation of the horizontal movement driving part and the lifting driving part can realize the movement of the picking part in the horizontal direction and / or the vertical direction, thereby driving the screen printing plate picked up by the picking part to move horizontally and / or vertically.
[0048] Optionally, the picking part comprises a gripper assembly for clamping the screen printing plate, or the picking part comprises a suction cup assembly for sucking the screen printing plate.
[0049] The picking part can adopt a jaw assembly or a suction disc assembly, both of which can pick up the screen printing plate and maintain the picking state during movement.
[0050] Optionally, the screen printing plate cleaning device further comprises a cleaning mechanism.
[0051] The cleaning mechanism comprises a second bearing frame, a driving assembly and a cleaning assembly, wherein:
[0052] The second bearing frame is configured to bear the screen printing plate to be cleaned.
[0053] The driving end of the driving assembly is connected with the cleaning assembly, and the driving assembly is configured to drive the cleaning assembly to move so as to clean the surface of the screen printing plate by using the cleaning assembly.
[0054] The conveying mechanism is further configured to convey the screen printing plate to be cleaned on the feeding mechanism to the cleaning mechanism first and then to the cleaning mechanism, or to convey the screen printing plate to be cleaned on the feeding mechanism to the cleaning mechanism first and then to the cleaning mechanism.
[0055] The cleaning mechanism can pre-treat the surface of the screen printing plate before the cleaning mechanism cleans, or can post-treat the surface of the screen printing plate after the cleaning mechanism cleans, so as to improve the cleanliness of the screen printing plate. The use of the driving assembly can realize the automatic movement of the cleaning assembly, so as to ensure that the cleaning range covers the entire surface of the screen printing plate.
[0056] Optionally, the cleaning assembly comprises a second mounting seat, a brush roller and an eleventh driving member, wherein:
[0057] Both ends of the brush roller are rotatably mounted on the second mounting seat, the brush roller is located below the screen printing plate on the second bearing frame, and the outer periphery of the brush roller abuts against the screen printing plate on the second bearing frame.
[0058] The eleventh driving member is mounted on the second mounting seat, and the driving end of the eleventh driving member is connected with the brush roller, and the eleventh driving member is configured to drive the brush roller to rotate.
[0059] The driving end of the driving assembly is connected with the second mounting seat, and the driving assembly is configured to drive the second mounting seat to move so as to move the brush roller along the lower surface of the screen printing plate.
[0060] The rotatable design of the brush roller can realize uniform cleaning of the surface of the screen printing plate, and through rotation, the brush roller can better abut against the surface of the screen printing plate, so as to improve the cleaning effect. The use of the eleventh driving member can realize the automatic rotation of the brush roller, and reduce human intervention. Through the eleventh driving member, the rotation speed and direction of the brush roller can be ensured, so as to improve the cleaning effect and efficiency. The use of the driving assembly can realize the automatic movement of the second mounting seat, so as to ensure that the brush roller mounted on the second mounting seat can clean the entire lower surface of the screen printing plate.
[0061] Optionally, the cleaning mechanism further comprises a scraping screen plate and a first waste box, wherein:
[0062] The scraping screen plate is suspended above the first waste box, the first waste box is located below the screen plate on the second bearing frame, the outer periphery of the brush roller abuts against the scraping screen plate, the scraping screen plate is used for scraping off the waste on the brush roller, and the first waste box is used for collecting the waste falling from the screen gap of the scraping screen plate.
[0063] The design of the scraping screen plate can effectively and timely remove the waste (glue or other impurities) on the brush roller, preventing the waste from reattaching to the surface of the screen plate. The position of the first waste box is reasonably designed, so that the waste falling from the screen gap of the scraping screen plate can be collected, preventing the waste from scattering and polluting the environment. Through the waste box, centralized treatment of the waste can be realized, and the environmental performance of the entire device is improved.
[0064] Optionally, the screen plate cleaning device further comprises a detection mechanism;
[0065] The detection mechanism comprises a screen plate placing frame and at least one detection camera, wherein:
[0066] The screen plate placing frame is used for placing the screen plate dried by the drying mechanism, and the detection camera is arranged below the screen plate on the screen plate placing frame;
[0067] The detection camera or the screen plate placing frame is configured to be movable, so that the shooting range of the detection camera covers the entire lower surface of the screen plate;
[0068] The detection camera is configured to detect the cleanliness of the screen plate;
[0069] The material collecting mechanism comprises two, one of which is used for bearing the screen plate with qualified cleanliness, and the other is used for bearing the screen plate with unqualified cleanliness;
[0070] The transfer mechanism is further configured to transfer the screen plate between the drying mechanism and the detection mechanism, and between the detection mechanism and the material collecting mechanism.
[0071] The detection mechanism can realize automatic detection of the cleaning effect of the screen plate. The design of the two material collecting mechanisms can realize classified collection of the screen plates, facilitating subsequent processing and management. Through classified collection, the clean screen plates can directly enter the next production link, and the unqualified screen plates can be collected and then reprocessed or subjected to other operations, improving the production efficiency.
[0072] Compared with the prior art, the technical scheme of the present application has the following advantages:
[0073] This application provides a screen cleaning device, which includes a feeding mechanism, a cleaning mechanism, a drying mechanism, a receiving mechanism, and a transfer mechanism. During screen cleaning, the screen to be cleaned at the feeding mechanism is first transferred to the cleaning mechanism for cleaning to remove glue or other impurities from the screen surface and inside the mesh. After cleaning, the screen is transferred to the drying mechanism for drying. After drying, the screen is transferred to the receiving mechanism for storage. The entire process realizes automated screen cleaning, greatly improving production efficiency. Attached Figure Description
[0074] Figure 1 This is a three-dimensional structural schematic diagram of the screen cleaning device provided in the embodiments of this application;
[0075] Figure 2 This is a schematic diagram of the feeding mechanism in the screen cleaning device provided in this application embodiment;
[0076] Figure 3 yes Figure 2 A schematic diagram of the structure of the first lifting drive assembly in the feeding mechanism shown;
[0077] Figure 4 yes Figure 2 A schematic diagram showing several screens stacked on a feeding mechanism;
[0078] Figure 5 This is a schematic diagram of the drying mechanism in the screen cleaning device provided in this application embodiment;
[0079] Figure 6 yes Figure 5 A schematic diagram of the structure of the blowing assembly and the second transverse drive assembly in the drying mechanism shown;
[0080] Figure 7 This is a schematic diagram of the material receiving mechanism in the screen cleaning device provided in this application embodiment;
[0081] Figure 8 yes Figure 7 A schematic diagram of the structure of the second lifting drive assembly in the receiving mechanism is shown.
[0082] Figure 9 This is a schematic diagram of the transfer mechanism in the screen cleaning device provided in this application embodiment from a first-view perspective;
[0083] Figure 10 This is a schematic diagram of the transfer mechanism in the screen cleaning device provided in this application embodiment from a second perspective;
[0084] Figure 11Figure 2 is a structural schematic view of the cleaning mechanism in the screen cleaning device when the screen is placed in the cleaning mechanism according to an embodiment of the present application;
[0085] Figure 12 Figure 3 is a structural schematic view of the cleaning mechanism in the screen cleaning device when the screen is not placed in the cleaning mechanism according to an embodiment of the present application;
[0086] Figure 13 Figure 4 is a structural schematic view of the detection mechanism in the screen cleaning device in a first view angle according to an embodiment of the present application;
[0087] Figure 14 Figure 5 is a structural schematic view of the detection mechanism in the screen cleaning device in a second view angle according to an embodiment of the present application;
[0088] Figures 1 to 14 The following reference signs are included in the drawings:
[0089] The feeding mechanism 1 comprises:
[0090] The first material frame 11, the first hollow area 111, the first sensor 112, and the handle 113,
[0091] The first lifting driving assembly 12, the first fixing frame 121, the first driving piece 122, the first bracket 123, the first supporting plate 1231, and the first guide shaft 1232,
[0092] The first guide rail 13;
[0093] The cleaning mechanism 2 comprises:
[0094] The container 21, the cover plate 22, the second guide rail 23, and the third driving piece 24;
[0095] The drying mechanism 3 comprises:
[0096] The first bearing bracket 31,
[0097] The blowing assembly 32, the first mounting frame 321, the manifold 322, and the blowing port 3221,
[0098] The second horizontal movement driving assembly 33, the third guide rail 331, the first synchronous belt 332, and the fourth driving piece 333;
[0099] The material collecting mechanism 4 comprises:
[0100] The second material frame 41, the second hollow area 411, the second sensor 412, and the handle 413,
[0101] The second lifting driving assembly 42, the second fixing frame 421, the fifth driving piece 422, the second bracket 423, the second supporting plate 4231, and the second guide shaft 4232,
[0102] The fourth guide rail 43;
[0103] Transfer mechanism 5:
[0104] Conveying track 51, rack 511,
[0105] Transfer assembly 52,
[0106] Horizontal movement driving part 521, moving plate 5211, gear 5212, seventh driving member 5213,
[0107] Lifting driving part 522, connecting plate 5221, eighth driving member 5222, third guide shaft 5223, connecting column 5224,
[0108] Pickup part 523, first clamping jaw 5231, second clamping jaw 5232, ninth driving member 5233, first mounting seat 5234;
[0109] Cleaning mechanism 6:
[0110] Second bearing frame 61, first limiting column 611, first pushing assembly 612, second mounting frame 6121, twelfth driving member 6122, first push head 6123,
[0111] Driving assembly 62, fifth guide rail 621, second synchronous belt 622, tenth driving member 623,
[0112] Cleaning assembly 63, second mounting seat 631, brush roller 632, eleventh driving member 633,
[0113] Scratching screen plate 64,
[0114] First waste box 65;
[0115] Detection mechanism 7:
[0116] Screen placing frame 71, second limiting column 711, second pushing assembly 712, third mounting frame 7121, fourteenth driving member 7122, second push head 7123,
[0117] Detection camera 72,
[0118] Fifth horizontal movement driving assembly 73, sixth guide rail 731, third synchronous belt 732, thirteenth driving member 733,
[0119] Supporting table 74, avoiding hole 741,
[0120] Second waste box 75,
[0121] Third waste box 76,
[0122] Light source 77;
[0123] Screen 100. DETAILED DESCRIPTION
[0124] In order to make the above objectives, features and advantages of the present application more apparent, further specific embodiments will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0125] As shown in Figure 1 , the present application provides a screen cleaning device, which comprises a feeding mechanism 1, a cleaning mechanism 2, a drying mechanism 3, a receiving mechanism 4 and a transferring mechanism 5, wherein:
[0126] The feeding mechanism 1 is used to carry the screen 100 to be cleaned;
[0127] The cleaning mechanism 2 is arranged behind the feeding mechanism 1 and is configured to clean the screen 100 to be cleaned;
[0128] The drying mechanism 3 is arranged behind the cleaning mechanism 2 and is configured to dry the cleaned screen 100;
[0129] The receiving mechanism 4 is arranged behind the drying mechanism 3 and is configured to receive the dried screen 100;
[0130] The transferring mechanism 5 is configured to transfer the screen 100 between the feeding mechanism 1, the cleaning mechanism 2, the drying mechanism 3 and the receiving mechanism 4.
[0131] By providing the feeding mechanism 1 in the screen cleaning device, automatic feeding can be realized, which can reduce manual intervention and improve production efficiency; when the screen 100 is cleaned, the screen 100 to be cleaned in the feeding mechanism 1 can be transferred to the cleaning mechanism 2 by the transferring mechanism 5 for cleaning to remove glue or other impurities on the surface and inside the screen 100; after cleaning, the cleaned screen 100 can be transferred to the drying mechanism 3 by the transferring mechanism 5 for drying to reduce the water residue on the surface of the screen 100; after drying, the dried screen 100 can be transferred to the receiving mechanism 4 by the transferring mechanism 5 for storage, and the entire process realizes automatic cleaning of the screen 100, thereby improving production efficiency.
[0132] Optionally, as shown in Figures 2-4 , the feeding mechanism 1 comprises a first material frame 11 and a first lifting driving assembly 12, the first material frame 11 is used to carry the stacked screen 100 to be cleaned, the bottom of the first material frame 11 is hollow, the first lifting driving assembly 12 is located below the first material frame 11, and the driving end of the first lifting driving assembly 12 is configured to be able to protrude into the first material frame 11 from the bottom of the first material frame 11 and push the screen 100 in the first material frame 11 to move upward.
[0133] The first material frame 11 can accommodate a plurality of stacked screen printing plates 100, which reduces the floor space and improves the space utilization by stacking. The hollow design of the first material frame 11 facilitates the driving end of the first lifting driving assembly 12 to enter the material frame from the bottom to push the screen printing plate 100 upward. The position of the first lifting driving assembly 12 is reasonably designed to make full use of the space and make the entire device more compact. The design of pushing the screen printing plate 100 in the first material frame 11 upward by the first lifting driving assembly 12 can reduce human intervention and improve the degree of automation.
[0134] Optionally, referring back to Figures 2-4 , the first lifting driving assembly 12 includes a first fixed frame 121, a first driving member 122, and a first bracket 123, wherein:
[0135] The first bracket 123 includes a first bracket plate 1231 and at least one first guide shaft 1232, and the first bracket plate 1231 is vertically slidably installed on the first fixed frame 121 through the first guide shaft 1232;
[0136] The bottom of the first material frame 11 is provided with a first hollow area 111 for the first bracket plate 1231 to pass through;
[0137] The first bracket plate 1231 is connected with the driving end of the first driving member 122, and the first driving member 122 is configured to drive the first bracket plate 1231 to lift, thereby pushing the screen printing plate 100 in the first material frame 11 upward.
[0138] As one of the embodiments, the first material frame 11 includes a bottom plate and a plurality of vertical columns vertically arranged on the bottom plate, the vertical columns are arranged at the four peripheral edges of the bottom plate, the bottom plate and all the vertical columns enclose a space for accommodating the screen printing plate 100, the bottom plate is used to carry the screen printing plate 100, and the vertical columns limit the four sides of the screen printing plate 100. The first hollow area 111 is a through hole opened in the middle of the bottom plate. The first bracket plate 1231 can ensure that the screen printing plate 100 remains horizontal when being pushed and prevent the screen printing plate 100 from tilting during movement. The first guide shaft 1232 can play a guiding role, and the first bracket plate 1231 can be vertically slidably installed on the first fixed frame 121 based on the guidance of the first guide shaft 1232. The design of the first hollow area 111 can ensure that the first bracket plate 1231 smoothly enters the material frame to push the screen printing plate 100, avoiding interference between the bracket plate and the bottom of the material frame. The first driving member 122 can adopt an electric cylinder, and through the driving of the first driving member 122, the screen printing plate 100 can be fed one by one. This design can improve the accuracy and reliability of feeding, reduce human intervention, and improve production efficiency.
[0139] Optionally, referring back to Figure 2 and Figure 4The first sensor 112 is arranged at the first specified height of the first material frame 11.
[0140] The first sensor 112 is configured to detect whether the top layer of the screen plate 100 in the first material frame 11 reaches the first specified height, and the first lifting driving assembly 12 is configured to stop pushing the screen plate 100 after the top layer of the screen plate 100 in the first material frame 11 reaches the first specified height.
[0141] Alternatively, the first specified height is the maximum stacking height of the screen plate 100 in the first material frame 11.
[0142] In a specific installation, two sensor mounting racks can be arranged at the edge of the bottom plate of the first material frame 11, and the two sensor mounting racks are distributed on both sides of the first hollow area 111. One of the sensor mounting racks is used to mount the transmitting part of the first sensor 112, and the other sensor mounting rack is used to mount the receiving part of the first sensor 112. The use of the first sensor 112 can realize automatic monitoring of the screen plate 100 feeding process, ensure that the top layer of the screen plate 100 in the first material frame 11 is located at the correct position, or ensure that the top layer of the screen plate 100 in the first material frame 11 does not exceed the maximum stacking height.
[0143] Optionally, continuing to refer to Figure 2 and Figure 4 The feeding mechanism 1 further comprises a first guide rail 13 arranged in a horizontal direction, and the first material frame 11 is slidingly installed on the first guide rail 13.
[0144] The first material frame 11 is provided with a handle 113 for pulling the first material frame 11 to slide along the first guide rail 13; and / or the feeding mechanism 1 is provided with a second driving member (not shown) for driving the first material frame 11 to slide along the first guide rail 13.
[0145] The second driving member can drive the first material frame 11 to move horizontally along the first guide rail 13. The horizontally arranged first guide rail 13 can ensure the stability of the first material frame 11 during the horizontal movement and reduce the shaking. By slidingly installing the first material frame 11 on the first guide rail 13, the horizontal sliding of the first material frame 11 can be realized, which improves the production flexibility and efficiency. The first material frame 11 is provided with the handle 113 and / or the second driving member for driving the first material frame 11 to slide along the first guide rail 13. The handle 113 is designed to facilitate the manual adjustment of the position of the first material frame 11 by the operator, which improves the ease of use of the equipment. The use of the second driving member can realize the automatic horizontal movement of the first material frame 11, which further improves the production automation level. Through automatic sliding, human intervention can be reduced, and production efficiency and reliability can be improved.
[0146] When all the screens in the first frame 11 are taken out by the transfer mechanism 5, the first frame 11 can be moved out manually by the operator or automatically by the second driving member to avoid the transfer mechanism 5 for replenishment. In the replenishment position, the next batch of screens to be cleaned can be placed into the first frame 11 manually or by a mechanical hand, etc. to realize the replenishment of the first frame 11. After the replenishment is completed, the first frame 11 is pushed back to the original position to be docked with the transfer mechanism 5 again for feeding. The second driving member can be a cylinder, an electric cylinder or other driving member capable of driving the first frame 11 to move horizontally.
[0147] Optionally, referring to Figure 1 , the cleaning mechanism 2 comprises a container 21 and an ultrasonic cleaning assembly. The container 21 is used to place at least one screen 100, and the container 21 contains cleaning liquid. The ultrasonic cleaning assembly is configured to perform ultrasonic cleaning on the screen 100 in the container 21. Alternatively,
[0148] The cleaning mechanism 2 comprises a container and a high-pressure water gun (not shown). The container is used to place at least one screen. The high-pressure water gun is configured to spray pressurized cleaning liquid to clean the screen 100 in the container.
[0149] The combination of the container 21 and the ultrasonic cleaning assembly can realize efficient cleaning of the screen 100. The ultrasonic cleaning assembly can penetrate into the fine pores of the screen 100 to remove glue or other impurities, thereby improving the cleaning quality. By containing cleaning liquid in the container 21, the cleaning effect can be enhanced. Alternatively, a high-pressure water gun can be used to spray pressurized cleaning liquid to clean the screen 100. The pressurized cleaning liquid can provide higher impact force to more effectively remove glue or other impurities on the surface and inside the screen 100.
[0150] Optionally, referring to Figure 1 , the cleaning mechanism 2 further comprises a cover plate 22, a second guide rail 23 and a third driving member 24, wherein:
[0151] The top of the container 21 is provided with an opening, and the cover plate 22 can completely cover the opening;
[0152] The second guide rail 23 is arranged on the cleaning mechanism 2 in the horizontal direction. The cover plate 22 is slidingly installed on the second guide rail 23, and the cover plate 22 is connected with the driving end of the third driving member 24;
[0153] The third driving member 24 is configured to drive the cover plate 22 to slide along the second guide rail 23 to close or open the opening on the container 21. The third driving member 24 can also be a linear driving member such as a cylinder or an electric cylinder. During the cleaning process of the screen in the container 21, the cover plate 22 is in a closed state to prevent the cleaning liquid from splashing out of the container 21 and polluting the environment. After cleaning is completed, the cover plate 22 is opened, and the screen is taken out of the container 21.
[0154] Optionally, as shown in Figure 5 , the drying mechanism 3 comprises a first bearing bracket 31 and a blowing assembly 32, wherein:
[0155] The first bearing bracket 31 is used to bear the screen printing plate 100 to be dried;
[0156] The blowing assembly 32 is configured to perform blowing operation on the screen printing plate 100 located on the first bearing bracket 31.
[0157] Optionally, the blowing assembly 32 blows hot air or cold air, and the temperature of the hot air should not be too high to avoid deformation of the screen printing plate 100 due to heat.
[0158] The use of the blowing assembly 32 can realize rapid drying of the surface of the screen printing plate 100. Through blowing operation, the moisture on the surface of the screen printing plate 100 can be removed, and at the same time, the blowing operation can also reduce the drying time and improve the production efficiency.
[0159] Optionally, as shown in Figures 5-6 , the blowing assembly 32 comprises a first mounting frame 321 and at least two manifolds 322 mounted on the first mounting frame 321, and at least one blowing port 3221 is arranged on each manifold 322; the manifolds 322 are distributed on both sides of the plate surface of the screen printing plate 100 on the first bearing bracket 31, and the blowing ports 3221 on the manifolds 322 are directed towards the plate surface of the screen printing plate 100;
[0160] The drying mechanism 3 further comprises a second transverse driving assembly 33, and the second transverse driving assembly 33 is configured to drive the first mounting frame 321 and all the manifolds 322 to move transversely in a second direction, so that the blowing range of all the manifolds 322 covers both sides of the plate surface of the screen printing plate 100.
[0161] Optionally, each manifold 322 is connected with a gas source.
[0162] Optionally, referring to Figures 5-6 , the second transverse driving assembly 33 comprises two third guide rails 331 (only one third guide rail 331 is drawn in the drawing for simplification, Figure 5 , a first synchronous belt 332 and a fourth driving member 333, wherein:
[0163] The third guide rail 331 is arranged horizontally on the drying mechanism 3, and the first mounting frame 321 is in sliding connection with the third guide rail 331;
[0164] The fourth driving member 333 is in driving connection with the first synchronous belt 332, and the fourth driving member 333 is configured to drive the first synchronous belt 332 to make reciprocating motion; the fourth driving member 333 can adopt a motor, and the motor drives the first synchronous belt 332 to rotate through a wheel set.
[0165] The first mounting frame 321 is fixedly connected with a part of the belt body of the first synchronous belt 332, so that the first mounting frame 321 can advance or retreat along the third guide rail 331 with the reciprocating movement of the first synchronous belt 332.
[0166] As one of the embodiments, as shown in Figure 6 The first mounting frame 321 is generally in the shape of a quadrangular frame, and the manifold 322 is two, one of which is installed on the first inner side of the first mounting frame 321, and the other is installed on the second inner side of the first mounting frame 321. The first inner side and the second inner side are two opposite inner sides of the first mounting frame 321. During the movement of the first mounting frame 321 driven by the second horizontal movement assembly 33, the first mounting frame 321 is sleeved on the outer periphery of the screen plate 100, and the first mounting frame 321 does not contact the screen plate 100 to avoid scratching the screen plate 100. The screen plate 100 is arranged in the frame of the first mounting frame 321. One of the manifolds 322 is arranged above the screen plate 100 and blows air against the upper surface of the screen plate 100, and the other is arranged below the screen plate 100 and blows air against the lower surface of the screen plate 100, so that the upper and lower surfaces of the screen plate 100 are dried.
[0167] By installing multiple manifolds 322, multi-angle air blowing to the screen plate 100 can be achieved, improving the uniformity and efficiency of drying. The design of multiple air outlets 3221 can ensure that the moisture in different areas of the screen plate 100 surface can be effectively removed, preventing the occurrence of drying dead angles. Through multi-point blowing, the drying speed can be improved, and the drying time can be reduced. The design of the manifold 322 distributed on both sides of the screen plate 100 can realize comprehensive blowing to the screen plate 100, especially the front and back surfaces of the screen plate 100. This design not only improves the uniformity and efficiency of drying, but also prevents water from concentrating in a certain part, leading to incomplete drying. The use of the second horizontal movement driving assembly 33 can realize the horizontal movement of all manifolds 322 in the second direction, ensuring that the blowing range covers the entire surface of the screen plate 100. Through automatic horizontal movement, the comprehensiveness and consistency of drying can be improved, the drying dead angle can be reduced, and the drying effect can be further improved.
[0168] As another embodiment, the drying mechanism 3 comprises a heating assembly and a first bearing frame (not shown), wherein:
[0169] The first bearing frame is configured to bear the screen plate to be dried;
[0170] The heat emitted by the heating assembly is used to dry the screen plate borne by the first bearing frame. The heating assembly can adopt a heating rod or the like.
[0171] Optionally, as shown in Figures 7-8 The material receiving mechanism 4 and the material supplying mechanism 1 are the same in structure.
[0172] The structure of the material receiving mechanism 4 and the material supplying mechanism 1 is the same, which can simplify the manufacturing and maintenance of the equipment and reduce the production cost.
[0173] Specifically, continuing to refer to Figures 7-8 , the material receiving mechanism 4 comprises at least one second material frame 41 and a second lifting driving assembly 42 corresponding to the second material frame 41, each second material frame 41 is configured to carry the cleaned screen printing plate 100, and each second lifting driving assembly 42 is configured to drive the screen printing plate 100 in the corresponding second material frame 41 to move up and down.
[0174] Optionally, continuing to refer to Figures 7-8 , the second lifting driving assembly 42 comprises a second fixing frame 421, a fifth driving member 422 and a second bracket 423, wherein:
[0175] The second bracket 423 comprises a second bracket plate 4231 and at least one second guide shaft 4232, and the second bracket plate 4231 is vertically slidably installed on the second fixing frame 421 through the second guide shaft 4232;
[0176] The bottom of the second material frame 41 is provided with a second hollow area 411 through which the second bracket plate 4231 passes, and the second bracket plate 4231 is aligned with the second hollow area 411 in the vertical direction;
[0177] The second bracket plate 4231 is connected with the driving end of the fifth driving member 422; during the process of receiving the screen printing plate 100, the fifth driving member 422 is configured to drive the second bracket plate 4231 to stepwise descend, so as to make the second bracket plate 4231 push the screen printing plate 100 in the second material frame 41 to stepwise descend, so as to gradually receive the material. The fifth driving member 422 can be an electric cylinder.
[0178] Optionally, continuing to refer to Figures 7-8 , each second material frame 41 is provided with a second sensor 412 at a second specified height, when the conveying mechanism 5 puts the dried screen printing plate 100 at the second specified height of the second material frame 41, the second sensor 412 senses that the screen printing plate 100 is in place, and the system controls the second bracket plate 4231 to descend by a certain height, so that the next screen printing plate 100 can also be put at the second specified height of the second material frame 41.
[0179] Optionally, continuing to refer to Figures 7-8 , the material receiving mechanism 4 further comprises a fourth guide rail 43, the fourth guide rail 43 is arranged in the horizontal direction, and the second material frame 41 is slidably installed on the fourth guide rail 43;
[0180] The second material frame 41 is provided with a handle 413 for pulling the second material frame 41 to slide along the fourth guide rail 43; and / or,
[0181] The receiving mechanism 4 is provided with a sixth driving member (not shown) for driving the second material frame 41 to slide along the fourth guide rail 43.
[0182] When the second material frame 41 is full of the screen printing plate 100 at the receiving position, the second material frame 41 can be moved out manually by the operator or automatically by the sixth driving member to avoid the transferring mechanism 5, and the screen printing plate 100 in the second material frame 41 is taken out by the manual or the mechanical hand, and then the empty second material frame 41 is pushed back to the original position to continue receiving the screen printing plate 100 by the transferring mechanism 5.
[0183] Optionally, as shown in Figure 1 the transferring mechanism 5 comprises a conveying track 51 and at least one transfer assembly 52, wherein:
[0184] Each transfer assembly 52 is slidingly connected to the conveying track 51, the conveying track 51 extends to the positions of the feeding mechanism 1, the cleaning mechanism 2, the drying mechanism 3 and the receiving mechanism 4, and the transfer assembly 52 is configured to pick up the screen printing plate 100 or release the screen printing plate 100.
[0185] The transfer assemblies 52 cooperate to transfer the screen printing plate 100 between the feeding mechanism 1, the cleaning mechanism 2, the drying mechanism 3 and the receiving mechanism 4.
[0186] Optionally, as shown in Figure 1 the conveying track 51 is provided with two conveying tracks 51, the two conveying tracks 51 extend in the horizontal direction, and the two conveying tracks 51 are installed on the truss.
[0187] The number of the transfer assemblies 52 can be set according to the production needs.
[0188] For example, one transfer assembly 52 can be provided, and the one transfer assembly 52 is used to pick up the screen printing plate 100 to be cleaned from the feeding mechanism 1, and carry the picked screen printing plate 100 to be cleaned to the cleaning mechanism 2 for cleaning, and then the one transfer assembly 52 is used to pick up the cleaned screen printing plate 100 from the cleaning mechanism 2, and carry the picked cleaned screen printing plate 100 to the drying mechanism 3 for drying treatment, and then the one transfer assembly 52 is used to pick up the dried screen printing plate 100 from the drying mechanism 3, and carry the picked dried screen printing plate 100 to the receiving mechanism 4, and then the one transfer assembly 52 is controlled to return to the feeding mechanism 1 to pick up the screen printing plate 100 to be cleaned, and the above process is repeated.
[0189] For another example, two transfer assemblies 52 can be provided, one of which is used to transfer the screen printing plate 100 between the feeding mechanism 1, the cleaning mechanism 2 and the drying mechanism 3, and the other of which is used to transfer the screen printing plate 100 between the drying mechanism 3 and the receiving mechanism 4.
[0190] The design that each transfer assembly 52 is slidably connected on the conveying track 51 can ensure the stability and accuracy of the transfer assembly 52 during movement, and reduce the risk of shaking and damage of the screen plate 100 during transfer. Through the sliding connection, high-precision screen plate 100 transfer can be realized, and the production efficiency is improved. The cooperation of the plurality of transfer assemblies 52 can realize the continuous transfer of the screen plate 100 between various mechanisms, and improve the automation level of production.
[0191] Optionally, as shown in Figures 9-10 The transfer assembly 52 is provided with a horizontal movement driving part 521, a lifting driving part 522 and a pickup part 523, wherein:
[0192] The pickup part 523 is configured to pick up the screen plate 100;
[0193] The driving end of the horizontal movement driving part 521 is connected with the lifting driving part 522, and the horizontal movement driving part 521 is configured to drive the lifting driving part 522 to move reciprocatingly along the conveying track 51;
[0194] The lifting driving part 522 is drivingly connected with the pickup part 523, and the lifting driving part 522 is configured to drive the pickup part 523 to lift.
[0195] The pickup part 523 can pick up the screen plate 100, and the cooperation of the horizontal movement driving part 521 and the lifting driving part 522 can realize the movement of the pickup part 523 in the horizontal direction and / or the vertical direction, thereby driving the screen plate 100 picked up by the pickup part 523 to move horizontally and / or vertically.
[0196] Optionally, as shown in Figure 1 and Figures 9-10 The horizontal movement driving part 521 comprises a moving plate 5211, a gear 5212 and a seventh driving part 5213 mounted on the moving plate 5211, wherein:
[0197] The moving plate 5211 is slidably mounted on the conveying track 51;
[0198] The seventh driving part 5213 is drivingly connected with the gear 5212, and the seventh driving part 5213 is selected from a motor, and the seventh driving part 5213 is configured to drive the gear 5212 to rotate;
[0199] The conveying track 51 is provided with a rack 511 extending in the first direction, and the gear 5212 is in meshing transmission with the rack 511. That is, the motor drives the gear 5212 to move along the rack 511 to drive the moving plate 5211 to move.
[0200] Optionally, the lifting driving part 522 comprises a connecting plate 5221, an eighth driving part 5222 and at least one third guide shaft 5223, wherein:
[0201] The connecting plate 5221 is fixedly connected with the moving plate 5211 through at least one connecting column 5224, and the connecting plate 5221 is provided with a through hole corresponding to each third guide shaft 5223, and each third guide shaft 5223 is correspondingly arranged in the through hole;
[0202] The pickup part 523 is fixedly connected with the third guide shaft 5223, and the pickup part 523 is vertically slidably installed on the connecting plate 5221 through the third guide shaft 5223;
[0203] The eighth driving member 5222 is installed on the connecting plate 5221, the eighth driving member 5222 is drivingly connected with the pickup part 523, and the eighth driving member 5222 is configured to drive the pickup part 523 to ascend and descend. The eighth driving member 5222 can adopt an electric cylinder.
[0204] Optionally, as shown in Figures 9-10 The pickup part 523 includes a jaw assembly for clamping the screen plate 100, the jaw assembly includes a first jaw 5231, a second jaw 5232, a ninth driving member 5233, a first mounting seat 5234, a belt and two belt pulleys, wherein:
[0205] The first jaw 5231 and the second jaw 5232 are both slidably installed on the first mounting seat 5234 through a linear guide rail pair, the two belt pulleys are rotatably installed on the first mounting seat 5234, the belt is sleeved on the two belt pulleys, and the first jaw 5231 is connected with one side of the belt body, and the second jaw 5232 is connected with the other side of the belt body;
[0206] The ninth driving member 5233 is configured to drive the first jaw 5231 and the second jaw 5232 to approach or move away from each other to clamp or release the screen plate 100.
[0207] Optionally, as shown in Figures 9-10 The ninth driving member 5233 is a pneumatic cylinder, the pneumatic cylinder includes a cylinder body and a piston rod, the cylinder body of the pneumatic cylinder is fixed on the second jaw 5232, the end of the piston rod of the pneumatic cylinder is drivingly connected with the first jaw 5231, and the pneumatic cylinder is configured to drive the first jaw 5231 and the second jaw 5232 to approach or move away from each other.
[0208] Alternatively, the pickup part 523 includes a suction cup assembly (not shown) for sucking the screen plate 100.
[0209] Both the jaw assembly and the suction cup assembly can pick up the screen plate 100 and maintain the picking state of the screen plate 100 during movement.
[0210] Optionally, as shown in Figure 1 The screen plate cleaning device further includes a cleaning mechanism 6;
[0211] As Figures 11-12As shown, the cleaning mechanism 6 comprises a second carrier 61, a driving assembly 62 and a cleaning assembly 63, wherein:
[0212] The second carrier 61 is configured to carry the screen printing plate 100 to be cleaned;
[0213] The driving end of the driving assembly 62 is connected with the cleaning assembly 63, and the driving assembly 62 is configured to drive the cleaning assembly 63 to move so as to clean the surface of the screen printing plate 100 by the cleaning assembly 63;
[0214] The conveying mechanism 5 is further configured to convey the screen printing plate 100 to be cleaned on the feeding mechanism 1 to the cleaning mechanism 6 first and then to the cleaning mechanism 2 (see Figure 1 );
[0215] Or the conveying mechanism 5 is further configured to convey the screen printing plate 100 to be cleaned on the feeding mechanism 1 to the cleaning mechanism 2 first and then to the cleaning mechanism 6 (not shown).
[0216] The cleaning mechanism 6 can pre-treat the surface of the screen printing plate 100 before the cleaning mechanism 2 cleans, or can post-treat the surface of the screen printing plate 100 after the cleaning mechanism 2 cleans, so as to improve the cleanliness of the screen printing plate 100. The use of the driving assembly 62 can realize the automatic movement of the cleaning assembly 63, and ensure that the cleaning range covers the entire surface of the screen printing plate 100.
[0217] Optionally, continuing to refer to Figures 11-12 , the driving assembly 62 comprises a fifth guide rail 621, a second synchronous belt 622 and a tenth driving member 623, wherein:
[0218] The fifth guide rail 621 is horizontally arranged on the cleaning mechanism 6, and the cleaning assembly 63 is in sliding connection with the fifth guide rail 621;
[0219] The tenth driving member 623 is in driving connection with the second synchronous belt 622, and the tenth driving member 623 adopts a motor, and the tenth driving member 623 is configured to drive the second synchronous belt 622 to rotate;
[0220] The cleaning assembly 63 is fixedly connected with part of the belt body of the second synchronous belt 622, so that the cleaning assembly 63 can advance or retreat along the fifth guide rail 621 with the rotation of the second synchronous belt 622.
[0221] Optionally, continuing to refer to Figures 11-12 , the cleaning assembly 63 comprises a second mounting seat 631, a brush roller 632 and an eleventh driving member 633, wherein:
[0222] Both ends of the brush roller 632 are rotatably mounted on the second mounting seat 631, the brush roller 632 is located below the screen printing plate 100 on the second carrier 61, and the outer circumferential surface of the brush roller 632 abuts against the screen printing plate 100 on the second carrier 61.
[0223] The eleventh driving member 633 is installed on the second mounting seat 631, and the eleventh driving member 633 is a motor, the output shaft of the motor is connected with the brush roller 632, and the eleventh driving member 633 is configured to drive the brush roller 632 to rotate.
[0224] The driving end of the driving assembly 62 is connected with the second mounting seat 631, and the driving assembly 62 is configured to drive the second mounting seat 631 to move, so that the brush roller 632 moves close to the lower plate surface of the screen plate 100.
[0225] The rotatable design of the brush roller 632 can realize uniform cleaning of the surface of the screen plate 100. Through rotation, the brush roller 632 can better fit the surface of the screen plate 100, thereby improving the cleaning effect. The use of the eleventh driving member 633 can realize automatic rotation of the brush roller 632, thereby reducing human intervention. Through the eleventh driving member 633, the rotation speed and direction of the brush roller 632 can be ensured, thereby improving the cleaning effect and efficiency. The use of the driving assembly 62 can realize automatic movement of the second mounting seat 631, so that the brush roller 632 installed on the second mounting seat 631 can clean the entire lower surface of the screen plate 100.
[0226] Optionally, continuing to refer to Figures 11-12 , the cleaning mechanism 6 further comprises a scraping screen plate 64 and a first waste box 65, wherein:
[0227] The scraping screen plate 64 is suspended and erected in the first waste box 65, the first waste box 65 is located below the screen plate 100 on the second bearing frame 61, the outer circumferential surface of the brush roller 632 abuts against the scraping screen plate 64, the scraping screen plate 64 is used for scraping off the waste on the brush roller 632, and the first waste box 65 is used for collecting the waste falling from the screen gap of the scraping screen plate 64.
[0228] The design of the scraping screen plate 64 can effectively remove the waste (glue or other impurities) on the brush roller 632, thereby preventing the waste from reattaching to the surface of the screen plate 100. The position of the first waste box 65 is reasonably designed, so that the waste falling from the screen gap of the scraping screen plate 64 can be collected, thereby preventing the waste from scattering and polluting the environment. Through the first waste box 65, centralized treatment of the waste can be realized, thereby improving the environmental performance of the entire device.
[0229] Optionally, continuing to refer to Figures 11-12 , the second bearing frame 61 is provided with a plurality of limiting structures for limiting the circumference of the screen plate 100.
[0230] Optionally, the limiting structure can be a first limiting column 611 or other forms, Figure 11 , each corner of the screen plate 100 corresponds to two first limiting columns 611.
[0231] The second bearing frame 61 can support the screen plate 100, and the first limiting column 611 arranged on the second bearing frame 61 can limit and fix the screen plate 100.
[0232] Optionally, continuing to refer to Figures 11-12 , one side of the second bearing frame 61 is provided with a first pushing assembly 612;
[0233] The first pushing assembly 612 comprises a second mounting frame 6121, a twelfth driving member 6122 and a first pushing head 6123, wherein:
[0234] The twelfth driving member 6122 is installed on the second mounting frame 6121, and the twelfth driving member 6122 can be a pneumatic cylinder, and the twelfth driving member 6122 is drivingly connected with the first pushing head 6123.
[0235] The twelfth driving member 6122 is configured to drive the first pushing head 6123 to push an end of the screen plate 100 located on the second bearing frame 61 in a horizontal direction, so that the screen plate 100 on the second bearing frame 61 is pressed against the first limiting column 611.
[0236] Optionally, as shown in Figure 1 , the screen plate cleaning device further comprises a detection mechanism 7;
[0237] As shown in Figures 13-14 , the detection mechanism 7 comprises a screen plate placing frame 71 and at least one detection camera 72, wherein:
[0238] The screen plate placing frame 71 is used for placing the screen plate 100 dried by the drying mechanism 3, and the detection camera 72 is arranged below the screen plate 100 on the screen plate placing frame 71;
[0239] The detection camera 72 or the screen plate placing frame 71 is configured to be movable, so that the shooting range of the detection camera 72 covers the entire lower surface of the screen plate 100;
[0240] The detection camera 72 is configured to detect the cleanliness of the screen plate 100;
[0241] The material receiving mechanism 4 is two, one of which is used to carry the screen plate 100 with qualified cleanliness, and the other is used to carry the screen plate 100 with unqualified cleanliness;
[0242] The transfer mechanism 5 is further configured to transfer the screen plate 100 between the drying mechanism 3 and the detection mechanism 7, and between the detection mechanism 7 and the material receiving mechanism 4.
[0243] The detection mechanism 7 can realize automatic detection of the cleaning effect of the screen 100. The design of the two material receiving mechanisms 4 can realize classified collection of the screen 100, facilitating subsequent processing and management. Through classified collection, the clean screen 100 can directly enter the next production link, and the unqualified screen 100 can be collected and then reprocessed or subjected to other operations, thereby improving the production efficiency.
[0244] As one of the embodiments, the screen placing rack 71 is configured to be movable. As shown in FIG. 6, the detection mechanism 7 further comprises a support table 74, and the screen placing rack 71 is in sliding connection with the support table 74. The detection mechanism 7 further comprises a fifth horizontal movement driving assembly 73, and the fifth horizontal movement driving assembly 73 is configured to drive the screen placing rack 71 to move horizontally. Figures 13-14
[0245] The fifth horizontal movement driving assembly 73 comprises a sixth guide rail 731, a third synchronous belt 732 and a thirteenth driving member 733, wherein:
[0246] The sixth guide rail 731 is horizontally arranged on the support table 74, and the screen placing rack 71 is in sliding connection with the sixth guide rail 731.
[0247] The thirteenth driving member 733 is in driving connection with the third synchronous belt 732, and the thirteenth driving member 733 is a motor. The thirteenth driving member 733 is configured to drive the third synchronous belt 732 to rotate.
[0248] The screen placing rack 71 is fixedly connected with a part of the belt body of the third synchronous belt 732, so that the screen placing rack 71 can advance or retreat along the sixth guide rail 731 with the rotation of the third synchronous belt 732. In the process that the screen 100 on the screen placing rack 71 moves, the screen 100 passes above the detection camera 72, so that the shooting range of the detection camera 72 can cover all the lower surfaces of the screen 100, to detect the cleanliness of the screen 100. If the width of the screen 100 in the direction perpendicular to the moving direction of the screen placing rack 71 is relatively wide, two or more detection cameras 72 can be arranged in the direction perpendicular to the moving direction of the screen placing rack 71, to ensure that after the screen 100 passes above the detection cameras 72 once in one direction, all the detection cameras 72 can collectively shoot the lower surfaces of the screen 100.
[0249] As another embodiment, the screen placing rack 71 is stationary, i.e., the screen 100 on the screen placing rack 71 is stationary. The bracket for mounting the detection camera 72 is driven by a cylinder or a linear module, to realize the movability of the detection camera 72, so as to drive the detection camera 72 to shoot and detect the entire lower surface of the screen 100.
[0250] Optionally, as shown in FIG. 6, the detection mechanism 7 further comprises a first detection camera 71 and a second detection camera 72. Figures 13-14 The screen placing rack 71 is provided with a plurality of second limiting columns 711 for limiting the circumference of the screen 100. Figure 13 Each corner of the screen 100 corresponds to two second limiting columns 711.
[0251] The screen placing rack 71 can support the screen 100, and the plurality of second limiting columns 711 provided on the screen placing rack 71 can limit and fix the screen 100.
[0252] Optionally, continuing to refer to Figures 13-14 One side of the screen placing rack 71 is provided with a second pushing assembly 712.
[0253] The second pushing assembly 712 is configured to push one end of the screen 100 located on the screen placing rack 71 in the horizontal direction, so that the screen 100 on the screen placing rack 71 is pressed against the second limiting column 711.
[0254] Optionally, continuing to refer to Figures 13-14 The second pushing assembly 712 includes a third mounting rack 7121, a fourteenth driving member 7122, and a second pushing head 7123, wherein:
[0255] The fourteenth driving member 7122 is installed on the third mounting rack 7121, and the fourteenth driving member 7122 can be a pneumatic cylinder. The fourteenth driving member 7122 is drivingly connected with the second pushing head 7123.
[0256] The fourteenth driving member 7122 is configured to drive the second pushing head 7123 to push one end of the screen 100 located on the screen placing rack 71 in the horizontal direction, so that the screen 100 on the screen placing rack 71 is pressed against the second limiting column 711. The design of the screen placing rack 71 can ensure that the screen 100 remains stable during detection, avoiding detection errors caused by shaking. Through stable support, the reliability and consistency of detection can be improved.
[0257] Optionally, continuing to refer to Figures 13-14 The third mounting rack 7121 is installed on the support table 74.
[0258] Optionally, continuing to refer to Figure 14 The support table 74 in the detection mechanism 7 is provided with a first waste collection area, a detection area, and a second waste collection area along the moving direction of the screen placing rack 71.
[0259] The detection area of the support table 74 is provided with an avoiding hole 741, and the detection camera 72 is arranged below the avoiding hole 741.
[0260] When the screen 100 moves to the position of the avoiding hole 741, the lower surface of the screen 100 can be exposed in the field of view of the detection camera 72.
[0261] The screen placing rack 71 can move back and forth between the first waste collection area, the detection area, and the second waste collection area; the screen placing rack 71 is located above the detection camera 72 when it moves to the detection area;
[0262] The first waste collection area and the second waste collection area are respectively provided with a second waste box 75 and a third waste box 76; the screen placing rack 71 moves above the second waste box 75 and the third waste box 76, and the second waste box 75 and the third waste box 76 are both used to collect the waste falling from the screen 100.
[0263] Optionally, referring back to Figures 13-14 , the detection mechanism 7 further comprises at least one light source 77 configured to illuminate the detection area. When the screen placing rack 71 moves to the detection area, the light source 77 can illuminate the screen 100 on the screen placing rack 71.
[0264] Optionally, referring back to Figures 13-14 , the light source 77 is installed on the third mounting rack 7121.
[0265] The addition of the light source 77 can provide sufficient and uniform illumination, ensuring the stability of the light conditions in the detection environment. The stability and sufficiency of the illumination are crucial to the imaging quality of the detection camera 72, helping to improve the accuracy and reliability of the detection. Good lighting conditions can enable the camera to capture the details of the surface of the screen 100 more clearly, reducing false positives and missed detections.
[0266] The position layout of each mechanism in the present application can be determined according to the actual needs of the work site. As one of the embodiments, as shown in Figure 1 , the feeding mechanism 1, the cleaning mechanism 6, the washing mechanism 2, the drying mechanism 3, the detection mechanism 7, and the two material collecting mechanisms 4 are arranged in sequence along the first direction, the conveying track 51 extends along the first direction, and the conveying track 51 is arranged above the feeding mechanism 1, the cleaning mechanism 6, the washing mechanism 2, the drying mechanism 3, the detection mechanism 7, and the two material collecting mechanisms 4, and the transfer assembly 52 is two, which are respectively marked as the left transfer assembly 52 and the right transfer assembly 52. The left transfer assembly 52 and the right transfer assembly 52 are respectively hung below the conveying track 51. The specific working process is summarized as follows:
[0267] Pull out the first material frame 11 to the replenishment position, and manually stack the screen 100 to be cleaned into the first material frame 11 one by one. After the replenishment is completed, push the first material frame 11 back to the original position, and drive the first driving member 122 in the feeding mechanism 1 to raise the first supporting plate 1231, and use the first supporting plate 1231 to support the screen 100 in the first material frame 11 to move upwards until the first screen 100 on the top layer reaches the first specified height and stops.
[0268] The left side transfer assembly 52 is controlled to move along the conveying track 51 to above the first material frame 11. The lifting driving part 522 in the left side transfer assembly 52 drives the pickup part 523 to descend, so that the pickup part 523 reaches the first specified height where the top layer first screen printing plate 100 is located. The first clamping jaw 5231 and the second clamping jaw 5232 of the pickup part 523 are controlled to approach each other to clamp the top layer first screen printing plate 100. After the top layer first screen printing plate 100 is clamped by the pickup part 523, the lifting driving part 522 drives the pickup part 523 to ascend, and the left side transfer assembly 52 is controlled to move transversely to above the cleaning mechanism 6.
[0269] The left side transfer assembly 52 places the picked first screen printing plate 100 on the second bearing frame 61 of the cleaning mechanism 6. The brush roller 632 is controlled to rotate and move horizontally to clean the first screen printing plate 100 by the brush roller 632. The brush roller 632 can be controlled to move horizontally in one direction once, or to move in two directions twice, or to move repeatedly for multiple times.
[0270] After the cleaning is completed, the left side transfer assembly 52 is controlled to pick up the first screen printing plate 100 on the second bearing frame 61 and place the first screen printing plate 100 into the container 21 of the cleaning mechanism 2 for cleaning.
[0271] After the cleaning is completed, the left side transfer assembly 52 is controlled to pick up the first screen printing plate 100 on the second bearing frame 61 and place the first screen printing plate 100 into the container 21 of the cleaning mechanism 2 for cleaning.
[0272] At this time, the left side transfer assembly 52 returns to above the feeding mechanism 1 again. In addition, the first driving part 122 in the feeding mechanism 1 drives the first supporting plate 1231 to ascend by the height of one screen printing plate 100, so that the second screen printing plate 100 located on the top layer also ascends to the first specified height and waits for feeding.
[0273] After the left side transfer assembly 52 moves to the feeding mechanism 1, the second screen printing plate 100 of the feeding mechanism 1 is continuously carried to the cleaning mechanism 6 and the cleaning mechanism 2 for cleaning. Meanwhile, the first screen printing plate 100 is carried away after the drying in the drying mechanism 3 is completed, and the second screen printing plate 100 is carried to the drying mechanism 3 by the left side transfer assembly 52 for drying treatment.
[0274] The first screen 100 is first carried to the detection mechanism 7 by the right side moving assembly 52 after being dried by the drying mechanism 3. If the cleanliness of the first screen 100 meets the standard, the first screen 100 is placed in the left side material receiving mechanism 4 which is used to specially hold the screen 100 meeting the standard. If the cleanliness of the first screen 100 does not meet the standard, the first screen 100 is placed in the right side material receiving mechanism 4 which is used to specially hold the screen 100 not meeting the standard.
[0275] The second screen 100 is also first carried to the detection mechanism 7 by the right side moving assembly 52 after being dried by the drying mechanism 3. Then, the second screen 100 is placed in the left side or right side material receiving mechanism 4 according to the detection result.
[0276] The cleaning process of the subsequent screen 100 is the same as above and will not be described in detail.
[0277] In addition, it should be noted that the residual glue which needs to be cleaned of the screen 100 mainly concentrates on the glue holding side of the screen 100 and the screen hole. Therefore, when the screen 100 is stacked in the first material frame 11, the glue holding side of the screen 100 faces downward. In this way, the glue holding side of the screen 100 carried to the cleaning mechanism 6, the cleaning mechanism 2, the drying mechanism 3 and the detection mechanism 7 all faces downward. In this way, the brush roller 632 in the cleaning mechanism 6 contacts the glue holding side of the screen 100 and the detection mechanism 7 detects whether the glue holding side of the screen 100 is cleaned.
[0278] The above description of the present application is sufficiently detailed and has certain particularity. It should be understood by those skilled in the art that the description in the embodiments is only exemplary. All changes made without departing from the true spirit and scope of the present application should belong to the protection scope of the present application. The scope of protection claimed by the present application is defined by the claims, not by the above description of the embodiments.
Claims
1. A screen cleaning device, characterized in that, The screen cleaning device includes a feeding mechanism, a cleaning mechanism, a drying mechanism, a receiving mechanism, and a transfer mechanism, wherein: The feeding mechanism is used to carry the screen to be cleaned; The cleaning mechanism is located after the feeding mechanism and is configured to clean the screen to be cleaned. The drying mechanism is located after the cleaning mechanism and is configured to dry the cleaned screen. The receiving mechanism is located after the drying mechanism and is configured to receive the dried screen. The transfer mechanism is configured to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism, and the receiving mechanism.
2. The screen cleaning device according to claim 1, characterized in that, The feeding mechanism includes a first material frame and a first lifting drive assembly. The first material frame is used to carry stacked screens to be cleaned. The bottom of the first material frame is hollow. The first lifting drive assembly is located below the first material frame. The driving end of the first lifting drive assembly is configured to extend from the bottom of the first material frame into the first material frame and push the screen located in the first material frame upward.
3. The screen cleaning device according to claim 2, characterized in that, The first lifting drive assembly includes a first fixed frame, a first drive component, and a first bracket, wherein: The first bracket includes a first tray and at least one first guide shaft, and the first tray is vertically slidably mounted on the first fixed frame via the first guide shaft; The bottom of the first material frame is provided with a first hollow area that allows the first pallet to pass through; The first pallet is connected to the drive end of the first drive member; the first drive member is configured to drive the first pallet to rise and fall, thereby causing the first pallet to push the screen located in the first material frame to move upward.
4. The screen cleaning device according to claim 2, characterized in that, A first sensor is installed at a first specified height of the first material frame; The first sensor is configured to detect whether the top screen in the first material frame has reached the first specified height, and the first lifting drive assembly is configured to stop pushing the screen after the top screen in the first material frame has reached the first specified height. Alternatively, the first specified height is the highest stacked height of the screen within the first material frame.
5. The screen cleaning device according to claim 2, characterized in that, The feeding mechanism further includes a first guide rail, which is arranged in a horizontal direction, and the first material frame is slidably mounted on the first guide rail; The first material frame is provided with a handle for pulling the first material frame to slide along the first guide rail, and / or the feeding mechanism is provided with a second driving member for driving the first material frame to slide along the first guide rail.
6. The screen cleaning device according to claim 1, characterized in that: The cleaning mechanism includes a container and an ultrasonic cleaning assembly. The container is used to hold at least one of the screen printing plates and contains cleaning fluid. The ultrasonic cleaning assembly is configured to perform ultrasonic cleaning on the screen printing plates in the container; or... The cleaning mechanism includes a container and a high-pressure water gun. The container is used to hold at least one of the screens, and the high-pressure water gun is configured to spray pressurized cleaning fluid to clean the screen in the container.
7. The screen cleaning device according to claim 1, characterized in that, The drying mechanism includes a first support bracket and a blowing assembly, wherein: The first support bracket is used to support the screen to be dried; The air blowing assembly is configured to blow air onto the screen located on the first support bracket.
8. The screen cleaning device according to claim 7, characterized in that, The air blowing assembly includes a first mounting bracket and at least two manifolds mounted on the first mounting bracket, each manifold being provided with at least one air outlet; the manifolds are distributed on both sides of the screen surface of the first support bracket, and the air outlets on the manifolds face the screen surface; The drying mechanism further includes a second lateral movement drive assembly configured to drive the first mounting bracket and all the manifolds to move laterally in a second direction, so that the blowing range of all the manifolds covers both sides of the screen.
9. The screen cleaning device according to claim 1, characterized in that, The receiving mechanism and the feeding mechanism have the same structure.
10. The screen cleaning device according to claim 1, characterized in that, The transfer mechanism includes a transport track and at least one transfer component, wherein: Each of the aforementioned transfer components is slidably connected to the conveying track, which extends to the locations of the feeding mechanism, the cleaning mechanism, the drying mechanism, and the receiving mechanism. The transfer components are configured to pick up or release the screen. The various transfer components cooperate to transfer the screen between the feeding mechanism, the cleaning mechanism, the drying mechanism, and the receiving mechanism.
11. The screen cleaning device according to claim 10, characterized in that, There are two transfer components, one of which transfers the screen between the feeding mechanism, the washing mechanism, and the drying mechanism, and the other transfer component transfers the screen between the drying mechanism and the receiving mechanism.
12. The screen cleaning apparatus according to any one of claims 10 or 11, characterized in that, The transfer assembly includes a lateral movement drive unit, a lifting drive unit, and a pickup unit, wherein: The pickup unit is configured to pick up a screen; The drive end of the transverse drive unit is connected to the lifting drive unit, and the transverse drive unit is configured to drive the lifting drive unit to reciprocate along the conveying track. The lifting drive unit is driven to the pickup unit, and the lifting drive unit is configured to drive the pickup unit to lift up and down.
13. The screen cleaning device according to claim 12, characterized in that, The picking unit includes a gripper assembly for holding the screen printing plate, or the picking unit includes a suction cup assembly for picking up the screen printing plate.
14. The screen cleaning device according to claim 1, characterized in that, The screen cleaning device also includes a cleaning mechanism; The cleaning mechanism includes a second support frame, a drive assembly, and a cleaning assembly, wherein: The second support frame is configured to hold the screen to be cleaned; The drive end of the drive component is connected to the cleaning component, and the drive component is configured to drive the cleaning component to move so as to clean the surface of the screen using the cleaning component. The transfer mechanism is further configured to first transfer the screen to be cleaned on the feeding mechanism to the cleaning mechanism and then to the washing mechanism, or the transfer mechanism is further configured to first transfer the screen to be cleaned on the feeding mechanism to the washing mechanism and then to the cleaning mechanism.
15. The screen cleaning device according to claim 14, characterized in that, The cleaning assembly includes a second mounting base, a brush roller, and an eleventh driving component, wherein: The two ends of the brush roller are rotatably mounted on the second mounting base. The brush roller is located below the screen on the second support frame, and the outer peripheral surface of the brush roller is in contact with the screen on the second support frame. The eleventh driving member is mounted on the second mounting base, and the driving end of the eleventh driving member is connected to the brush roller. The eleventh driving member is configured to drive the brush roller to rotate. The drive end of the drive component is connected to the second mounting base, and the drive component is configured to drive the second mounting base to move so that the brush roller moves against the lower surface of the screen.
16. The screen cleaning device according to claim 15, characterized in that, The cleaning mechanism further includes a scraping screen and a first waste bin, wherein: The scraping screen is suspended in the first waste box, which is located below the screen on the second support frame. The outer circumferential surface of the brush roller is in contact with the scraping screen. The scraping screen is used to scrape off the waste material on the brush roller, and the first waste box is used to collect the waste material falling from the mesh of the scraping screen.
17. The screen cleaning device according to claim 1, characterized in that, The screen cleaning device also includes a detection mechanism; The testing mechanism includes a screen display rack and at least one testing camera, wherein: The screen display rack is used to place the screen after it has been dried by the drying mechanism, and the detection camera is located below the screen on the screen display rack; The detection camera or the screen display stand is configured to be movable so that the detection camera's shooting range covers the entire lower surface of the screen display; The inspection camera is configured to inspect the cleanliness of the screen printing plate; There are two receiving mechanisms, one of which is used to receive screens that meet the cleanliness standard, and the other is used to receive screens that do not meet the cleanliness standard. The transfer mechanism is also configured to transfer the screen between the drying mechanism and the detection mechanism, and between the detection mechanism and the receiving mechanism.