Die-casting aluminum straight barrel type waterproof heat dissipation controller

Abstract

The utility model discloses a die-casting aluminum straight barrel type waterproof heat dissipation controller which comprises a base, a surrounding plate is integrally formed around the top of the base, the top of the surrounding plate is fixedly connected with a surface cover, a plurality of heat dissipation ribs are arranged at the bottom of the base, heat dissipation steps are embedded in the tops of the heat dissipation ribs, and the heat dissipation steps are T-shaped. A socket hole and a binding post hole are respectively formed in the surface cover; according to the utility model, the base and the coaming are integrally formed and are matched with the surface cover for sealing, the socket hole and the binding post hole are matched with the sealing rubber ring and the annular waterproof gasket, the heat dissipation step is arranged in the base to facilitate the installation of the aluminum substrate, and the heat dissipation step is attached to the plurality of heat dissipation ribs, so that the heat conduction efficiency and the heat dissipation area are increased, and the heat dissipation efficiency is improved; the heat stability of the controller in the working process is guaranteed, the problems of poor heat dissipation and water inflow short circuit of a traditional controller are solved, and the controller is suitable for high-power and high-protection-requirement scenes such as electric vehicles and industrial motors.

Description

Technical Field

[0001] This utility model relates to the field of controller technology, specifically to a die-cast aluminum straight-barrel waterproof heat dissipation controller. Background Technology

[0002] A controller is a device or combination of devices used to automatically regulate the state of a system. It is widely used in industrial automation, robotics, electronic equipment and other fields. The controller housing is usually made of plastic, aluminum alloy or stainless steel, which has good protective performance and protects the internal circuits from the influence of the external environment.

[0003] However, traditional controllers have significant shortcomings in terms of heat dissipation, waterproofing, and structural strength. The small thermal contact area after the controller's base is fixed to the MOSFET results in low heat dissipation efficiency, high thermal resistance, and a high risk of device failure due to high temperatures. Insufficient sealing of the terminals and sockets allows rainwater or moisture to penetrate, causing short circuits. Furthermore, the separate base and side structure is prone to stress concentration, leading to insufficient overall structural strength. Therefore, there is an urgent need to design a controller housing with efficient heat dissipation, excellent waterproofing, and a high-strength structure. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art.

[0005] Therefore, one objective of this utility model is to provide a die-cast aluminum straight-barrel waterproof heat dissipation controller. This die-cast aluminum straight-barrel waterproof heat dissipation controller is sealed by the cooperation of a base, a surrounding plate and a cover. The socket hole and the terminal hole are sealed with a sealing rubber ring and an annular waterproof gasket. The base is provided with heat dissipation steps to facilitate the installation of the aluminum substrate. It has high heat dissipation efficiency and waterproof effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a die-cast aluminum straight-barrel waterproof heat dissipation controller, including a base, a surrounding plate integrally formed around the top of the base, a cover fixedly connected to the top of the surrounding plate, a plurality of heat dissipation ribs at the bottom of the base, heat dissipation steps embedded at the top of the heat dissipation ribs, the heat dissipation steps being T-shaped, a socket hole and a terminal hole respectively provided on the cover, a first sealing ring provided on the socket hole, and an annular waterproof gasket provided on the terminal hole.

[0007] Preferably, the top inner wall of the enclosure is provided with a second sealing ring, which is in contact with the bottom of the cover.

[0008] Preferably, the heat dissipation step is provided with a mounting groove, and the inner wall of the mounting groove is coated with a thermally conductive silicone grease layer.

[0009] Preferably, two connecting plates are symmetrically installed on the inner wall of the enclosure, and the cover is connected to the connecting plates by bolts.

[0010] Preferably, the outer wall of the enclosure is provided with a plurality of linear grooves.

[0011] Preferably, the heat dissipation step is a metal heat-conducting plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the base and the surrounding plate are integrally formed and sealed with a cover. The socket hole and the terminal hole are sealed with a sealing ring and annular waterproof gasket. The base is provided with a heat dissipation step to facilitate the installation of the aluminum substrate. The heat dissipation step and several heat dissipation fins fit together to increase the heat conduction efficiency and heat dissipation area, thereby improving the heat dissipation efficiency and ensuring the thermal stability of the controller during operation. It solves the problems of poor heat dissipation and water ingress short circuit in traditional controllers and is suitable for high-power and high-protection scenarios such as electric vehicles and industrial motors. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a die-cast aluminum straight-barrel waterproof heat dissipation controller according to an embodiment of the present utility model;

[0014] Figure 2 This is a side view of the die-cast aluminum straight-barrel waterproof heat dissipation controller according to an embodiment of the present utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the faceplate of the die-cast aluminum straight-barrel waterproof heat dissipation controller according to an embodiment of the present utility model;

[0016] Figure 4 This is a top view of the base of the die-cast aluminum straight-barrel waterproof heat dissipation controller according to an embodiment of the present utility model;

[0017] Figure 5 This is a schematic diagram of the heat dissipation steps in a die-cast aluminum straight-barrel waterproof heat dissipation controller according to an embodiment of the present utility model;

[0018] Figure 6 This is a cross-sectional structural diagram of the mounting groove in a die-cast aluminum straight-barrel waterproof heat dissipation controller according to an embodiment of the present utility model.

[0019] In the diagram: 1. Base; 2. Enclosure; 3. Cover; 4. First sealing ring; 5. Annular waterproof gasket; 6. Terminal hole; 7. Socket hole; 8. Connecting plate; 9. Heat dissipation step; 10. Mounting groove; 11. Second sealing ring; 12. Thermal grease layer; 13. Heat dissipation fins. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1 The present invention provides a die-cast aluminum straight-barrel waterproof heat dissipation controller, including: a base 1.

[0022] Among them, such as Figures 1-5 As shown, the top of the base 1 is integrally formed with a surrounding plate 2. The top of the surrounding plate 2 is fixedly connected with a cover 3. The bottom of the base 1 is provided with several heat dissipation ribs 13. The top of the heat dissipation ribs 13 is embedded with a heat dissipation step 9, and the heat dissipation step 9 is T-shaped. The controller is composed of the base 1, the surrounding plate 2 and the cover 3. The base 1 and the surrounding plate 2 are integrally die-cast. The surrounding plate 2 forms a closed cavity through the sealing fit between the base 1 and the cover 3. The heat dissipation step 9 is used to install the aluminum substrate. The heat dissipation step 9 and the several heat dissipation ribs 13 are in close contact with each other to increase the heat conduction efficiency and heat dissipation area.

[0023] Furthermore, refer to Figure 6 The heat dissipation step 9 is provided with a mounting groove 10, and the inner wall of the mounting groove 10 is coated with a thermally conductive silicone grease layer 12. The MOS transistor in the controller is mounted on an aluminum substrate, and the aluminum substrate can be fitted into the mounting groove 10. The thermally conductive silicone grease layer 12 fills the space between the mounting groove 10 and the aluminum substrate, thereby enhancing the heat conduction efficiency, reducing thermal resistance, and improving the overall heat dissipation performance.

[0024] In this embodiment, as Figures 1-4 As shown, the faceplate 3 is provided with a socket hole 7 and a terminal hole 6. The socket hole 7 is provided with a first sealing ring 4, and the terminal hole 6 is provided with an annular waterproof gasket 5. The top inner wall of the enclosure 2 is provided with a second sealing ring 11, which fits against the bottom of the faceplate 3.

[0025] The socket hole 7 and the terminal hole 6 are used for the through installation of the controller socket and terminal, respectively. Together with the first sealing ring 4 and the annular waterproof gasket 5, the sealing performance is improved and the waterproof performance is effectively enhanced. The second sealing ring 11 can improve the sealing effect between the cover 3 and the surrounding plate 2.

[0026] Furthermore, the outer wall of the enclosure 2 is provided with several linear grooves. The linear grooves can reduce the weight of the enclosure 2 and increase the surface area, thereby enhancing the overall natural heat dissipation effect of the enclosure 2.

[0027] like Figure 4As shown, two connecting plates 8 are symmetrically installed on the inner wall of the enclosure 2. The cover 3 is connected to the connecting plates 8 by bolts. The connecting plates 8 provide a stable connection point for the cover 3. The bolts can be used to fix the cover, which can achieve quick disassembly and assembly and structural stability.

[0028] Specifically, heat dissipation step 9 is a metal heat-conducting plate. The metal heat-conducting plate has good thermal conductivity and can quickly conduct the heat generated inside the controller to the surface.

[0029] Based on the above technical solution, the working steps of this solution are summarized as follows: The controller provided by this utility model consists of a base 1, a surrounding plate 2 and a face cover 3. The base 1 and the surrounding plate 2 are integrally die-cast. Through the sealing cooperation between the base 1 and the face cover 3, the surrounding plate 2 forms a closed cavity to achieve structural protection.

[0030] The socket hole 7 and the terminal hole 6 are used for the through installation of the controller's socket and terminal, respectively. Together with the first sealing ring 4 and the annular waterproof gasket 5, the sealing performance is improved, effectively enhancing the waterproof performance. The base 1 has a heat dissipation step 9 for easy installation of the aluminum substrate. The heat dissipation step 9 and several heat dissipation fins 13 fit together to increase the heat conduction efficiency and heat dissipation area, thereby improving the heat dissipation efficiency and ensuring the thermal stability of the controller during operation. This solves the problems of poor heat dissipation and water ingress short circuit in traditional controllers, and is suitable for high-power and high-protection scenarios such as electric vehicles and industrial motors.

[0031] All parts not described in this utility model are the same as or can be implemented using existing technology. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A die-cast aluminum straight-barrel waterproof heat dissipation controller, comprising a base (1), characterized in that: The base (1) has an integrally formed surrounding plate (2) on its top perimeter. A cover (3) is fixedly connected to the top of the surrounding plate (2). The bottom of the base (1) has several heat dissipation ribs (13). A heat dissipation step (9) is embedded in the top of the heat dissipation ribs (13). The heat dissipation step (9) is T-shaped. The cover (3) has a socket hole (7) and a terminal hole (6). A first sealing ring (4) is provided on the socket hole (7). An annular waterproof gasket (5) is provided on the terminal hole (6).

2. The die-cast aluminum straight-barrel waterproof heat-dissipation controller according to claim 1, characterized in that: The top inner wall of the enclosure (2) is provided with a second sealing ring (11), which is in contact with the bottom of the cover (3).

3. The die-cast aluminum straight-barrel waterproof heat dissipation controller according to claim 1, characterized in that: The heat dissipation step (9) is provided with a mounting groove (10), and the inner wall of the mounting groove (10) is coated with a thermally conductive silicone grease layer (12).

4. The die-cast aluminum straight-barrel waterproof heat-dissipation controller according to claim 1, characterized in that: Two connecting plates (8) are symmetrically installed on the inner wall of the enclosure (2), and the cover (3) is connected to the connecting plates (8) by bolts.

5. The die-cast aluminum straight-barrel waterproof heat-dissipation controller according to claim 1, characterized in that: The outer wall of the enclosure (2) is provided with several linear grooves.

6. The die-cast aluminum straight-barrel waterproof heat dissipation controller according to claim 1, characterized in that: The heat dissipation step (9) is a metal heat-conducting plate.

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