Plaque rubber ring installation auxiliary device
By designing an auxiliary device for installing decorative panel rubber rings, the automated installation of rubber rings on decorative panels was achieved, solving the problems of improper control of insulating oil application and time-consuming and labor-intensive manual operation, thus improving work efficiency and environmental protection.
Patent Information
- Application Number
- CN202423195454.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In existing technologies, the amount of insulating oil applied during the electroplating process of decorative panels cannot be controlled, resulting in environmental pollution. Manual application is time-consuming and labor-intensive, while the encapsulation method is time-consuming and labor-intensive and requires both workpiece fixation and rubber ring installation.
Design an auxiliary device for installing decorative panel rubber rings, including a worktable, a fixing unit and a driving unit. The driving unit moves on the worktable and works with the clamping module to press the decorative panel. The operator only needs to install the rubber ring. After installation, the material is picked up by a robot or another operator, realizing automated production line operation.
It improves the efficiency of installing decorative panel rubber rings, reduces manpower waste, avoids oil dripping pollution, simplifies the operation process, and improves work efficiency.
Smart Images

Figure CN223812259U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of electroplating protection, specifically is a kind of decorative plate rubber ring installation auxiliary device. BACKGROUND
[0002] Automobile decorative plate refers to strip-shaped parts used for decorating and protecting the appearance of automobile, usually installed at the body, window, front and rear bumpers and other parts of automobile. They not only can improve the appearance of automobile, but also can have certain functionality. Before the electroplating process of decorative plate, insulation treatment is often needed on the connecting part of decorative plate.
[0003] There are many methods for local electroplating, the most common ones are encapsulation method and smearing method. Encapsulation method is to use insulating materials such as plastic film, adhesive tape, plastic tube and rubber plug to block and bandage non-plating parts. Smearing method is to smear insulating oil or insulating glue on the position not needed for electroplating.
[0004] CN220111466U discloses an equipment for automatically smearing insulating oil on automobile decorative strip. The equipment is to fix automobile decorative strip by setting support assembly and pressing assembly on oil storage tank, and to smearing insulating oil on automobile decorative strip by driving oil taking spoon to go up to the outside of oil storage tank through oil taking hole by lifting mechanism. The equipment is simple to operate, accurate and convenient to smear oil, and the detachable connection between connecting plate and lifting mechanism is convenient for maintenance and replacement of oil taking assembly.
[0005] However, the smearing method of insulating oil by equipment cannot control the amount of insulating oil, which leads to the insulating oil smearing on decorative strip to easily drop and pollute the workshop environment. Although the smearing method by manual operation can control the amount of smearing, it is very time-consuming and labor-intensive.
[0006] For encapsulation method, the operator needs to consider both the fixation of workpiece and the installation of rubber ring, which is very time-consuming and labor-intensive. CONTENT OF UTILITY MODEL
[0007] The purpose of the present application is to solve the above problems, and a decorative plate rubber ring installation auxiliary device is provided. The auxiliary device is slidably connected to the workbench by fixing unit, and moves to the installation station under the drive of the drive unit. In the installation station, the decorative plate on the fixing unit is pressed by cooperating with the pressing module, and the operator only needs to install the rubber ring. After installation, the drive unit is driven to move to the material taking station, and another worker or mechanical hand takes the material in the material taking station, and then puts the decorative plate without rubber ring into the fixing unit. The operator does not need to consider both the fixation of workpiece and the installation of rubber ring, which improves the work efficiency.
[0008] To achieve the above purpose, the present application provides the following technical solutions:
[0009] The application discloses a decorative plate rubber ring installation auxiliary device which comprises a workbench, a fixing unit for placing a decorative plate, a driving unit connected to the workbench, the fixing unit is slidably connected to the workbench, the workbench is provided with a material taking station and an installation station, and the driving unit is used for driving the fixing unit to reciprocate between the material taking station and the installation station.
[0010] The workbench is further provided with a pressing module, the pressing module is located on the installation station, and when the fixing unit is located on the installation station, the pressing module is used for pressing the decorative plate on the fixing unit; the material taking station is used for taking out the decorative plate with the installed rubber ring and placing the decorative plate without the installed rubber ring.
[0011] Preferably, the fixing unit comprises a transmission block and a fixing seat, the fixing seat is provided with a recess for placing the decorative plate, both ends of the fixing seat are provided with connecting pieces, the connecting pieces are provided with through holes for penetrating bolts, the connecting pieces are detachably connected to one side of the transmission block through the bolts, the transmission block is in transmission connection with the driving unit, and the transmission block is slidably connected to the workbench.
[0012] Preferably, the driving unit comprises a driving motor connected to the bottom of the workbench and a driving gear, the power output end of the driving motor is connected with the driving gear through the workbench, one side of the transmission block is provided with a tooth portion arranged along the length direction of the transmission block, and the transmission block is in meshing connection with the driving gear through the tooth portion.
[0013] Preferably, the workbench is provided with a sliding groove arranged along the length direction of the workbench, the bottom of the fixing unit is provided with a sliding block matched with the sliding groove, and the fixing unit is slidably connected with the sliding groove through the sliding block.
[0014] Preferably, the workbench is further provided with a strip-shaped groove, the pressing module is detachably connected with the strip-shaped groove through bolts and nuts, and the pressing module can be adjusted in position along the length direction of the strip-shaped groove.
[0015] Preferably, the pressing module comprises a lower pressing cylinder and an elastic block, the cylinder body of the lower pressing cylinder is detachably connected with the strip-shaped groove through bolts and nuts, and the elastic block is connected to the power output end of the lower pressing cylinder.
[0016] Preferably, the transmission block, the fixing seat and the lower pressing module are arranged in a central symmetry around the axis center of the driving gear.
[0017] Compared with the prior art, the application has the following beneficial effects:
[0018] The fixed unit is slidably connected to the workbench, and is driven by the driving unit to move to the mounting station. In the mounting station, the decorative plate on the fixed unit is pressed by the pressing module. The operator only needs to install the rubber ring. After the installation is completed, the fixed unit is driven by the driving unit to move to the material taking station. In the material taking station, another worker or a mechanical hand takes the material, and then puts the decorative plate without the installed rubber ring into the fixed unit. The operator does not need to fix the workpiece and install the rubber ring, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 is a perspective view of the decorative plate rubber ring installation auxiliary device of example 1;
[0020] Fig. 2 is a front view of the decorative plate rubber ring installation auxiliary device of example 1;
[0021] Fig. 3 is a side view of the decorative plate rubber ring installation auxiliary device of example 1;
[0022] Fig. 4 is a top view of the decorative plate rubber ring installation auxiliary device of example 1;
[0023] Wherein, each reference sign is as follows:
[0024] Workbench 1; fixed unit 2; driving unit 3; pressing module 11; sliding groove 12; strip-shaped groove 13; fixed seat 21; transmission block 22; driving motor 31; driving gear 32; lower pressing cylinder 111; elastic block 112; recess 211; connecting plate 212; toothed portion 221; sliding block 222; decorative plate A; connecting portion B; mounting station C; material taking station. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Example 1
[0027] Reference Figs. 1-4 A decorative plate rubber ring installation auxiliary device includes a workbench 1, a fixed unit 2 for placing a decorative plate A, and a driving unit 3 connected to the workbench 1. The fixed unit 2 is slidably connected to the workbench 1. The workbench 1 is provided with a material taking station D and a mounting station C. The driving unit 3 is used to drive the fixed unit 2 to move back and forth between the material taking station D and the mounting station C.
[0028] The workbench 1 is further provided with a pressing module 11, the pressing module 11 is located at the installation station C, and when the fixing unit 2 is located at the installation station C, the pressing module 11 is used for pressing the decorative plate A on the fixing unit 2; the material taking station D is used for taking out the decorative plate A which has installed the rubber ring, and placing the decorative plate A which has not installed the rubber ring in the fixing unit 2.
[0029] It should be noted that, as for the material taking station D in the embodiment, in the preferred embodiment, a mechanical arm with adsorption feeding function can be adopted, and the mechanical arm is used to complete the taking out of the decorative plate A which has installed the rubber ring and the placing of the decorative plate A which has not installed the rubber ring;
[0030] In a specific embodiment, two operators can also complete the operation, specifically, one operator installs the rubber ring at the installation station C, and the other operator takes out the decorative plate A which has installed the rubber ring at the material taking station D, places the decorative plate A which has not installed the rubber ring in the fixing unit 2, and observes whether the rubber ring on the taken-out decorative plate A is installed correctly, and then arranges and places the decorative plate A at a specified position. The embodiment is described in the second mode.
[0031] In this design, when the driving unit 3 drives the fixing unit 2 to move from the material taking station D to the installation station C, the pressing module 11 acts to press the decorative plate A on the fixing unit 2, the operator sleeves the rubber ring on the connecting part B of the decorative plate A one by one, the pressing module 11 resets, and then the driving unit 3 acts according to the preset time of the external control unit, or the operator controls the driving unit 3 to act through a switch, and moves the fixing unit 2 from the installation station C to the material taking station D, the operator at the material taking station D takes out the decorative plate A in the fixing unit 2, and places the decorative plate A which has not installed the rubber ring in the fixing unit 2, and then the operator at the material taking station D needs to observe the taken-out decorative plate A to ensure that the rubber ring is installed in the correct position without omission.
[0032] In the embodiment, the fixing unit 2 comprises a transmission block 22 and a fixing seat 21, the fixing seat 21 is provided with a recess 211 for placing the decorative plate A, both ends of the fixing seat 21 are provided with connecting pieces 212, the connecting pieces 212 are provided with through holes (not shown in the figure) for the external bolts to pass through, the connecting pieces 212 are detachably connected to one side of the transmission block 22 through the external bolts, the transmission block 22 is in transmission connection with the driving unit 3, and the transmission block 22 is in sliding connection with the workbench 1.
[0033] Specifically, the fixing seat 21 is detachably connected to the transmission block 22, so that the fixing seat 21 can be replaced according to decorative plates A with different shapes, and the replacement is very convenient, and the fixing seat 21 can be detached only by loosening the bolts to separate the connecting pieces 212 from the fixing seat 21; the transmission block 22 is used to transmit the power output of the driving unit 3.
[0034] Preferably, the driving unit 3 comprises a driving motor 31 connected to the bottom of the workbench 1 and a driving gear 32, the power output end of the driving motor 31 is connected with the driving gear 32 through the workbench 1, and one side of the transmission block 22 is provided with a tooth portion 221 arranged along the length direction of the transmission block 22, and the transmission block 22 is engaged with the driving gear 32 through the tooth portion 221.
[0035] In actual use, the driving motor 31 drives the transmission block 22 to move back and forth between the material taking station D and the mounting station C in a forward and reverse rotation mode, specifically, the driving motor 31 rotates to drive the driving gear 32 to rotate, and under the engagement of the driving gear 32 and the tooth portion 221 of the transmission block 22, the rotation of the gear drives the transmission block 22 to move horizontally along the length direction of the workbench 1.
[0036] In the embodiment, the workbench 1 is provided with a sliding groove 12 arranged along the length direction of the workbench 1, and the bottom of the fixing unit 2 is provided with a sliding block 222 matched with the sliding groove 12, and the fixing unit 2 is slidably connected with the sliding groove 12 through the sliding block 222. Under the driving of the gear, the transmission block 22 moves along the length direction of the sliding groove 12 through the sliding block 222, and through the cooperation of the sliding block 222 and the sliding groove 12, the movement of the transmission block 22 is more stable.
[0037] Preferably, the workbench 1 is further provided with a strip-shaped groove 13, and the compression module 11 is detachably connected with the strip-shaped groove 13 through externally provided bolts and nuts, and the compression module 11 can be adjusted in position along the length direction of the strip-shaped groove 13.
[0038] In actual application, because the positions of the connecting portions B of the decorative plates A of different shapes are different, even if different fixing bases 21 are replaced, the position adjustment of the compression module 11 needs to be performed according to the position of the connecting portion B on the decorative plate A, specifically, the nuts are loosened to loosen the compression module 11, and then the nuts are locked after the compression module 11 is adjusted to the appropriate position to fix the compression module 11, and the position adjustment of the compression module 11 is completed.
[0039] Further, the compression module 11 comprises a downward pressing air cylinder 111 and an elastic block 112, the cylinder body of the downward pressing air cylinder 111 is detachably connected with the strip-shaped groove 13 through externally provided bolts and nuts, and the elastic block 112 is connected to the power output end of the downward pressing air cylinder 111. The downward pressing air cylinder drives the power output end to move downward, and drives the elastic block 112 to move downward, so that the elastic block 112 contacts with the decorative plate A and presses the decorative plate A on the fixing unit 2, thereby ensuring the stability of the decorative plate A during the installation of the rubber ring.
[0040] Preferably, the transmission blocks 22, the fixing seats 21 and the pressing modules 11 are arranged symmetrically around the axis center of the driving gear 32. That is to say, two installation stations C and two material taking stations D are arranged symmetrically in a center on the workbench 1, and the two transmission blocks 22 engaged with the driving gear 32 are driven to move by the driving gear 32, specifically, when the driving gear 32 rotates, the two transmission blocks 22 move towards each other, realizing that one driving unit 3 drives two fixing units 2 to move synchronously.
[0041] The above only describes the preferred embodiments of the present application, and it should be noted that those skilled in the art can make several improvements or modifications without departing from the principles of the present application, and these improvements or modifications should also be considered as the protection scope of the present application.
Claims
1. A trim bead installation aid characterized by, The application relates to a decoration plate mounting device, which comprises a workbench, a fixing unit for placing decoration plates, a driving unit connected to the workbench, the fixing unit is slidably connected to the workbench, a material taking station and a mounting station are arranged on the workbench, and the driving unit is used for driving the fixing unit to reciprocate between the material taking station and the mounting station. A pressing module is further arranged on the workbench, the pressing module is arranged on the mounting station, and the pressing module is used for pressing the decoration plate on the fixing unit when the fixing unit is arranged on the mounting station; the material taking station is used for taking out the decoration plate with installed rubber rings and placing the decoration plate without installed rubber rings.
2. The grommet installation aid of claim 1, wherein, The fixing unit comprises a transmission block and a fixing seat, the fixing seat is provided with a recess for placing the decoration plate, both ends of the fixing seat are provided with connecting pieces, the connecting pieces are provided with through holes for penetrating bolts, the connecting pieces are detachably connected to one side of the transmission block through the bolts, the transmission block is in transmission connection with the driving unit, and the transmission block is slidably connected to the workbench.
3. The grommet installation aid of claim 2, wherein, The driving unit comprises a driving motor connected to the bottom of the workbench and a driving gear, the power output end of the driving motor penetrates through the workbench and is connected with the driving gear, one side of the transmission block is provided with a tooth portion arranged along the length direction of the transmission block, and the transmission block is in meshing connection with the driving gear through the tooth portion.
4. The grommet installation aid of claim 1, wherein, The workbench is provided with a sliding groove arranged along the length direction of the workbench, the bottom of the fixing unit is provided with a sliding block matched with the sliding groove, and the fixing unit is slidably connected with the sliding groove through the sliding block.
5. The grommet installation aid of claim 1, wherein, The workbench is further provided with a strip-shaped groove, the pressing module is detachably connected with the strip-shaped groove through bolts and nuts, and the pressing module can be adjusted in position along the length direction of the strip-shaped groove.
6. The grommet installation aid of claim 5, wherein, The pressing module comprises a pressing cylinder and an elastic block, the cylinder body of the pressing cylinder is detachably connected with the strip-shaped groove through bolts and nuts, and the elastic block is connected to the power output end of the pressing cylinder.
7. The grommet installation aid of claim 3, wherein, The transmission block, the fixing seat and the pressing module are arranged in a central symmetry mode around the axis center of the driving gear.