Square base material sedimentation type filling machine

Abstract

The utility model discloses a square base material settling type filling machine, and belongs to the field of base material production. A square backing material settling type filling machine comprises a workbench with a front-back through cavity, a conveying table is arranged in the cavity of the workbench, a stirring and heating mechanism is arranged on the workbench, a filling head is connected to the conveying table in a lifting mode and communicated with the stirring and heating mechanism through a metering pipe, and a collecting mechanism is arranged on the end face of the conveying table. The working end of the filling head faces a collecting cavity of the collecting mechanism; according to the utility model, accurate sinking type filling can be realized, the splashing of the backing material is effectively prevented, the cleanness and sanitation of the filling process are ensured, the automatic backing material filling is further realized, the problems of bacterial pollution and foreign matter mixing are prevented, and the product quality and the brand reputation are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the base material production technical field especially relates to a block base material sedimentation type filling machine. BACKGROUND

[0002] In recent years, with the popularity of fast-paced lifestyle and the increase of single person, small family dining demand, block hot pot base material is rapidly popular in the market with its convenient, taste variety, easy to store and other characteristics, becomes the new choice favored by consumers, especially by young consumers and office workers.

[0003] However, in contrast to the rapid growth of market demand, the current block hot pot base material production mode is relatively lagging behind, mostly still adopts traditional manual or semi-automated production line, and with the improvement of consumers' food safety consciousness, the health hazards of traditional manual or semi-automated production line loading mode are increasingly prominent, which may lead to bacterial contamination, foreign matter mixing and other problems, seriously affecting product quality and brand reputation, therefore, it is urgent to design a block base material sedimentation type filling machine to improve the above problems. INNOVATION CONTENT

[0004] The utility model aims at solving the problems of low production efficiency and health hazards of traditional manual or semi-automated production line in the prior art, and provides a block base material sedimentation type filling machine.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme:

[0006] A block base material sedimentation type filling machine, comprising a workbench with a front-to-back through cavity, a conveying table is arranged in the cavity of the workbench, a stirring and heating mechanism is arranged on the workbench, a filling head is connected to the conveying table through lifting, and the filling head is communicated with the stirring and heating mechanism through a metering pipe, a collecting mechanism is arranged on the end face of the conveying table, and the working end of the filling head faces the collecting cavity of the collecting mechanism.

[0007] In order to facilitate heating of hot pot base material and stirring of hot pot base material in the heating process to prevent caking, preferably, the stirring and heating mechanism comprises a stirring and heating temporary storage tank, the stirring and heating temporary storage tank is fixedly connected to the workbench, and the stirring and heating temporary storage tank is respectively provided with an inlet pipe and an outlet pipe.

[0008] In order to facilitate the collection and shaping of hot pot raw materials filled by the filling head, further, the collecting mechanism comprises a receiving disc, and the receiving disc is arranged on the conveying table.

[0009] In order to facilitate the heating process of the hot pot raw material in the stirring heating temporary storage tank, preferably, the stirring heating temporary storage tank is fixedly connected with a motor, the output end of the motor is fixedly connected with a stirring paddle, and the stirring paddle extends into the cavity of the stirring heating temporary storage tank.

[0010] In order to facilitate the movement or support of the workbench, preferably, the bottom of the workbench is provided with a support, and the support is fixedly connected with a transverse connecting rod, and the transverse connecting rod is provided with a moving wheel.

[0011] In order to facilitate the convenient control of the device on the workbench, preferably, the workbench is provided with a touch screen.

[0012] Compared with the prior art, the utility model provides a kind of block base material sedimentation type filling machine, with the following beneficial effects:

[0013] 1、The block base material sedimentation type filling machine, by fixedly connecting motor on stirring heating temporary storage tank, the output end of motor is fixedly connected with stirring paddle, and stirring paddle extends into the cavity of stirring heating temporary storage tank, and also can be heated and stirred by electric heating and motor-driven stirring to the hot pot base material in stirring heating temporary storage tank, ensure the uniformity and fluidity of base material.

[0014] 2、The block base material sedimentation type filling machine, by utilizing the filling head of sedimentation type, accurate sinking type filling can be realized, effectively prevent base material splashing, ensure the cleanness of filling process, to realize automatic base material filling.

[0015] The part not involved in the device is same as or can be realized by the prior art, the utility model can realize accurate sinking type filling, effectively prevent base material splashing, ensure the cleanness of filling process, to realize automatic base material filling, prevent the problems of bacterial contamination and foreign matter mixing, ensure product quality and brand reputation. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A kind of block base material sedimentation type filling machine three-dimensional schematic diagram is proposed for the utility model;

[0017] Figure 2 A kind of block base material sedimentation type filling machine cut schematic diagram is proposed for the utility model;

[0018] Figure 3 A kind of block base material sedimentation type filling machine plane structure schematic diagram is proposed for the utility model Figure 1 ;

[0019] Figure 4 A kind of block base material sedimentation type filling machine plane structure schematic diagram is proposed for the utility model Figure 2 .

[0020] In the figure: 1, workbench; 2, conveying table; 3, filling head; 4, stirring and heating temporary storage tank; 5, sewage outlet; 6, touch screen; 7, motor; 8, metering pipe; 9, moving wheel; 10, receiving disc. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0022] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0023] Embodiment:

[0024] Reference Figures 1-4 A block bottom material sedimentation type filling machine, comprising a workbench 1 with a front and rear through cavity, the workbench 1 can be made of stainless steel material, which can improve the corrosion resistance of the workbench 1 and increase the service life, a touch screen 6 is arranged on the workbench 1, and the whole device adopts PLC programming control, and the touch screen 6 is used for convenient operation.

[0025] In addition, in contrast to the rapid growth of market demand, the current production mode of block hotpot bottom material is relatively lagging behind, and most of them still use traditional manual or semi-automatic production line, and with the improvement of consumers' awareness of food safety, the health hazards of traditional manual or semi-automatic production line loading mode are increasingly prominent, which may cause bacterial contamination, foreign matter mixing and other problems, seriously affecting product quality and brand reputation, therefore, it is urgent to design a block bottom material sedimentation type filling machine to improve the above problems.

[0026] In view of the above problems, a conveying table 2 is arranged in the cavity of the workbench 1, a stirring and heating mechanism is arranged on the workbench 1, the hotpot bottom material can be heated and stirred through the stirring and heating mechanism, a filling head 3 is connected to the conveying table 2 through lifting, the filling head 3 is connected with the stirring and heating mechanism through the metering pipe 8, a collecting mechanism is arranged on the end face of the conveying table 2, and the working end of the filling head 3 faces the collecting cavity of the collecting mechanism.

[0027] The surface of the workbench 1 is polished, easy to clean and maintain, and a color touch screen 6 is arranged on the workbench 1 for displaying information such as filling amount, temperature, running state, etc. The operator can set parameters and monitor through the touch screen 6. The whole device can be programmed and controlled by Siemens PLC to realize automatic control, fault alarm and other functions, which is convenient and efficient to operate.

[0028] A conveying table 2 driven by a servo motor 7 is arranged in the cavity of the workbench 1. The running speed of the conveying table 2 can be adjusted according to production requirements. The surface of the conveying table 2 is coated with Teflon, which has good anti-sticking and wear resistance. A stirring and heating mechanism is also arranged on the workbench 1. The stirring and heating mechanism includes a stirring and heating temporary storage tank 4, which is fixedly connected to the workbench 1. The stirring and heating temporary storage tank 4 is provided with an inlet pipe and an outlet pipe, respectively. An electric motor 7 is fixedly connected to the stirring and heating temporary storage tank 4. The output end of the electric motor 7 is fixedly connected with a stirring paddle, which extends into the cavity of the stirring and heating temporary storage tank 4. The stirring and heating temporary storage tank 4 can also be heated and stirred by electric heating and motor 7 driving to ensure the uniformity and fluidity of the chafing dish ingredients.

[0029] In addition, a sewage outlet 5 is arranged on the stirring and heating temporary storage tank 4 for discharging excess waste inside the stirring and heating temporary storage tank 4.

[0030] A plurality of (for example, five pairs for a group) piston type filling heads 3 are connected to the conveying table 2 in a lifting manner. The filling head 3 is made of 316L stainless steel, which has good corrosion resistance and sanitary performance, and can realize reliable sealing through a food-grade silicone sealing ring. The filling head 3 is connected to the stirring and heating mechanism through a food-grade silicone metering pipe 8 to realize quantitative delivery of the ingredients. A collecting mechanism is arranged on the end face of the conveying table 2. The collecting mechanism includes a receiving tray 10, which is arranged on the conveying table 2. The receiving tray 10 has a collecting cavity, and the size of the receiving tray 10 matches the size of the square ingredients.

[0031] The working end of the filling head 3 faces the collecting cavity of the collecting mechanism. During the filling process, the filling head 3 can realize precise sinking filling, effectively prevent the ingredients from splashing, and ensure the cleanliness of the filling process. The filling head 3 adopts a special anti-dripping filling head 3.

[0032] Four solid carbon steel supports are arranged at the bottom of the workbench 1. The supports adopt a welded structure to ensure the stability and load-bearing capacity of the device. The supports are fixedly connected by transverse connecting rods to further improve the stability of the overall structure. Four universal moving wheels 9 with brake function are installed on the transverse connecting rods to facilitate the flexible movement and positioning of the equipment in the production workshop. The moving wheels 9 are made of wear-resistant rubber material, which can effectively reduce noise and vibration.

[0033] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A block bottomed material sink-filler comprising a table (1) with a front-to-rear through cavity, characterised in that, The cavity of the workbench (1) is provided with a conveying table (2), the workbench (1) is provided with a stirring and heating mechanism, the conveying table (2) is movably connected with a filling head (3), the filling head (3) is communicated with the stirring and heating mechanism through a metering pipe (8), the conveying table (2) is provided with a collecting mechanism on the end face, and the working end of the filling head (3) faces the collecting cavity of the collecting mechanism.

2. A block bottomed material settling type filling machine according to claim 1, wherein The stirring and heating mechanism comprises a stirring and heating temporary storage tank (4), the stirring and heating temporary storage tank (4) is fixedly connected to the workbench (1), and the stirring and heating temporary storage tank (4) is respectively provided with an inlet pipe and an outlet pipe.

3. A block bottomed material settling type filling machine according to claim 1, wherein The collecting mechanism comprises a receiving disc (10), and the receiving disc (10) is arranged on the conveying table (2).

4. A block bottomed material settling type filling machine according to claim 2, wherein The stirring and heating temporary storage tank (4) is fixedly connected with a motor (7), the output end of the motor (7) is fixedly connected with a stirring paddle, and the stirring paddle extends into the cavity of the stirring and heating temporary storage tank (4).

5. A block bottomed material settling type filling machine according to claim 1, wherein The bottom of the workbench (1) is provided with a support, the support is fixedly connected with a transverse connecting rod, and the transverse connecting rod is provided with a moving wheel (9).

6. A block bottomed material settling type filling machine according to claim 1, wherein The workbench (1) is provided with a touch screen (6).

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