High-speed hydraulic cutting device
By introducing a hydraulically driven clamping plate and slide rail mechanism into the high-speed hydraulic cutting device, the problem of unstable wire fixing was solved, achieving efficient wire cutting and feeding, and improving cutting quality and production efficiency.
Patent Information
- Application Number
- CN202423050151.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing high-speed hydraulic cutting devices do not provide ideal wire fixation during the cutting process, resulting in a decline in cutting quality.
A fixing mechanism including a placement plate and a clamping plate is adopted. The clamping plate is driven by a hydraulic cylinder to approach the wire for fixing. Combined with a slide rail and a hydraulic telescopic rod, the wire is stably clamped and fed.
It improves the fixing effect of wire cutting, ensures the cutting quality, and achieves stable cutting control and continuous feeding.
Smart Images
Figure CN223811496U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wire cutting technology, and more specifically, to a high-speed hydraulic cutting device. Background Technology
[0002] High-speed flying shears are essential equipment in the metal processing industry, primarily used for high-speed cutting of metal wires on production lines. They are commonly used in the cutting of materials such as steel and aluminum alloys, enabling rapid and precise cutting operations. A typical high-speed flying shear includes a cutting mechanism, usually a hydraulically driven blade or cutting head, used to cut the passing metal material. High-speed flying shears are widely used in the steel industry, aluminum alloy processing, and other metal processing fields. They enable rapid cutting on high-speed production lines, improving production efficiency, providing precise cutting control to ensure consistent and accurate cutting dimensions, and possessing stable performance and a reliable mechanical structure to ensure long-term stable operation. Overall, high-speed flying shears play a vital role in the metal processing industry, helping companies improve production efficiency and product quality through efficient and precise cutting operations, meeting the demands of modern manufacturing for high-speed, high-precision equipment.
[0003] A high-speed hydraulic cutting device plays a key role in improving production efficiency, reducing material waste, and improving product quality through its highly precise control and rapid response capabilities. Before cutting wire, the wire needs to be fixed. However, the fixing effect in the existing high-speed hydraulic cutting device is not ideal, and displacement may occur during the cutting process, which reduces the quality of the cutting process. Utility Model Content
[0004] To overcome the above deficiencies, this application provides a high-speed hydraulic cutting device that overcomes or at least partially solves the above technical problems.
[0005] This application provides a high-speed hydraulic cutting device, including...
[0006] A workbench and a cutting blade, the cutting blade being used for cutting wire;
[0007] A fixing mechanism, located above the workbench, includes a placement plate and a clamping plate. The fixing mechanism is used to fix the wire. The placement plate is used to place the wire. The clamping plate is fixedly connected to the top of the placement plate. There are two clamping plates, which are symmetrically arranged front and back. The clamping plates can be controlled to move closer to the wire to fix it.
[0008] In a preferred embodiment, a fixed plate is provided above the workbench, a first connecting plate is rotatably mounted on the fixed plate, a second connecting plate is rotatably connected to the first connecting plate, and the second connecting plate is rotatably connected to the placement plate.
[0009] In a preferred embodiment, a first hydraulic cylinder is fixedly connected to the top of the fixing plate, and one of the placement plates is fixedly connected to the telescopic end of the first hydraulic cylinder.
[0010] In a preferred embodiment, a slide rail is fixedly connected to the top of the fixing plate, and a slider is fixedly connected to the bottom of the placement plate, the slider being slidably connected to the slide rail.
[0011] In a preferred embodiment, a rail and a hydraulic telescopic rod are fixedly connected to the top of the workbench, a sliding block is fixedly connected to the telescopic end of the hydraulic telescopic rod, the sliding block is slidably connected to the rail, and the top of the sliding block is fixedly connected to the bottom of the fixed plate.
[0012] In a preferred embodiment, a support frame is fixedly connected to the top of the workbench, a second hydraulic cylinder is fixedly connected to the top of the support frame, the cutting blade is fixedly connected to the telescopic end of the second hydraulic cylinder, and a cutting groove is provided on the top of the workbench, the cutting groove being located directly below the cutting blade.
[0013] In a preferred embodiment, a fan is fixedly connected to the outer side of the support frame, an air inlet pipe is fixedly connected to the air inlet of the fan, an air outlet pipe is fixedly connected to the air outlet of the fan, the air outlet pipe is fixedly connected to the support frame and extends out of the support frame, and a fan hopper is fixedly connected to the other end of the air outlet pipe.
[0014] By placing the wire on the placement plate and then activating the first hydraulic cylinder, the retraction end of the first hydraulic cylinder retracts, causing the placement plate connected to it to move. The placement plate then rotates the second connecting plate, which in turn rotates the first connecting plate. This causes the other placement plate to move relative to the wire through the other second connecting plate, thereby bringing the two clamping plates closer to the wire and fixing it in place. This provides a good fixing effect and improves the quality of the cutting process. Attached Figure Description
[0015] Figure 1 This is a perspective view of the overall structure provided in the embodiments of this application;
[0016] Figure 2 A schematic diagram of the fixing mechanism structure provided for the embodiments of this application;
[0017] Figure 3 A bottom view of the fixing plate structure provided for an embodiment of this application;
[0018] Figure 4 A schematic diagram of the support frame structure provided for an embodiment of this application;
[0019] In the diagram: 1. Workbench; 2. Fixing mechanism; 201. Placement plate; 202. Clamping plate; 203. Fixing plate; 204. First connecting plate; 205. Second connecting plate; 206. First hydraulic cylinder; 207. Slide rail; 208. Slider; 3. Hydraulic telescopic rod; 4. Sliding block; 5. Track; 6. Support frame; 7. Second hydraulic cylinder; 8. Cutting blade; 9. Cutting groove; 10. Fan; 11. Air inlet pipe; 12. Air outlet pipe; 13. Air duct. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, not all of them. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0021] Reference Figures 1-4 This application provides a technical solution: a high-speed hydraulic cutting device, including a worktable 1, a cutting blade 8, and a fixing mechanism 2. The cutting blade 8 is used for cutting wire; the production speed can reach 112m / s. The fixing mechanism 2 is located above the worktable 1 and includes a placement plate 201 and a clamping plate 202. The fixing mechanism 2 is used to fix the wire. The placement plate 201 is used to place the wire. The clamping plate 202 is fixedly connected to the top of the placement plate 201. There are two clamping plates 202, which are symmetrically arranged front and back. The clamping plates 202 can be controlled to approach the wire to fix it. The highest point of the placement plate 201 is on the same horizontal plane as the highest point of the worktable 1 directly below the cutting blade 8, so that the wire can slide on the worktable 1 when feeding the wire, making it easier to cut.
[0022] A fixed plate 203 is provided above the workbench 1. A first connecting plate 204 is rotatably mounted on the fixed plate 203. A second connecting plate 205 is rotatably connected to the first connecting plate 204. The second connecting plate 205 is rotatably connected to the placement plate 201. A first hydraulic cylinder 206 is fixedly connected to the top of the fixed plate 203. One of the placement plates 201 is fixedly connected to the telescopic end of the first hydraulic cylinder 206. A slide rail 207 is fixedly connected to the top of the fixed plate 203. A slider 208 is fixedly connected to the bottom of the placement plate 201. The slider 208 is slidably connected to the slide rail 207. By placing the wire on the placement plate 201 and then activating the first hydraulic cylinder 206, the first... The retraction end of a hydraulic cylinder 206 retracts, causing the placement plate 201 connected to it to move. The placement plate 201 drives the second connecting plate 205 to rotate, and the second connecting plate 205 drives the first connecting plate 204 to rotate. Thus, through another second connecting plate 205, another placement plate 201 is moved relative to it, thereby causing the two clamping plates 202 to approach the wire and fix the wire. The fixing effect is good, which improves the quality of cutting. During the clamping process, the placement plate 201 drives the slider 208 to slide along the slide rail 207 to limit the placement plate 201 to move only along the slide rail 207, and to support the placement plate 201 and the clamping plate 202.
[0023] The top of the workbench 1 is fixedly connected to a rail 5 and a hydraulic telescopic rod 3. The telescopic end of the hydraulic telescopic rod 3 is fixedly connected to a sliding block 4. The sliding block 4 is slidably connected to the rail 5. The top of the sliding block 4 is fixedly connected to the bottom of the fixed plate 203. By activating the hydraulic telescopic rod 3, the telescopic end of the hydraulic telescopic rod 3 extends and drives the sliding block 4 to slide along the rail 5, thereby driving the fixed plate 203 and the wire fixed on it into the cutting area of the cutting blade 8 for feeding, enabling continuous cutting.
[0024] A support frame 6 is fixedly connected to the top of the workbench 1, and a second hydraulic cylinder 7 is fixedly connected to the top of the support frame 6. The cutting blade 8 is fixedly connected to the telescopic end of the second hydraulic cylinder 7. A cutting groove 9 is opened on the top of the workbench 1 and is located directly below the cutting blade 8. By activating the second hydraulic cylinder 7, the telescopic end of the second hydraulic cylinder 7 drives the cutting blade 8 to descend and cut the wire in the cutting groove 9.
[0025] A fan 10 is fixedly connected to the outside of the support frame 6. An air inlet pipe 11 is fixedly connected to the air inlet of the fan 10, and an air outlet pipe 12 is fixedly connected to the air outlet of the fan 10. The air outlet pipe 12 is fixedly connected to the support frame 6 and extends out of the support frame 6. A wind hopper 13 is fixedly connected to the other end of the air outlet pipe 12. When the fan 10 is started, the air passes through the air inlet pipe 11 and the air outlet pipe 12, and is finally blown out by the wind hopper 13, blowing off the waste debris that falls on the workbench 1.
Claims
1. A high-speed hydraulic cutting device, characterized in that, include A workbench (1) and a cutting blade (8), the cutting blade (8) being used for cutting wire; The fixing mechanism (2) is located above the workbench (1) and includes a placement plate (201) and a clamping plate (202). The fixing mechanism (2) is used to fix the wire. The placement plate (201) is used to place the wire. The clamping plate (202) is fixedly connected to the top of the placement plate (201). There are two clamping plates (202), which are symmetrically arranged front and back. The clamping plates (202) can be controlled to move close to the wire to fix the wire.
2. The high-speed hydraulic cutting device according to claim 1, characterized in that, A fixed plate (203) is provided above the workbench (1). A first connecting plate (204) is rotatably mounted on the fixed plate (203). A second connecting plate (205) is rotatably connected to the first connecting plate (204). The second connecting plate (205) is rotatably connected to the placement plate (201).
3. The high-speed hydraulic cutting device according to claim 2, characterized in that, The top of the fixing plate (203) is fixedly connected to a first hydraulic cylinder (206), and one of the placement plates (201) is fixedly connected to the telescopic end of the first hydraulic cylinder (206).
4. A high-speed hydraulic cutting device according to claim 3, characterized in that, The top of the fixed plate (203) is fixedly connected to a slide rail (207), and the bottom of the placement plate (201) is fixedly connected to a slider (208), which is slidably connected to the slide rail (207).
5. A high-speed hydraulic cutting device according to claim 4, characterized in that, The top of the workbench (1) is fixedly connected to a rail (5) and a hydraulic telescopic rod (3). The telescopic end of the hydraulic telescopic rod (3) is fixedly connected to a sliding block (4). The sliding block (4) is slidably connected to the rail (5). The top of the sliding block (4) is fixedly connected to the bottom of the fixed plate (203).
6. A high-speed hydraulic cutting device according to claim 5, characterized in that, The top of the workbench (1) is fixedly connected to a support frame (6), and the top of the support frame (6) is fixedly connected to a second hydraulic cylinder (7). The cutting blade (8) is fixedly connected to the telescopic end of the second hydraulic cylinder (7). The top of the workbench (1) is provided with a cutting groove (9), which is located directly below the cutting blade (8).
7. A high-speed hydraulic cutting device according to claim 6, characterized in that, A fan (10) is fixedly connected to the outside of the support frame (6). An air inlet pipe (11) is fixedly connected to the air inlet of the fan (10). An air outlet pipe (12) is fixedly connected to the air outlet of the fan (10). The air outlet pipe (12) is fixedly connected to the support frame (6) and extends out of the support frame (6). A wind hopper (13) is fixedly connected to the other end of the air outlet pipe (12).