Multi-section plush machine
By designing a multi-segment plush machine and utilizing the track sliding and adjustment screw control of multi-segment knitting needles and hook knife components, the problem of poor machine adjustment convenience is solved, enabling the weaving of single-color, multi-variety, and multi-patterned fabrics, thus improving the weaving flexibility and aesthetics of the plush machine.
Patent Information
- Application Number
- CN202520428649.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-12
AI Technical Summary
The existing plush machines have poor ease of adjustment, resulting in a limited variety of fabrics with little pattern variation, and thus insufficient competitiveness.
Design a multi-segment plush machine, comprising an upper knitting component and a lower knitting component. The multi-segment needle component and hook knife component slide along multiple tracks to achieve functions such as needle delivery, tucking, floating needle, hook delivery, hook take-up, flat hook, and thread cutting. The machine can be independently controlled by adjusting the screw, and the needle and hook knife track arrangement can be quickly changed.
It enables the weaving of fabrics with multiple varieties and small patterns in a single color, improving the convenience of setting up the plush machine and the aesthetics of the fabrics. It also allows for quick changes in fabric types, thus enhancing the quality of the plush machine.
Smart Images
Figure CN223813593U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plush knitting equipment technical field especially relates to a multi-segment number plush machine. BACKGROUND
[0002] Textile has a long history, and has its consumer market in the world. With the development of social economy, people's living standards have improved significantly, and the demand for various clothes and fabric is growing rapidly. China has been a big textile country since ancient times, with rich resources such as cotton and mulberry, and various textile products such as silk and cotton cloth.
[0003] The development of the textile industry depends largely on the development of textile machinery technology. The existing plush knitting principle is to combine the base yarn, the binding yarn and the face yarn for knitting. However, the existing plush machine has poor machine adjustment convenience, resulting in single variety and small pattern change of the knitted fabric, and poor competitiveness of the knitted fabric. UTILITY MODEL CONTENT
[0004] Therefore, in view of the above problems, the utility model provides a multi-segment number plush machine with high machine adjustment convenience, which can knit single-color multi-variety and multi-small pattern change.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A multi-segment number plush machine, comprising a knitting mechanism, the knitting mechanism comprising an upper knitting assembly and a lower knitting assembly, the upper knitting assembly comprising a needle disc, an upper cam seat, an upper cam and a plurality of knitting needle assemblies, each knitting needle assembly having a plurality of knitting needles, the knitting needles having knitting needle butts, a plurality of upper needle grooves being provided around the upper surface of the needle disc, each knitting needle being provided in each upper needle groove, the upper cam being provided on the upper cam seat and distributed on the upper side of the needle disc, the upper cam having a plurality of knitting needle tracks, the knitting needle butts of the knitting needles of each knitting needle assembly being embedded in the plurality of knitting needle tracks and sliding along the knitting needle tracks;
[0007] The lower knitting assembly comprises a needle cylinder, a lower cam seat, a lower cam and a plurality of hook knife assemblies, each hook knife assembly having a plurality of hook knives, the hook knives having hook knife butts, the needle cylinder being provided on the lower side of the needle disc, a plurality of lower needle grooves being provided around the outer side of the needle cylinder, each hook knife being provided in each lower needle groove, the lower cam being provided on the lower cam seat and distributed on the outer side of the needle cylinder, the lower cam having a plurality of hook knife tracks, the hook knife butts of the hook knives of each hook knife assembly being embedded in the plurality of hook knife tracks and sliding along the hook knife tracks.
[0008] Further, the hook knife comprises a needle rod, a hook knife butt provided on the needle rod, a needle hook provided on the upper end of the needle rod and a blade, the blade being distributed between the needle hook and the hook knife butt.
[0009] Further, the upper triangle is connected with the upper triangle seat through the first adjusting screw, and the lower triangle is connected with the lower triangle seat through the second adjusting screw.
[0010] Further, the upper triangle has 2-8 needle rail tracks, and the lower triangle has 2-8 hook rail tracks.
[0011] Further, the upper triangle has 5 needle rail tracks, which are sequentially a first needle rail track, a second needle rail track, a third needle rail track, a fourth needle rail track and a fifth needle rail track in the radial direction of the needle disc from inside to outside, and the lower triangle has 5 hook rail tracks, which are sequentially a first hook rail track, a second hook rail track, a third hook rail track, a fourth hook rail track and a fifth hook rail track in the axial direction of the needle cylinder from bottom to top.
[0012] By adopting the foregoing technical scheme, the multi-segment plush machine has the advantages that: the multi-segment needle assembly and the upper triangle are provided with a plurality of needle rail tracks to cooperate with sliding, each segment of the needle assembly can be designed to have the functions of the needle, the tuck stitch needle and the float needle in the needle rail track, meanwhile, the multi-segment hook assembly and the lower triangle are provided with a plurality of hook rail tracks to cooperate with sliding, each segment of the hook assembly can be designed to have the functions of the hook, the hook collecting, the flat hook and the cutting line in the hook rail track, so that the upper weaving assembly can arrange the different functional tracks to organize the different plush cloth base fabric organizations, and the lower weaving assembly can arrange the different functional tracks to weave the plush surface with different plush densities, patterns and pile heights, thereby being capable of weaving the fabric with single color and multiple varieties and multiple small pattern changes, improving the aesthetic degree; and the upper triangle is connected with the upper triangle seat through the first adjusting screw to realize the independent control of the needle rail track, the lower triangle is connected with the lower triangle seat through the second adjusting screw to realize the independent control of the hook rail track, so that the machine adjusting is quick and simple, the machine can be quickly replaced, and the quality of the plush machine with variable cloth types is realized. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a sectional view of the embodiment of the utility model;
[0014] Figure 2 is a distribution structure diagram of the upper triangle and the needle in the embodiment of the utility model;
[0015] Figure 3 is a distribution structure diagram of the lower triangle and the hook in the embodiment of the utility model. DETAILED DESCRIPTION
[0016] The utility model will be further explained in combination with the drawings and the specific embodiment.
[0017] The embodiment of the utility model provides:
[0018] Reference Figure 1 、 Figure 2 With Figure 3 As shown in a kind of multi-section plush machine, including weaving mechanism, the weaving mechanism includes upper weaving component and lower weaving component, the upper weaving component includes dial 1, upper cam seat 2, upper cam 3 and multi-section needle assembly, specifically, needle assembly is 5 sections, each the needle assembly has multiple knitting needles 4, the knitting needle 4 has needle butt 41, a plurality of upper needle grooves 5 are provided around the upper surface of dial 1, each the knitting needle 4 is respectively arranged in each upper needle groove 5, the upper cam 3 is arranged on upper cam seat 2, and is distributed on the upside of dial 1, the upper cam 3 has multiple needle tracks 6, specifically 5, first needle track 61, second needle track 62, third needle track 63, fourth needle track 64 and fifth needle track 65 are sequentially in the radial direction of dial 1 from inside to outside, the needle butt 41 of the knitting needle 4 of each section needle assembly is respectively embedded in multiple needle tracks 6, and slides along needle track 6;
[0019] The lower weaving component includes needle cylinder 7, lower cam seat 8, lower cam 9 and multi-section hook blade assembly, specifically, hook blade assembly is 5 sections, each the hook blade assembly has multiple hook blades 10, the hook blade 10 has hook blade needle butt 101, the needle cylinder 7 is arranged on the downside of dial 1, a plurality of lower needle grooves 11 are provided around the outer side of needle cylinder 7, each the hook blade 10 is respectively arranged in each lower needle groove 11, the lower cam 9 is arranged on lower cam seat 8, and is distributed on the outside of needle cylinder 7, the lower cam 9 has multiple hook blade tracks 12, specifically 5, first hook blade track 121, second hook blade track 122, third hook blade track 123, fourth hook blade track 124 and fifth hook blade track 125 are sequentially in the axial direction of needle cylinder 7 from below to above, the hook blade needle butt 101 of the hook blade 10 of each section hook blade assembly is respectively embedded in multiple hook blade tracks 12, and slides along hook blade track 12;
[0020] The upper cam 3 is connected with upper cam seat 2 by first adjusting screw 13 respectively, and the lower cam 9 is connected with lower cam seat 8 by second adjusting screw 14 respectively.
[0021] And, the hook blade 10 includes needle stem 102, hook blade needle butt 101 arranged on needle stem 102, needle hook 103 arranged on the upper end of needle stem 102 and blade edge 104, the blade edge 104 is distributed between needle hook 103 and hook blade needle butt 101.
[0022] In the embodiment, the upper cam 3 has 5 needle tracks 6, and the lower cam 9 has 5 hook tracks 12, of course, the upper cam 3 can have 2-8 needle tracks 6, and the lower cam 9 can have 2-8 hook tracks 12.
[0023] The working mode of the utility model is: the multi-section plush machine is matched with sliding through setting multi-section needle assembly and setting multiple needle tracks 6 on the upper cam 3, each section needle assembly can design the functions of needle lifting, loop collecting and floating thread in the needle track 6, at the same time, each hook assembly can design the functions of hook lifting, hook collecting, flat hooking and cutting thread in the hook track 12 through setting multi-section hook assembly and setting multiple hook tracks 12 on the lower cam 9, so that the upper weaving assembly can weave the plush base fabric organization with different requirements through arranging different function tracks, and the lower weaving assembly can weave the plush surface with different plush density, pattern and plush height through arranging different function tracks, so as to weave the fabric with single color and multiple varieties, improve the aesthetic degree, the upper cam 3 is connected with the upper cam seat 2 through the first adjusting screw 13, realizes the independent control of the needle track 6, the lower cam 9 is connected with the lower cam seat 8 through the second adjusting screw 14, realizes the independent control of the hook track 12, so that the machine can be adjusted quickly and simply, and can be replaced quickly, realizes the quality of the plush machine with various cloth types.
[0024] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the application, the meaning of "multiple" is two or more, unless otherwise specifically defined and limited.
[0025] In the application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0026] In the present application, unless specifically stated and limited otherwise, a first feature is "on" or "under" a second feature can mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Also, a first feature is "over", "above", and "on top of" a second feature can mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. A first feature is "under", "below", and "underneath" a second feature can mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is horizontally lower than the second feature.
[0027] Although the present application has been particularly shown and described with respect to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application as defined by the appended claims.
Claims
1. A multi-stage counting machine, characterized by: The knitting mechanism comprises an upper knitting assembly and a lower knitting assembly, the upper knitting assembly comprises a needle disc, an upper cam seat, an upper cam and a plurality of needle segments, each needle segment has a plurality of needles with needle butts, a plurality of upper needle slots are arranged around the upper surface of the needle disc, each needle is arranged in each upper needle slot, the upper cam is arranged on the upper cam seat and distributed on the upper side of the needle disc, the upper cam has a plurality of needle tracks, the needle butts of the needles of each needle segment are respectively embedded in the plurality of needle tracks and slide along the needle tracks; The lower knitting assembly comprises a needle cylinder, a lower cam seat, a lower cam and a plurality of hook segments, each hook segment has a plurality of hooks with hook butts, the needle cylinder is arranged on the lower side of the needle disc, a plurality of lower needle slots are arranged around the outer side of the needle cylinder, each hook is arranged in each lower needle slot, the lower cam is arranged on the lower cam seat and distributed on the outer side of the needle cylinder, the lower cam has a plurality of hook tracks, the hook butts of the hooks of each hook segment are respectively embedded in the plurality of hook tracks and slide along the hook tracks.
2. The multi-stage plush counting machine according to claim 1, characterized in that: The hook comprises a needle rod, a hook butt arranged on the needle rod, a needle hook arranged on the upper end of the needle rod and a blade, the blade is distributed between the needle hook and the hook butt.
3. A multi-stage plush carding machine according to claim 2, characterized in that: The upper cam is connected with the upper cam seat through a first adjusting screw, and the lower cam is connected with the lower cam seat through a second adjusting screw.
4. A multi-stage plush counting machine according to claim 2 or 3, characterised in that: The upper cam has 2-8 needle tracks, and the lower cam has 2-8 hook tracks.
5. A multi-stage plush counting machine according to claim 4, characterized in that: The upper cam has 5 needle tracks, which are sequentially arranged from inside to outside along the radial direction of the needle disc and are sequentially arranged from bottom to top along the axial direction of the needle cylinder. The upper cam has 5 needle tracks, which are sequentially arranged from inside to outside along the radial direction of the needle disc and are sequentially arranged from bottom to top along the axial direction of the needle cylinder.