Side protection device of off-highway dumper
By adopting a protective cover structure on off-highway dump trucks that connects the support assembly and the protective fence assembly, the problems of easy weld breakage of the outriggers and easy breakage upon impact are solved, achieving all-round protection of the fuel tank and improving structural stability, extending service life and reducing maintenance costs.
Patent Information
- Application Number
- CN202423048202.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The side protection devices of existing off-highway dump trucks are prone to weld failure and breakage during use, resulting in insufficient protection of the fuel tank and low structural strength.
The protective cover structure, which connects the bracket assembly and the protective grille assembly, encloses the fuel tank inside. It is fixedly connected to the rear of the vehicle body to form all-round protection, increases the number of connection points to disperse the effects of force and vibration, and improves the structural strength.
It provides all-around protection for the fuel tank, improves the strength and stability of the protective structure, reduces collision deformation, extends service life, and lowers maintenance costs.
Smart Images

Figure CN223812492U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of engineering machinery technology, specifically relating to a side protection device for off-highway dump trucks. Background Technology
[0002] Off-highway dump trucks often experience minor collisions while operating in mines, necessitating the installation of side protection devices to safeguard the fuel tank. Currently, some off-highway dump trucks only use two outriggers with protective grilles for protection, which often presents the following problems during use: 1) The outrigger lever arms are long, and prolonged vibration can easily cause the outrigger base plates to crack; 2) In the event of a collision, the outriggers are prone to breakage at the bends, severely affecting the proper protection of the fuel tank. Therefore, it is necessary to propose improvements and optimizations to address these issues. Utility Model Content
[0003] The technical problem solved by this utility model is to provide a side protection device for off-highway dump trucks. By optimizing the protection structure of the fuel tank, a protective cover is formed by connecting the inner ends of the interconnected bracket assembly and the protective grille assembly to the rear end of the vehicle body to protect the fuel tank. Under the premise that the vehicle body structure itself protects the two ends of the fuel tank, all-round protection of the fuel tank from top to bottom and front to back is achieved. The resulting frame structure has good strength and stability, improves the protection effect of the fuel tank, has good vibration resistance and deformation prevention effect, and increases the service life of the protective structure.
[0004] The technical solution adopted by this utility model is: a side protection device for off-highway dump trucks, including a bracket assembly distributed on the inner side below the fuel tank and a protective grille assembly distributed on the outer side above the fuel tank. The inner sides of the bracket assembly and the protective grille assembly are fixedly connected to the rear end of the vehicle body, and the outer end of the bracket assembly is fixedly connected to the lower end of the protective grille assembly, so as to protect the fuel tank by covering it in the protective cover formed by the bracket assembly and the protective grille assembly.
[0005] The bracket assembly includes multiple L-shaped support rods with vertical sections located inside the fuel tank and horizontal sections located below the fuel tank, evenly distributed along the length of the protective grille assembly. The upper ends of the vertical sections of the L-shaped support rods are fixedly connected to the rear end of the vehicle body, and the ends of the horizontal sections of the L-shaped support rods are detachably and fixedly connected to the lower inner wall of the protective grille assembly via a connecting seat plate.
[0006] Furthermore, the connecting seat plate has a groove-shaped structure, and the two side plates of the connecting seat plate are respectively located on both sides of the horizontal section end of the L-shaped support rod, and are detachably fixed to the L-shaped support rod by bolts. The non-open end of the connecting seat plate is detachably fixed to the inner wall of the lower end of the protective grille assembly by bolts.
[0007] Furthermore, a reinforcing plate is fixed on the outer wall of the upper end of the vertical section of the L-shaped support rod, and the upper end of the vertical section of the L-shaped support rod, the reinforcing plate, and the rear end of the vehicle body are fixed together by bolts.
[0008] Furthermore, the protective grille assembly includes two horizontal L-shaped support legs located above the fuel tank and a vertical section located outside the fuel tank, and multiple grille plates horizontally fixed to the outside of the L-shaped support legs from top to bottom. The connecting plate fixed to the end of the horizontal section of the L-shaped support leg is fixedly connected to the rear end of the vehicle body by bolts, and the outer end of the bracket assembly is fixedly connected to the inner wall of the lowest grille plate.
[0009] Furthermore, the connecting plate has multiple reinforcing ribs evenly distributed on its surface, which are located around the outer periphery of the L-shaped leg and fixedly connected to the outer wall of the L-shaped leg.
[0010] Furthermore, a reinforcing inclined plate is provided at the corner position of the upper end of the L-shaped support leg, and the vertical section of the L-shaped support leg is fixedly connected to the corresponding grid plate by multiple bolts.
[0011] Advantages of this utility model compared to the prior art:
[0012] 1. This technical solution optimizes the protective structure of the fuel tank by using a protective cover formed by the interconnected bracket assembly and the inner end of the protective grille assembly fixedly connected to the rear end of the vehicle body to protect the fuel tank. Under the premise that the vehicle body structure itself protects the two ends of the fuel tank, it achieves all-round protection of the fuel tank from top to bottom and front to back, which solves the drawbacks of traditional protective structures such as vibration-induced weld failure and easy deformation due to low structural strength.
[0013] 2. This technical solution increases the strength of the protective structure by adding fixing points to the inner wall of the bottommost grid plate for connection with the support assembly, while also helping to disperse the effects of gravity and vibration, thus improving its service life.
[0014] 3. The protective shield structure formed by connecting the bracket assembly and the protective grille assembly in this technical solution will distribute the force received during a collision to the horizontal section of the L-shaped support rod and L-shaped support leg, which helps to reduce collision deformation and better protect the fuel tank.
[0015] 4. This technical solution has a simple structure, novel design, and low cost. The resulting frame structure has good strength and stability, which improves the protection effect on the fuel tank, has good vibration resistance and deformation prevention effect, and extends the service life of the protective structure. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model. Detailed Implementation
[0017] The following will refer to the embodiments of this utility model. Figure 1The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] It should be noted that, unless otherwise stated herein, the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In this document, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0020] Off-highway dump truck side protection devices, such as Figure 1 As shown, the structure includes a bracket assembly 1 located on the inner side below the fuel tank and a protective grille assembly 2 located on the outer side above the fuel tank. The inner sides of both the bracket assembly 1 and the protective grille assembly 2 are fixedly connected to the rear end of the vehicle body, and the outer end of the bracket assembly 1 is fixedly connected to the lower end of the protective grille assembly 2, thus protecting the fuel tank within the protective shield formed by the bracket assembly 1 and the protective grille assembly 2. In the above results, by optimizing the protective structure of the fuel tank, the protective shield formed by the interconnected bracket assembly 1 and the protective grille assembly 2, whose inner ends are fixedly connected to the rear end of the vehicle body, protects the fuel tank from all directions, from top to bottom and front to back, while the vehicle body structure itself protects both ends of the fuel tank. This solves the drawbacks of traditional protective structures, such as vibration-induced weld failure and low structural strength leading to easy deformation during collisions. The protective shield structure formed by the connection of the bracket assembly 1 and the protective grille assembly 2 disperses the force received during a collision to the horizontal sections of the L-shaped support rod 1-1 and the L-shaped support leg 2-1, which helps to reduce collision deformation and better protect the fuel tank.
[0021] The specific structure of the bracket assembly 1 is as follows: The bracket assembly 1 includes multiple L-shaped support rods 1-1 with vertical sections located inside the fuel tank and horizontal sections located below the fuel tank, evenly distributed along the length of the protective grille assembly 2. The upper end of the vertical section of the L-shaped support rod 1-1 is fixedly connected to the rear end of the vehicle body, and the end of the horizontal section of the L-shaped support rod 1-1 is detachably fixed to the lower inner wall of the protective grille assembly 2 via a connecting seat plate 1-2. Specifically, the connecting seat plate 1-2 has a groove-shaped structure, and the two side plates of the connecting seat plate 1-2 are located on both sides of the end of the horizontal section of the L-shaped support rod 1-1, and are detachably fixed to the L-shaped support rod 1-1 via bolts. The non-open end of the connecting seat plate 1-2 is detachably fixed to the lower inner wall of the protective grille assembly 2 via bolts. Specifically, a reinforcing plate 1-3 is fixed on the outer wall of the upper end of the vertical section of the L-shaped support rod 1-1, and the upper end of the vertical section of the L-shaped support rod 1-1, the reinforcing plate 1-3, and the rear end of the vehicle body are fixed together via bolts.
[0022] The specific structure of the protective grille assembly 2 is as follows: The protective grille assembly 2 includes two horizontal L-shaped support legs 2-1 located above the fuel tank and a vertical section located outside the fuel tank, and multiple grille plates 2-2 horizontally fixed to the outside of the L-shaped support legs 2-1 from top to bottom. The connecting plate 2-3 fixed to the end of the horizontal section of the L-shaped support leg 2-1 is fixedly connected to the rear end of the vehicle body by bolts. The outer end of the bracket assembly 1 is fixedly connected to the inner wall of the lowest grille plate 2-2. Specifically, multiple distribution plates are evenly distributed on the surface of the connecting plate 2-3. A reinforcing rib plate 2-4 is fixedly connected to the outer periphery of the L-shaped support leg 2-1 and to the outer wall of the L-shaped support leg 2-1; specifically, a reinforcing inclined plate 2-5 is provided at the corner position at the upper end of the L-shaped support leg 2-1, and the vertical section of the L-shaped support leg 2-1 is fixedly connected to the corresponding grid plate 2-2 by multiple bolts; in the above structure, by adding a fixing point connected to the bracket assembly 1 on the inner wall of the bottom grid plate 2-2, the strength of the protective structure is improved, while also helping to disperse the gravity and vibration effects it receives, thereby improving its service life;
[0023] This technical solution features a simple structure, novel design, and low cost. The resulting frame structure exhibits good strength and stability, enhancing the protection of the fuel tank, providing excellent vibration and deformation resistance, extending the service life of the protective structure, and further reducing maintenance costs.
[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An off-highway dump truck side guard characterized by: The application relates to a support assembly (1) and a protective fence assembly (2) which are arranged on the inner side below the fuel tank and on the outer side above the fuel tank, the inner sides of the support assembly (1) and the protective fence assembly (2) are fixedly connected with the rear end of the vehicle body, the outer end of the support assembly (1) is fixedly connected with the lower end of the protective fence assembly (2), and the fuel tank is protected in the protective cover formed by the support assembly (1) and the protective fence assembly (2). The support assembly (1) comprises a plurality of L-shaped supporting rods (1-1) which are arranged on the inner side of the fuel tank and have vertical sections and horizontal sections, the vertical sections of the L-shaped supporting rods (1-1) are fixedly connected with the rear end of the vehicle body, the horizontal sections of the L-shaped supporting rods (1-1) are fixedly connected with the lower end of the protective fence assembly (2) through connecting seat plates (1-2). The connecting seat plates (1-2) are groove-shaped structures, the two side plates of the connecting seat plates (1-2) are arranged on the two sides of the horizontal sections of the L-shaped supporting rods (1-1) and are fixedly connected with the L-shaped supporting rods (1-1) through bolts, and the non-opening end of the connecting seat plates (1-2) is fixedly connected with the inner wall of the lower end of the protective fence assembly (2) through bolts.
2. The off-highway dump truck side guard, according to claim 1, characterized in that: The upper end of the vertical section of the L-shaped supporting rod (1-1) is fixedly connected with a reinforcing plate (1-3), and the upper end of the vertical section of the L-shaped supporting rod (1-1), the reinforcing plate (1-3) and the rear end of the vehicle body are fixedly connected through bolts.
3. The off-highway dump truck side guard as claimed in any one of claims 1-2, characterized in that: The protective fence assembly (2) comprises two L-shaped legs (2-1) which have horizontal sections and vertical sections and are arranged on the outer side of the fuel tank and a plurality of fence plates (2-2) which are fixedly arranged on the outer side of the L-shaped legs (2-1) from top to bottom, the connecting plates (2-3) fixedly connected with the end portions of the horizontal sections of the L-shaped legs (2-1) are fixedly connected with the rear end of the vehicle body through bolts, and the outer end portions of the support assembly (1) are fixedly connected with the inner wall of the lowermost fence plate (2-2).
4. The off-highway dump truck side guard, according to claim 3, characterized in that: The connecting plates (2-3) are provided with a plurality of reinforcing rib plates (2-4) which are arranged on the outer periphery of the L-shaped legs (2-1) and are fixedly connected with the outer wall of the L-shaped legs (2-1).
5. The off-highway dump truck side guard, according to claim 4, wherein: The corner position of the upper end of the L-shaped leg (2-1) is provided with a reinforcing inclined plate (2-5), and the vertical section of the L-shaped leg (2-1) is fixedly connected with the corresponding fence plate (2-2) through a plurality of bolts.