Damping transmission lead screw device for protofilament take-up machine
By using magnetic levitation technology and intelligent control of the vibration-damping transmission screw device, the problems of equipment wear and product quality caused by vibration in the carbon fiber filament winding machine have been solved, achieving stable operation and efficient production of the equipment.
Patent Information
- Application Number
- CN202520324248.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-27
AI Technical Summary
During high-speed operation, the vibration of components such as the lead screw and take-up roller in the carbon fiber precursor take-up machine leads to equipment wear, reduced product quality, and affects yarn uniformity and appearance quality.
The shock-absorbing transmission screw device, which combines magnetic levitation technology and intelligent control, achieves non-contact transmission through magnetic levitation threading blocks and meshing gears. It also utilizes infrared calibration and cylinder adjustment to monitor and intelligently adjust equipment vibration in real time.
It significantly reduces wear and failure rates caused by equipment vibration, improves equipment stability and production efficiency, and reduces maintenance costs.
Smart Images
Figure CN223813206U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to carbon fiber equipment technical field, specifically relates to a shock attenuation transmission screw rod device for original wire collecting machine. BACKGROUND
[0002] The high-speed operation of the carbon fiber original wire collecting machine is the main research direction at present in the domestic, and the wire collecting unit is the main bearing unit of the high-speed operation of the wire collecting machine, along with the high-speed operation of the wire collecting structure, the screw rod, the wire collecting roller and the supporting plate and other components can produce the transverse or axial vibration and mutual transmission. Continuous vibration can damage the equipment structure and service life on the one hand by wearing the connecting part, and on the other hand, can also lead to the different tightness of wire collecting, disorderly arrangement, reduces the product quality, and the vibration of the screw rod is a defect that cannot be ignored, which has many negative effects on the whole wire collecting process and the quality of the final product, the vibration of the screw rod destroys the stable operation state of the wire collecting machine, so that the wire is difficult to keep uniform and consistent tension in the process of winding and collecting, which not only reduces the efficiency of wire collecting, but also directly leads to the decline of product quality, and the tension fluctuation caused by vibration can make the yarn appear the problems of different tightness, disorderly arrangement and the like, seriously affect the evenness, strength and appearance quality of the yarn, and further reduce the market competitiveness of the product. CONTENT OF THE UTILITY MODEL
[0003] The utility model mainly solves the technical problems of the prior art, and provides a shock attenuation transmission screw rod device for original wire collecting machine.
[0004] The utility model discloses a technical problem above mainly is solved through following technical scheme: a shock attenuation transmission screw rod device for raw silk collecting machine, including main part box, the inside hollow arrangement of main part box, one side of main part box is provided with the collecting roller, it is characterized by: one side of main part box is provided with the through slot, be provided with louver at the through slot, the inner chamber of main part box is slidably provided with the moving frame, the one side of moving frame is extended to the outside of main part box through the through slot, the one side of moving frame is provided with the connecting plate outside main part box, the top of connecting plate is rotatably connected with moving frame through the pivot, the bottom of connecting plate inner chamber is provided with the pneumatic cylinder, the output of pneumatic cylinder is rotatably connected with connecting plate, the outside of connecting plate is provided with the collecting auxiliary shaft, the inside of collecting auxiliary shaft is provided with the inner chamber, the both sides of collecting auxiliary shaft are provided with the slot that communicates with the inner chamber, the first transmission screw rod is symmetrically set up in the inner chamber respectively, the both ends of first transmission screw rod are rotatably connected with collecting auxiliary shaft, the left and right sides of each first transmission screw rod are provided with the first limit shaft, the one end of first transmission screw rod located upper is provided with the first screw rod motor, the surface of two first transmission screw rods is sleeved with the meshing gear that is hingedly connected, the surface of two first transmission screw rods is sleeved with the magnetic suspension frame, the first limit shaft is slidably arranged through the corresponding magnetic suspension frame, the magnetic suspension threading block is arranged between two magnetic suspension frames, and the magnetic suspension threading block is arranged corresponding to the slot of the both sides of collecting auxiliary shaft.
[0005] As preferred, the back of the moving frame is transversely threaded and inserted with a second transmission screw rod, the top and bottom of the second transmission screw rod are provided with a second limit shaft, the two second limit shafts are slidably arranged with the moving frame, the two ends of the second limit shaft are fixed in the inner chamber of the main body box, and the second transmission screw rod is connected with a second screw rod motor at the two ends.
[0006] As preferred, the four sides of the connecting portion between the collecting auxiliary shaft and the connecting plate are provided with reinforcing ribs, the top of the outer side of the moving frame is provided with an infrared transmitter, and the top of the end of the collecting auxiliary shaft away from the connecting plate is provided with an infrared receiver corresponding to the infrared transmitter.
[0007] As preferred, the left and right sides of the two magnetic suspension frames are provided with a baffle, the magnetic suspension frames are provided with a suspension cavity between the magnetic suspension threading blocks, one side of each of the two magnetic suspension frames facing each other is provided with an electromagnetic coil, a permanent magnet is annularly embedded in the inside of the magnetic suspension threading block, feed covers are arranged on the two sides of the magnetic suspension threading block, and a feed channel is formed through the magnetic suspension threading block between the two feed covers.
[0008] The utility model has the beneficial effects that: the magnetic suspension threading block in contact with the carbon fiber wire is arranged between the two magnetic suspension frames by adopting the magnetic suspension technology, thereby significantly reducing the vibration transmission and friction loss, the non-contact transmission mode not only improves the transmission efficiency of the equipment, but also reduces the component wear and heat generation caused by friction, meanwhile, the magnetic suspension frame moves left and right through the conduction of the two groups of first transmission lead screws arranged above and below, the two groups of first transmission lead screws rotate synchronously through the two meshing gears engaged at one end, one end of the wire collecting auxiliary shaft is installed on the connecting plate, the top of the connecting plate is rotatably connected with the moving frame, the rear side of the connecting plate is hingedly connected with the cylinder output end, when the wire collecting auxiliary shaft slightly inclines due to long time use, the infrared transmitter and the infrared receiver play the effect of calibration, when misalignment occurs, the connecting plate bottom is pushed forward by the rear side cylinder to realize the calibration of the wire collecting auxiliary shaft, the real-time monitoring and intelligent adjustment of the equipment vibration condition are realized, the second transmission lead screw is driven to rotate, and then the moving frame is slid to the required position under the assistance of the second limiting shaft. BRIEF DESCRIPTION OF DRAWINGS
[0009] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0010] Figure 2 It is a three-dimensional structure schematic view of the utility model without installing the main body box;
[0011] Figure 3 It is a three-dimensional structure schematic view of the wire collecting auxiliary shaft of the utility model;
[0012] Figure 4 It is a three-dimensional structure schematic view of the wire collecting auxiliary shaft;
[0013] Figure 5 It is a cooperation structure schematic view of the magnetic suspension frame and the magnetic suspension threading block of the utility model;
[0014] Figure 6 It is a sectional structure schematic view of the magnetic suspension frame and the magnetic suspension threading block of the utility model.
[0015] In the diagram: 1. Main body box; 11. Take-up roller; 2. Second lead screw motor; 21. Second transmission lead screw; 22. Second limit shaft; 23. Moving frame; 24. Louver; 3. Connecting plate; 31. Cylinder; 32. Infrared transmitter; 33. Take-up auxiliary shaft; 34. Infrared receiver; 35. Reinforcing rib; 4. First transmission lead screw; 41. First lead screw motor; 42. Meshing gear; 43. First limit shaft; 44. Magnetic levitation frame; 441. Stop bar; 442. Electromagnetic coil; 443. Suspension cavity; 45. Magnetic levitation threading block; 451. Feed hood; 452. Feeding channel; 453. Permanent magnet. Detailed Implementation
[0016] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0017] Example: A vibration-damping drive screw device for a raw yarn take-up machine, such as... Figures 1-6 As shown, the device includes a main body box 1, which is hollow inside. A take-up roller 11 is provided on one side of the main body box 1, and a through groove is provided on one side of the main body box 1. A louver 24 is provided in the through groove. A movable frame 23 is slidably arranged in the inner cavity of the main body box 1. One side of the movable frame 23 extends to the outside of the main body box 1 through the through groove. The louver 24 is divided into two pieces. One end of the louver 24 is connected to the main body box 1, and the other end of the louver 24 is connected to the movable frame 23. A connecting plate 3 is provided on the side of the movable frame 23 outside the main body box 1. The top of the connecting plate 3 is rotatably connected to the movable frame 23 through a rotating shaft. A cylinder 31 is provided at the bottom of the inner cavity of the connecting plate 3. The output end of the cylinder 31 is rotatably connected to the connecting plate 3. A take-up auxiliary shaft 33 is provided on the outer surface of the connecting plate 3. The shaft 33 has an internal cavity. Both sides of the take-up auxiliary shaft 33 have slots communicating with the internal cavity. The internal cavity is symmetrically provided with first transmission screws 4 at the top and bottom. The two ends of the first transmission screws 4 are rotatably connected to the take-up auxiliary shaft 33. Each first transmission screw 4 has a first limiting shaft 43 on its left and right sides. The upper first transmission screw 4 has a first screw motor 41 on one end. The surfaces of the two first transmission screws 4 are fitted with meshing gears 42 that are hinged to each other. The surfaces of the two first transmission screws 4 are fitted with magnetic levitation frames 44. The first limiting shafts 43 slide through the corresponding magnetic levitation frames 44. A magnetic levitation threading block 45 is provided between the two magnetic levitation frames 44. The magnetic levitation threading block 45 is provided with slots on both sides of the take-up auxiliary shaft 33.
[0018] The back of the moving frame 23 is transversely screw-plugged with a second transmission screw rod 21, the top and bottom of the second transmission screw rod 21 are provided with second limiting shafts 22, the two second limiting shafts 22 are slidably arranged with the moving frame 23, the two ends of the second limiting shaft 22 are fixed in the inner cavity of the main body box 1, and the two ends of the second transmission screw rod 21 are connected with a second screw rod motor 2.
[0019] The four sides of the connection between the wire collecting auxiliary shaft 33 and the connecting plate 3 are provided with reinforcing ribs 35, the top of the outer side of the moving frame 23 is provided with an infrared transmitter 32, the top of the end of the wire collecting auxiliary shaft 33 away from the connecting plate 3 is provided with an infrared receiver 34 corresponding to the infrared transmitter 32, and the infrared transmitter 32 and the infrared receiver 34 play a calibration effect, when misalignment occurs, the bottom of the connecting plate 3 is pushed forward by the rear air cylinder 31 to realize the calibration of the wire collecting auxiliary shaft 33.
[0020] The left and right sides of the two magnetic suspension frames 44 are provided with baffle strips 441, the magnetic suspension frames 44 are provided with suspension cavities 443 between the corresponding magnetic suspension threading blocks 45, one side of the two magnetic suspension frames 44 facing each other is provided with an electromagnetic coil 442, the inside of the magnetic suspension threading block 45 is annularly embedded with a permanent magnet 453, the two sides of the magnetic suspension threading block 45 are provided with feeding covers 451, and the feeding covers 451 are provided with a feeding channel 452 penetrating through the magnetic suspension threading block 45.
[0021] The principle of the utility model is: in the equipment running process, when the wire collecting roller 11 starts to collect the wire, the second screw rod motor 41 is started, one of the first transmission screw rods 4 is driven to rotate, and then the meshing gear 42 connected with it is driven to rotate. This rotation realizes the synchronous reverse rotation of the two second transmission screw rods 4 through the mutual meshing between the meshing gears 42, and promotes the synchronous sliding of the two magnetic suspension frames 44 under the auxiliary limiting of the first limiting shaft 22. In the sliding process of the magnetic suspension frame 44, the position of the magnetic suspension threading block 45 is adjusted in real time by using the built-in magnetic suspension induction system, so that the center of the wire collecting roller 11 is always aligned, thereby dynamically adjusting the supporting force in the wire collecting process and effectively reducing the vibration. At the same time, the infrared transmitter 32 continuously sends infrared signals, which are received by the infrared receiver 34. If the connecting plate 3 is displaced after long-term use, the infrared signals will deviate, at which time the air cylinder 31 will be triggered to start, the angle of the connecting plate 3 and the wire collecting auxiliary shaft 33 is adjusted, the real-time monitoring and intelligent adjustment of the equipment vibration condition are realized. In addition, when the position of the wire collecting auxiliary shaft 33 needs to be adjusted, the second screw rod motor 2 is started to drive the second transmission screw rod 21 to rotate, and then the moving frame 23 is slid to the required position under the assistance of the second limiting shaft 22. This series of precise mechanical and intelligent control not only improves the stability and production efficiency of the equipment, but also significantly reduces the failure rate and maintenance cost caused by vibration.
[0022] Finally, it should be pointed out that the above embodiments are only more representative examples of the present application. Obviously, the present application is not limited to the above embodiments, but can have many variations. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments shall be considered to fall within the protection scope of the present application.
Claims
1. A shock-absorbing transmission screw rod device for a raw silk collecting machine, comprising a main body box (1), the inside of the main body box (1) is hollow, one side of the main body box (1) is provided with a collecting roller (11), characterized in that: The side of the main box (1) is provided with a through slot, the through slot is provided with a louver (24), the inner cavity of the main box (1) is slidably provided with a moving frame (23), one side of the moving frame (23) extends to the outside of the main box (1) through the through slot, one side of the moving frame (23) located outside the main box (1) is provided with a connecting plate (3), the top of the connecting plate (3) is rotatably connected with the moving frame (23) through a rotating shaft, the bottom of the inner cavity of the connecting plate (3) is provided with a gas cylinder (31), the output end of the gas cylinder (31) is rotatably connected with the connecting plate (3), the outer side of the connecting plate (3) is provided with a wire collecting auxiliary shaft (33), the inside of the wire collecting auxiliary shaft (33) is provided with an inner cavity, the two sides of the wire collecting auxiliary shaft (33) are provided with a slot communicated with the inner cavity, the inner cavity is symmetrically provided with a first transmission screw rod (4) above and below, the two ends of the first transmission screw rod (4) are rotatably connected with the wire collecting auxiliary shaft (33), the left and right sides of each first transmission screw rod (4) are provided with a first limiting shaft (43), one end of the first transmission screw rod (4) above is provided with a first screw rod motor (41), the surfaces of the two first transmission screw rods (4) are sleeved with meshing gears (42) hingedly connected with each other, the surfaces of the two first transmission screw rods (4) are sleeved with magnetic suspension frames (44), the first limiting shaft (43) is slidably arranged through the corresponding magnetic suspension frame (44), a magnetic suspension threading block (45) is arranged between the two magnetic suspension frames (44).
2. A shock absorbing drive spindle device for a precusor take-up according to claim 1, characterized in that: The back of the moving frame (23) is transversely screwedly connected with a second transmission screw rod (21), the top and bottom of the second transmission screw rod (21) are provided with a second limiting shaft (22), the two second limiting shafts (22) are slidably arranged with the moving frame (23), the two ends of the second limiting shaft (22) are fixed in the inner cavity of the main box (1), and the two ends of the second transmission screw rod (21) are connected with a second screw rod motor (2).
3. A shock absorbing drive spindle device for a precusor take-up according to claim 1, characterized in that: The four sides of the connecting portion of the wire collecting auxiliary shaft (33) and the connecting plate (3) are provided with reinforcing ribs (35), the top of the outer side of the moving frame (23) is provided with an infrared transmitter (23), and the top of the end of the wire collecting auxiliary shaft (33) away from the connecting plate (3) is provided with an infrared receiver (34) corresponding to the infrared transmitter (23).
4. A shock absorbing drive spindle device for a precusor take-up according to claim 1, characterized in that: The left and right sides of the two magnetic suspension frames (44) are provided with a baffle (441), the magnetic suspension frames (44) are provided with a suspension cavity (443) between the magnetic suspension threading blocks (45), one side of each of the two magnetic suspension frames (44) facing each other is provided with an electromagnetic coil (442), a permanent magnet (453) is annularly embedded in the inner part of the magnetic suspension threading block (45), and the two sides of the magnetic suspension threading block (45) are provided with a feeding cover (451).