Lifting trolley for quartz tube replacement operation
By designing a lifting trolley for quartz tube replacement operations, the safety hazards and high labor intensity of manual handling in quartz tube replacement operations were solved, achieving stable lifting and movement, and improving operation efficiency and safety.
Patent Information
- Application Number
- CN202520571317.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-28
AI Technical Summary
In the photovoltaic manufacturing process, the replacement of quartz tubes relies on manual handling, which poses safety hazards, is labor-intensive, and is prone to damage, especially in narrow and high-altitude environments where the operation is complex.
Design a lifting trolley for replacing quartz tubes, including a C-shaped steel structure main body and a lifting platform. Utilize a ground fork frame, slide rail seat, push-pull drive component and hydraulic system to achieve stable lifting and movement of quartz tubes, providing a safe operating space.
It reduces the risk of mass falls for workers, decreases the possibility of quartz tube collision damage, reduces labor intensity, and improves space utilization efficiency and operational safety.
Smart Images

Figure CN223813339U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solar cell manufacturing technical field especially relates to a lifting trolley for quartz tube replacement operation. BACKGROUND
[0002] Solar cell manufacturing process cannot leave vacuum furnace tube equipment, and one of the core components of vacuum furnace tube equipment is quartz tube. With market technology reform, for example, TOPCON technology, the use quantity of quartz tube in photovoltaic manufacturing increases day by day. Quartz tube material is clean and high temperature resistant, but the life is low, and the average life of a quartz tube is 5 months, so photovoltaic manufacturing plant needs to frequently carry out quartz tube replacement operation.
[0003] At present, when photovoltaic manufacturing plant replaces quartz tube, most of them rely on manpower to carry out carrying operation in narrow and limited vertical space. The size of quartz tube is relatively large, each quartz tube is about 4 meters long, about 0.5 meters in diameter, and the weight can reach about 200 kg. When carrying, the operator needs to operate in the height range of about 4 meters, which undoubtedly increases the complexity and risk of operation. 8 to 10 people need to operate cooperatively each time to ensure the smooth progress of the carrying process.
[0004] However, due to the limitation of operation space and the lack of stable stepping support point, the operator faces a large group falling risk, and the safety hidden danger is serious. At the same time, in the process of manual carrying, the quartz tube may be damaged due to collision or improper operation. In addition, due to frequent carrying operation, the labor intensity of the operator is also greatly increased. UTILITY MODEL CONTENT
[0005] In order to solve the above technical problems, the utility model provides a lifting trolley for quartz tube replacement operation.
[0006] The technical scheme of the utility model is as follows:
[0007] The utility model provides a kind of lifting trolley for quartz tube replacement operation, including C-shaped steel structure main body and lifting platform, the C-shaped steel structure main body is by support seat, two groups of ground fork frame, a group of fixed seat with front side opening and downside opening and inner empty type and two groups of slide rail seat, two groups The ground fork frame is symmetrically fixed in the rear lower end of support seat, the fixed seat is fixed in the rear upper end of support seat, two groups The slide rail seat is symmetrically fixed in the rear of fixed seat, the lower end of two groups The slide rail seat and the side away from fixed seat are all equipped with support column, mobile seat is slidably arranged between two groups The slide rail seat, the fixed seat is connected with push-pull drive for driving mobile seat horizontal movement, the lifting platform is above mobile seat, quartz tube holder is detachably connected above the lifting platform, the front lower end of support seat is symmetrically equipped with two groups of heavy load universal wheel, the front lower end of support seat and between two groups Heavy load foot is equipped with two groups.
[0008] Optionally, the ground fork frame is installed with a plurality of bearing rollers at the end away from the support seat, the bottom end plane of the bearing rollers is coplanar with the support bottom surface of the heavy load universal wheel.
[0009] Optionally, the support column is hinged at the rear side of the lower end of the slide rail seat, the side close to the support seat of the support column is movably connected with an adjustable pull rod, the end away from the support column of the adjustable pull rod is movably connected with the front side of the lower end of the slide rail seat, and the slide rail seat, the support column and the adjustable pull rod form a triangular support structure.
[0010] Optionally, the support column adopts a segmented structure, including an upper column body and a lower threaded adjusting rod, the upper end of the column body is hingedly connected with an ear seat, the ear seat is fixedly arranged at the lower end of the slide rail seat, the threaded adjusting rod is adjustably connected at the lower end of the column body by screwing, and the lower end of the threaded adjusting rod is fixedly connected with a bottom disc.
[0011] Optionally, the front side of the lower end of the slide rail seat is fixedly provided with a fixed plate perpendicular to the bottom surface of the slide rail seat, a fixed hole is formed through the fixed plate, the side of the lower end of the column body close to the adjustable pull rod is fixedly connected with a fixed lug, and the adjustable pull rod includes a main sleeve, a pull rod one and a pull rod two, the pull rod one is adjustably connected at the end of the main sleeve close to the support column by screwing, a limiting rod one is fixedly arranged at the side of the pull rod one, the end of the limiting rod one away from the pull rod one is threadedly sleeved with a limiting nut one after penetrating through the fixed lug, the pull rod two is adjustably connected at the end of the main sleeve away from the support column by screwing, a limiting rod two is fixedly arranged at the side of the pull rod two, the length of the limiting rod two is greater than that of the limiting rod one, and the end of the limiting rod two away from the pull rod two penetrates through the fixed hole and is threadedly sleeved with a limiting nut two.
[0012] Optionally, a square through slot is formed in the rear side of the fixing base, the push-pull driving member comprises a horizontal push hydraulic cylinder and a horizontal push hydraulic handle mechanism, the cylinder body end of the horizontal push hydraulic cylinder is fixedly arranged at the rear side of the supporting base, the piston rod end of the horizontal push hydraulic cylinder penetrates through the square through slot and is fixedly connected with the front side of the moving base, and the horizontal push hydraulic handle mechanism is fixedly arranged at the front side of the supporting base.
[0013] Optionally, the lifting platform comprises a platform base and a plurality of double shear hydraulic supports arranged between the platform base and the moving base, the lower end front side of the double shear hydraulic support is hingedly connected with the inner side of the moving base, the lower end rear side of the double shear hydraulic support is slidingly connected with the inner side of the moving base, the upper end front side of the double shear hydraulic support is hingedly connected with the inner side of the lower end of the platform base, the upper end rear side of the double shear hydraulic support is slidingly connected with the inner side of the lower end of the platform base, the inner side of the double shear hydraulic support is provided with a lifting hydraulic cylinder for driving the double shear hydraulic support to lift, and the front side of the supporting base is fixedly provided with a lifting hydraulic handle mechanism.
[0014] Optionally, the double shear hydraulic support comprises four groups of X-shaped supports, the four groups of X-shaped supports are symmetrically arranged in pairs, the two groups of X-shaped supports on the same side are arranged in a vertical manner and are hingedly connected, the two groups of X-shaped supports on the left and right sides are fixed through a transverse connecting rod, the rear side of the two groups of X-shaped supports on the lower layer is fixedly provided with a lower transverse support beam, the front side of the two groups of X-shaped supports on the upper layer is fixedly provided with an upper transverse support beam, the lower end of the lifting hydraulic cylinder is hingedly connected with the lower transverse support beam, and the piston rod end of the lifting hydraulic cylinder is hingedly connected with the upper transverse support beam.
[0015] Optionally, the quartz tube holder base comprises a base and a tube holder, the base is detachably connected to the upper surface of the platform base through bolts, the tube holder is rotationally connected to the upper end of the base through a rotating shaft, the upper surface of the base is fixedly provided with a short threaded rod perpendicular to the upper surface of the base at each corner, the four corners of the tube holder are fixedly provided with an ear plate, the surface of the ear plate is provided with a movable slot penetrating through, the upper end of the short threaded rod penetrates through the movable slot, and two groups of fixed nuts are threadedly sleeved on the outer side of the short threaded rod, and the two groups of fixed nuts are respectively abutted with the upper surface and the lower surface of the ear plate.
[0016] Optionally, the heavy load footing comprises an adjusting column and a footing base, the adjusting column is fixedly arranged at the front lower end of the supporting base, and the footing base is adjustably connected to the lower end of the adjusting column in a threaded cooperation mode.
[0017] All the optional technical solutions can be combined arbitrarily, and the detailed description of the combined structure is not given.
[0018] By means of the above scheme, the beneficial effects of the present application are as follows:
[0019] 1. The utility model discloses a lifting platform can provide higher and stable work surface for operating personnel to effectively reduce the risk of group falling of personnel in the operation process. When replacing the quartz tube, the quartz tube holder cooperates with the lifting platform to lift the quartz tube to the predetermined position stably, which not only reduces the risk of collision damage of the quartz tube, but also reduces the labor intensity of operating personnel.
[0020] 2. Two groups of ground fork frames are designed in the C-shaped steel structure main body, the ground fork frame can be pushed into the machine base support layer, thereby indirectly moving the moving seat above the ground fork frame into the machine base. And the moving seat can realize horizontal movement along the slide rail seat under the drive of the push-pull drive, so as to solve the problem of insufficient working direction length in narrow space use. Not only improve the space utilization efficiency, but also ensure that the subsequent quartz tube replacement operation can be carried out smoothly, and provide sufficient operation space and position support for operating personnel.
[0021] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the following preferred embodiments of the utility model are described in detail with the help of the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The overall appearance structure diagram of the lifting trolley for quartz tube replacement operation provided by the utility model is shown Figure 1 ;
[0023] Figure 2 The right view of Figure 1 ;
[0024] Figure 3 The front view of Figure 1 ;
[0025] Figure 4 The overall appearance structure diagram of the lifting trolley for quartz tube replacement operation provided by the utility model is shown Figure 2 ;
[0026] Figure 5 The bottom view of Figure 4 ;
[0027] Figure 6 The right view of Figure 4 ;
[0028] Figure 7 The exploded structure diagram of the lifting trolley for quartz tube replacement operation provided by the utility model is shown
[0029] Figure 8 The exploded structure diagram of the C-shaped steel structure main body in the utility model is shown
[0030] Figure 9 is a structural schematic view of the cooperation of the slide rail seat, the support column and the adjustable pull rod in the utility model;
[0031] Figure 10 is a structural schematic view of the decomposition of the support column and the adjustable pull rod in the utility model;
[0032] Figure 11 is a structural schematic view of the decomposition of the lifting platform in the utility model;
[0033] Figure 12 is a structural schematic view of the decomposition of the quartz tube holder in the utility model;
[0034] Figure 13 is a structural schematic view of the cooperation of the lifting trolley for the quartz tube replacement operation and the machine table in the utility model.
[0035] Reference signs in the drawing: 1, C-shaped steel structure main body; 11, support seat; 12, ground fork frame; 121, bearing roller; 13, fixed seat; 131, square through slot; 14, slide rail seat; 141, fixed plate; 1411, fixed hole; 2, support column; 21, column body; 211, fixed lug; 22, lug seat; 23, threaded adjusting rod; 24, bottom disc; 3, adjustable pull rod; 31, main sleeve; 32, pull rod one; 33, limiting rod one; 331, limiting nut one; 34, pull rod two; 35, limiting rod two; 351, limiting nut two; 4, moving seat; 5, push-pull driving piece; 51, flat push hydraulic cylinder; 52, flat push hydraulic handle mechanism; 6, lifting platform; 61, platform seat; 62, double shear fork hydraulic support; 621, X-shaped support; 622, transverse connecting rod; 623, lower transverse support beam; 624, upper transverse support beam; 63, lifting hydraulic cylinder; 631, lifting hydraulic handle mechanism; 7, quartz tube holder; 71, base; 72, rotating shaft; 73, tube holder; 731, lug plate; 7311, movable groove; 74, short threaded rod; 741, fixed nut; 8, heavy load universal wheel; 9, heavy load foot; 91, adjusting column; 92, foot seat; 10, machine table; 20, furnace body opening; 30, machine table foot support layer; 40, sleeper; 50, internal facility. DETAILED DESCRIPTION
[0036] The specific embodiments of the utility model will be described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
[0037] Please refer to Figures 1-13The utility model provides a kind of lifting trolley for quartz tube replacement operation, including C-shaped steel structure main body 1 and lifting platform 6, C-shaped steel structure main body 1 is by support seat 11, two groups of ground fork frame 12, one group of fixed seat 13 with front side opening and downside opening and empty inside and two groups of slide rail seat 14 are formed, two groups of ground fork frame 12 are symmetrically fixed in the rear side lower end of support seat 11, fixed seat 13 is fixed in the rear side upper end of support seat 11, two groups of slide rail seat 14 are symmetrically fixed in the rear side of fixed seat 13, the lower end of two groups of slide rail seat 14 and the side away from fixed seat 13 are all equipped with support column 2, mobile seat 4 is slidably arranged between two groups of slide rail seat 14, fixed seat 13 is connected with push-pull drive 5 for driving mobile seat 4 to move horizontally, lifting platform 6 is above mobile seat 4, quartz tube holder 7 is detachably connected above lifting platform 6, two groups of heavy-duty universal wheels 8 are symmetrically installed in the front side lower end of support seat 11, two groups of heavy-duty foot 9 are equipped between two groups of heavy-duty universal wheels 8 in the front side lower end of support seat 11.
[0038] In the embodiment of the utility model, by designing two groups of ground fork frame 12 in C-shaped steel structure main body 1, ground fork frame 12 can be pushed into machine table foot support layer 30, so that mobile seat 4 above ground fork frame 12 is indirectly moved to machine table 10, providing position support for subsequent quartz tube replacement operation;Mobile seat 4 can be moved horizontally along slide rail seat 14 under the drive of push-pull drive 5, so as to meet the problem of insufficient working direction length in narrow space use process;Heavy-duty universal wheel 8 enables the device to be quickly and conveniently moved in the working site, improving the operation efficiency;The cooperation of heavy-duty foot 9 and support column 2 can ensure the stability of the device during operation, avoid displacement or inclination of the device, and further improve the safety of operation;Lifting platform 6 can provide a higher and stable working surface for the operator, thereby effectively reducing the risk of group falling of personnel during operation;Quartz tube holder 7 is detachably installed above lifting platform 6, and can be used to place quartz tube, and under the cooperation of lifting platform 6, quartz tube can be stably lifted to a predetermined height, not only reducing the risk of collision and damage of quartz tube, but also reducing the labor intensity of operators.
[0039] Further, the end of ground fork frame 12 away from support seat 11 is equipped with a plurality of bearing rollers 121, and the bottom end plane of bearing roller 121 is coplanar with the support bottom surface of heavy-duty universal wheel 8.
[0040] Specifically, the plurality of bearing rollers 121 and the two groups of heavy-duty universal wheels 8 jointly act to cooperatively realize the quick and stable movement of the device. The bearing rollers 121 can effectively share the load, while the heavy-duty universal wheels 8 provide greater flexibility and controllability, making the movement of the entire device in complex or narrow spaces more efficient and convenient.
[0041] Further, the support column 2 is hinged at the rear lower end of the slide rail seat 14, and the support column 2 is movably connected to one side of the support seat 11 through an adjustable pull rod 3. The end of the adjustable pull rod 3 away from the support column 2 is movably connected to the front lower end of the slide rail seat 14, and the slide rail seat 14, the support column 2 and the adjustable pull rod 3 form a triangular support structure.
[0042] Specifically, when the inner facility 50 is installed in the machine table 10, it will cause the support column 2 to be unable to directly pass over the obstacle to the inner side of the machine table 10. In this case, the operator can disconnect the adjustable pull rod 3 from the support column 2, at which time the support column 2 can rotate around the hinge point with the slide rail seat 14, and then adjust the position of the support column 2 to fold it. The folding method enables the support column 2 to smoothly pass over the inner facility 50 or other obstacles in the machine table 10. After the support column 2 reaches the inner side of the machine table 10, the adjustable pull rod 3 is reconnected to the support column 2. At this time, the slide rail seat 14, the support column 2 and the adjustable pull rod 3 together form a stable triangular structure, thereby ensuring that the support column 2 can stably support the slide rail seat 14, and then indirectly provide stable position support for the moving seat 4 and the lifting platform 6.
[0043] Further, the support column 2 adopts a segmented structure, including an upper column body 21 and a lower threaded adjusting rod 23. The upper end of the column body 21 is hinged with an ear seat 22, and the ear seat 22 is fixedly arranged at the lower end of the slide rail seat 14. The threaded adjusting rod 23 is adjustably connected to the lower end of the column body 21 through a threaded fitting mode, and the lower end of the threaded adjusting rod 23 is fixedly connected with a bottom disc 24.
[0044] Specifically, when the support column 2 enters the inner side of the machine table 10, the operator can manually adjust the length of the threaded adjusting rod 23 to change the overall length of the support column 2. By manually rotating the threaded adjusting rod 23, the operator can flexibly control the length of the threaded adjusting rod 23 extending out of the column body 21, thereby ensuring that the support column 2 can be firmly abutted on the sleeper 40 of the inner bottom surface of the machine table 10, thereby providing stable support force.
[0045] Further, the lower end front side of the slide rail seat 14 is fixedly provided with a fixed plate 141 perpendicular to the bottom surface of the slide rail seat 14, a fixed hole 1411 is formed through the fixed plate 141, the fixed lug 211 is fixedly connected to the lower end of the side of the stand column body 21 close to the adjustable pull rod 3, the adjustable pull rod 3 comprises a main sleeve 31, a pull rod one 32 and a pull rod two 34, the pull rod one 32 is adjustably connected to one end of the main sleeve 31 close to the support stand column 2 in a threaded cooperation manner, a limiting rod one 33 is fixedly arranged on one side of the pull rod one 32, the end of the limiting rod one 33 away from the pull rod one 32 penetrates through the fixed lug 211 and is threadedly sleeved with a limiting nut one 331, the pull rod two 34 is adjustably connected to the end of the main sleeve 31 away from the support stand column 2 in a threaded cooperation manner, a limiting rod two 35 is fixedly arranged on one side of the pull rod two 34, the length of the limiting rod two 35 is greater than the length of the limiting rod one 33, and the end of the limiting rod two 35 away from the pull rod two 34 penetrates through the fixed hole 1411 and is threadedly sleeved with a limiting nut two 351.
[0046] Specifically, in actual application, the operation personnel can adjust the overall length of the adjustable pull rod 3 according to the actual position of the support stand column 2. Specifically, the overall length of the adjustable pull rod 3 can be adjusted by changing the length of the pull rod one 32 or the pull rod two 34 extending into the main sleeve 31. When it is needed to disconnect the adjustable pull rod 3 from the support stand column 2, the limiting nut one 331 outside the limiting rod one 33 is unscrewed, and then the adjustable pull rod 3 is pushed inward until the limiting rod one 33 is separated from the fixed lug 211, at this time, the adjustable pull rod 3 is disconnected from the support stand column 2, and the separation operation is completed. When it is needed to reconnect the adjustable pull rod 3 with the support stand column 2, the adjustable pull rod 3 is moved outward so that the limiting rod one 33 penetrates through the fixed lug 211. Then, the limiting nut one 331 is used to threadedly sleeve the outside of the limiting rod one 33, so as to ensure the stable connection between the limiting rod one 33 and the fixed lug 211, thereby indirectly realizing the fixation of the adjustable pull rod 3 to the support stand column 2. In addition, the length of the limiting rod two 35 is greater than the length of the limiting rod one 33, which functions to slide the limiting rod one 33 relative to the fixed lug 211 and slide the limiting rod two 35 relative to the fixed hole 1411 when the adjustable pull rod 3 is moved inward. When the limiting rod one 33 is gradually separated from the fixed lug 211, the limiting rod two 35 does not separate from the fixed hole 1411 due to the length of the limiting rod two 35 being greater than the length of the limiting rod one 33 and the action of the limiting nut two 351.
[0047] Further, the rear side of the fixed seat 13 is formed with a square through slot 131, the push-pull driving member 5 comprises a flat push hydraulic cylinder 51 and a flat push hydraulic handle mechanism 52, the cylinder end of the flat push hydraulic cylinder 51 is fixedly arranged on the rear side of the support seat 11, the piston rod end of the flat push hydraulic cylinder 51 penetrates through the square through slot 131 and is fixedly connected to the front side of the moving seat 4, and the flat push hydraulic handle mechanism 52 is fixedly arranged on the front side of the support seat 11.
[0048] Specifically, the operator can conveniently control the extension and retraction of the piston rod of the hydraulic cylinder 51 by the hydraulic handle mechanism 52, thereby indirectly pushing the moving base 4 to move smoothly on the two sets of slide rail bases 14.
[0049] Further, the lifting platform 6 comprises a platform base 61 and a plurality of double-shear hydraulic supports 62 between the platform base 61 and the moving base 4. The lower front side of the double-shear hydraulic support 62 is hinged to the inner side of the moving base 4, the lower rear side of the double-shear hydraulic support 62 is slidingly connected to the inner side of the moving base 4, the upper front side of the double-shear hydraulic support 62 is hinged to the lower inner side of the platform base 61, the upper rear side of the double-shear hydraulic support 62 is slidingly connected to the lower inner side of the platform base 61, and the inner side of the double-shear hydraulic support 62 is provided with a lifting hydraulic cylinder 63 for driving the double-shear hydraulic support 62 to lift. The front side of the support base 11 is fixedly provided with a lifting hydraulic handle mechanism 631.
[0050] Specifically, the operator can conveniently control the extension and retraction of the piston rod of the hydraulic cylinder 51 by the hydraulic handle mechanism 52, thereby indirectly pushing the moving base 4 to move smoothly on the two sets of slide rail bases 14.
[0051] Further, the double-shear hydraulic support 62 comprises four sets of X-shaped supports 621, which are symmetrically arranged in pairs. The symmetric arrangement can effectively disperse the load and prevent the support from losing stability due to uneven stress during lifting. The two sets of X-shaped supports 621 on the same side are distributed vertically and hinged to each other, and the hinge points of the two sets of X-shaped supports 621 on the left and right sides are fixed by a horizontal connecting rod 622. The rear side of the lower two sets of X-shaped supports 621 is fixedly provided with a lower horizontal support beam 623, and the front side of the upper two sets of X-shaped supports 621 is fixedly provided with an upper horizontal support beam 624. The lower end of the lifting hydraulic cylinder 63 is hinged to the lower horizontal support beam 623, and the piston rod end of the lifting hydraulic cylinder 63 is hinged to the upper horizontal support beam 624.
[0052] Further, the quartz tube holder 7 comprises a base 71 and a tube holder 73. The base 71 is detachably connected to the upper surface of the platform base 61 by bolts, and the tube holder 73 is rotationally connected to the upper end of the base 71 by a rotating shaft 72. Four short threaded rods 74 perpendicular to the upper surface of the base 71 are fixedly arranged at the four corners of the upper surface of the base 71, and four ear plates 731 are fixedly arranged at the four corners of the tube holder 73. An active slot 7311 is formed through the surface of the ear plate 731, the upper end of the short threaded rod 74 penetrates the active slot 7311, and two sets of fixed nuts 741 are threadedly arranged outside the short threaded rod 74 and abut against the upper surface and the lower surface of the ear plate 731, respectively.
[0053] Specifically, the base 71 is fixed with the platform base 61 by bolts. When the quartz tube needs to be transported, the base 71 can be conveniently installed on the platform base 61 by bolts. When the operator needs to be transported, the base 71 can be removed, which improves the flexibility of the device. Secondly, the tube holder 73 for placing the quartz tube is rotatably connected with the base 71 through the rotating shaft 72, so that the tube holder 73 can adjust the inclination angle according to the actual situation. Specifically, when the lifting platform 6 lifts the quartz tube to a certain height, if the quartz tube is not concentric with the furnace body port 20, the inclination angle of the tube holder 73 can be adjusted at this time, so that the quartz tube is concentric with the furnace body port 20. In this way, the operator can directly push the quartz tube into the furnace body along the tube holder 73 without the need for the operator to carry, which greatly improves the operation efficiency and reduces the labor intensity. The inclination angle adjustment mode of the tube holder 73: loosen the fixing nut 741 on the upper and lower surfaces of the ear plate 731. At this time, the ear plate 731 can adjust the relative position with the short threaded rod 74 under the action of the movable groove 7311, so as to drive the tube holder 73 to complete the inclination adjustment. After adjustment, the fixing nut 741 is tightened again to abut against the upper and lower surfaces of the ear plate 731.
[0054] Further, the heavy load foot 9 includes an adjusting column 91 and a foot base 92. The adjusting column 91 is fixedly arranged at the lower end of the front side of the support base 11, and the foot base 92 is adjustably connected to the lower end of the adjusting column 91 by threaded cooperation.
[0055] Specifically, after the device moves to the specified position, the operator can adjust the overall height of the heavy load foot 9 to make the device reach a stable state. This adjustment process makes the heavy load universal wheel 8 empty, so as to ensure that the heavy load universal wheel 8 is no longer in contact with the ground, thereby providing more stable support for the device. In order to realize this operation, the operator only needs to rotate the foot base 92, so as to easily change the relative position between the foot base 92 and the adjusting column 91, thereby accurately adjusting the height of the heavy load foot 9.
[0056] Working principle: first, the operator first pushes the device to the machine table 10 beside the vacuum furnace tube equipment, and multiple sets of the device can be used simultaneously according to actual operation requirements. Second, the two groups of C-shaped steel structure main bodies 1 are pushed into the machine table ground support layer 30, and at this time the moving seat 4 is synchronously moved into the machine table 10 (in the pushing process, whether the folding support column 2 needs to be folded can be selected according to whether there are obstacles in the inside entrance of the machine table 10). Third, the operator can continue to adjust the position of the moving seat 4 extending into the machine table 10 according to the actual operation requirements, manually operate the horizontal pushing hydraulic handle mechanism 52 to make the horizontal pushing hydraulic cylinder 51 horizontally push the moving seat 4, so as to further move to the operation position. Fourth, the sleeper 40 is placed at the bottom of the machine table 10, and the overall support height of the support column 2 is adjusted, so that the bottom disc 24 of the support column 2 presses the sleeper 40. Then the position of the support column 2 is fixed through the adjustable pull rod 3. Then adjust the heavy load foot 9, so that the heavy load universal wheel 8 moves away from the ground. Fifth, according to different use requirements of each group of devices, whether to install the quartz tube support 7 is selected. If the operator needs to be transported, the quartz tube support 7 does not need to be installed on the platform seat 61. If the quartz tube needs to be taken and placed, the base 71 in the quartz tube support 7 needs to be bolted on the platform seat 61. Sixth, the operator outside the machine table 10 manually operates the lifting hydraulic handle mechanism 631, and slowly lifts the platform seat 61 through the lifting hydraulic cylinder 63 and the double shear hydraulic bracket 62, so as to lift the operator or the quartz tube support 7 on the platform seat 61 to the working height. Seventh, the operator takes out the old quartz tube from the furnace body opening 20, and then places it on the tube support 73. Then the operator outside the machine table 10 operates the lifting platform 6 to make it descend, and then takes down the old quartz tube and places the new quartz tube on the tube support 73. Eighth, the operator outside the machine table 10 again operates the lifting platform 6 to rise to the specified height, and then the operator installs the new quartz tube into the furnace body. In this way, the replacement of the quartz tube is completed.
[0057] It should be particularly pointed out that the horizontal pushing hydraulic cylinder 51 and the horizontal pushing hydraulic handle mechanism 52, the lifting hydraulic cylinder 63 and the lifting hydraulic handle mechanism 631 in the embodiment are connected through an oil circuit system, and the horizontal pushing hydraulic handle mechanism 52 and the lifting hydraulic handle mechanism 631 adopt a manual hydraulic pump. The core is to drive the flow of hydraulic oil through a manual handle, so as to control the extension and retraction of the hydraulic cylinder. Since these components are prior art, and their internal structure and basic working principle have been widely applied, the embodiment will not be described in detail.
[0058] The above are only preferred embodiments of the present application, and are not used to limit the present application, and it should be pointed out that, for ordinary skilled in the art, without departing from the technical principles of the present application, can make a number of improvements and variations, these improvements and variations should also be considered as the protection scope of the present application.
Claims
1. A lifting car for quartz tube replacement work, characterized by: The utility model provides a C type steel structure main part (1) and lifting platform (6) are included, the C type steel structure main part (1) is by support seat (11), two groups of ground fork (12), a group of fixed seat (13) with front side opening and downside opening and empty inside and two groups of slide rail seat (14) are formed, two groups of ground fork (12) symmetry fixedly installed at the rear side lower end of support seat (11), fixed seat (13) is fixedly installed at the rear side upper end of support seat (11), two groups of slide rail seat (14) symmetry fixedly installed at the rear side of fixed seat (13), the lower end of two groups of slide rail seat (14) and the side away from fixed seat (13) are all installed with support column (2), and mobile seat (4) is slidably arranged between two groups of slide rail seat (14), the fixed seat (13) is connected with push-pull drive (5) for driving mobile seat (4) horizontal movement, and lifting platform (6) is located above mobile seat (4), and the upper side of lifting platform (6) is detachably connected with quartz tube holder (7), the front side lower end of support seat (11) is installed with two groups of heavy load universal wheel (8), and the front side lower end of support seat (11) is provided with two groups of heavy load foot (9) between two groups of heavy load universal wheel (8).
2. The elevator car according to claim 1, wherein The end of ground fork (12) away from support seat (11) is installed with a plurality of bearing rollers (121), and the bottom end plane of bearing roller (121) is coplanar with the support bottom surface of heavy load universal wheel (8).
3. The elevator car according to claim 1, wherein Support column (2) is hinged at the rear side of the lower end of slide rail seat (14), and the side close to support seat (11) of support column (2) is movably connected with adjustable pull rod (3), one end of adjustable pull rod (3) away from support column (2) is movably connected with the front side of the lower end of slide rail seat (14), and slide rail seat (14), support column (2) and adjustable pull rod (3) constitute a triangular support structure.
4. The elevator car according to claim 3, wherein Support column (2) adopts a sectional structure, including upper column body (21) and lower screw adjusting rod (23), the upper end of column body (21) is hinged with lug seat (22), lug seat (22) is fixedly arranged at the lower end of slide rail seat (14), screw adjusting rod (23) is adjustably connected with the lower end of column body (21) by thread cooperation, and the lower end of screw adjusting rod (23) is fixedly connected with bottom disc (24).
5. The elevator car according to claim 4, wherein The lower end of the front side of the slide rail seat (14) is fixedly provided with a fixed plate (141) perpendicular to the bottom surface of the slide rail seat (14), a fixed hole (1411) is formed through the fixed plate (141), the side of the vertical column body (21) close to the adjustable pull rod (3) is fixedly connected with a fixed lug (211) at the lower end, the adjustable pull rod (3) comprises a main sleeve (31), a pull rod one (32) and a pull rod two (34), the pull rod one (32) is adjustably connected at one end of the main sleeve (31) close to the supporting column (2) through a threaded cooperation mode, a limiting rod one (33) is fixedly arranged at one side of the pull rod one (32) perpendicularly, one end of the limiting rod one (33) away from the pull rod one (32) penetrates through the fixed lug (211) and is threadedly sleeved with a limiting nut one (331), the pull rod two (34) is adjustably connected at one end of the main sleeve (31) away from the supporting column (2) through a threaded cooperation mode, a limiting rod two (35) is fixedly arranged at one side of the pull rod two (34) perpendicularly, the length of the limiting rod two (35) is greater than that of the limiting rod one (33), one end of the limiting rod two (35) away from the pull rod two (34) penetrates through the fixed hole (1411) and is threadedly sleeved with a limiting nut two (351).
6. The elevator car according to claim 1, wherein The rear side of the fixed seat (13) is formed through with a square through slot (131), the push-pull driving part (5) comprises a flat push hydraulic cylinder (51) and a flat push hydraulic handle mechanism (52), the cylinder body end of the flat push hydraulic cylinder (51) is fixedly arranged at the rear side of the supporting seat (11), the piston rod end of the flat push hydraulic cylinder (51) penetrates through the square through slot (131) and is fixedly connected with the front side of the moving seat (4), the flat push hydraulic handle mechanism (52) is fixedly arranged at the front side of the supporting seat (11).
7. The elevator car according to claim 1, wherein The lifting platform (6) comprises a platform seat (61) and a group of double-shear fork hydraulic supports (62) between the platform seat (61) and the moving seat (4), the lower end of the front side of the double-shear fork hydraulic support (62) is hingedly connected with the inner side of the moving seat (4), the lower end of the rear side of the double-shear fork hydraulic support (62) is slidingly connected with the inner side of the moving seat (4), the upper end of the front side of the double-shear fork hydraulic support (62) is hingedly connected with the inner side of the lower end of the platform seat (61), the upper end of the rear side of the double-shear fork hydraulic support (62) is slidingly connected with the inner side of the lower end of the platform seat (61), the inner side of the double-shear fork hydraulic support (62) is provided with a lifting hydraulic cylinder (63) for driving the double-shear fork hydraulic support (62) to lift, the front side of the supporting seat (11) is fixedly provided with a lifting hydraulic handle mechanism (631).
8. The elevator car according to claim 7, wherein The double-shear hydraulic support (62) comprises four groups of X-shaped supports (621), the four groups of X-shaped supports (621) are symmetrically arranged in pairs, the two groups of X-shaped supports (621) on the same side are arranged in an up-down distribution and are hingedly connected, the two groups of X-shaped supports (621) on the left and right sides are fixed through a transverse connecting rod (622) between the hinge points, the rear side of the two groups of X-shaped supports (621) on the lower layer is fixedly provided with a lower horizontal support beam (623), and the front side of the two groups of X-shaped supports (621) on the upper layer is fixedly provided with an upper horizontal support beam (624); the lower end of the lifting hydraulic cylinder (63) is hingedly connected with the lower horizontal support beam (623), and the piston rod end of the lifting hydraulic cylinder (63) is hingedly connected with the upper horizontal support beam (624).
9. The elevator car according to claim 7, wherein The quartz tube holder (7) comprises a base (71) and a tube holder (73), the base (71) is detachably connected to the upper surface of the platform base (61) through bolts, the tube holder (73) is rotatably connected to the upper end of the base (71) through a rotating shaft (72), four corners of the upper surface of the base (71) are fixedly provided with short threaded rods (74) perpendicular to the upper surface of the base (71), four corners of the tube holder (73) are fixedly provided with ear plates (731), the surface of the ear plate (731) is provided with a movable groove (7311) penetratingly formed, the upper end of the short threaded rod (74) penetrates the movable groove (7311), and the outer side of the short threaded rod (74) is threadedly provided with two groups of fixed nuts (741), and the two groups of fixed nuts (741) are respectively in abutment with the upper surface and the lower surface of the ear plate (731).
10. The elevator car according to claim 1, wherein The heavy load footing (9) comprises an adjusting column (91) and a footing base (92), the adjusting column (91) is fixedly arranged at the front lower end of the supporting base (11), and the footing base (92) is adjustably connected to the lower end of the adjusting column (91) in a threaded cooperation mode.