Oiling device for steel wire rope production and processing
By designing an oiling device with an oil storage tank and pulley system, automated oiling of wire ropes was achieved, solving the problems of low efficiency and high equipment investment in manual oiling, improving oiling efficiency and reducing oil waste.
Patent Information
- Application Number
- CN202520433115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing methods for coating steel wire ropes include manual coating, which is labor-intensive and inefficient, and pressure spraying, which involves high equipment investment and high costs.
Design an oiling device that includes an oil storage tank, pulleys, lifting wheels, and an electric cylinder. The pulleys assist the movement of the wire rope, the lifting wheels are immersed in oil for oiling, and the electric cylinder drives the lifting wheels to fall to achieve automated oiling.
It reduces labor, improves oiling efficiency, avoids high equipment investment costs, and reduces oil waste and ground pollution.
Smart Images
Figure CN223813651U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire rope technical field, concretely is a kind of oiling device for steel wire rope production and processing. BACKGROUND
[0002] Steel wire rope is the helical steel wire bundle that the steel wire with the mechanical properties and geometric dimension according to certain rule is twisted together, is widely used in metallurgy, ship, elevator, cableway, mine, ocean, bridge, military industry, aerospace and so on Each industry and field, steel wire rope needs to be oiled to reduce friction, prevent rust and corrosion, protect rope core and prolong service life when production and processing.
[0003] Currently when steel wire rope is oiled, grease can be applied by hand to lubricate steel wire rope, this method is flexible, applicable to various environments and needs, but relatively low efficiency, and labor intensity is relatively large, and pressure injection method can be used to directly spray grease on steel wire rope using high-pressure spray gun, to realize uniform oiling, but this method needs higher equipment investment, and the cost is higher, to solve the above problems, the inventor proposes an oiling device for steel wire rope production and processing for solving the above problems. SUMMARY
[0004] To solve the problem that manual oiling is used when steel wire rope is oiled at present, which leads to large labor intensity and poor efficiency, and pressure injection method needs higher equipment investment and higher cost, the purpose of the utility model is to provide an oiling device for steel wire rope production and processing.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: an oiling device for steel wire rope production and processing, comprising an oil storage pool, a first pulley is arranged on one side of the top surface of the oil storage pool, a second pulley is arranged on the other side of the top surface of the oil storage pool, an oil receiving bin is arranged directly below the second pulley, the oil receiving bin is in the shape of a dustpan and is inclined, the output end of the oil receiving bin corresponds to the pool opening of the oil storage pool, an electric cylinder is arranged above the oil storage pool, the output shaft end of the electric cylinder is fixedly connected with an extension shaft, the shaft end of the extension shaft is fixedly connected with a movable seat, a lifting wheel is rotatably connected in the movable seat, a boss is arranged on the outer side of the movable seat, a lifting rod is slidably connected on the top surface of the boss, a fixed block is fixedly connected to the bottom end of the lifting rod, a horizontal shaft is fixedly connected to the side wall of the fixed block, a movable cylinder is rotatably sleeved on the side wall of the horizontal shaft, and a limiting ring is fixedly sleeved on the side wall of the movable cylinder.
[0006] Preferably, the end surface of the oil storage pool is fixedly connected with a convex plate, the side wall of the first pulley is rotationally connected with a first supporting plate, the bottom surface of the first supporting plate is fixedly connected with the top surface of the convex plate, the side wall of the second pulley is rotationally connected with a second supporting plate, the bottom surface of the second supporting plate is fixedly connected with the inner bottom wall of the oil receiving bin, one side of the oil storage pool is provided with a steel wire rope body, the oil storage pool is used for containing oil to oil the steel wire rope body, the first supporting plate is used for supporting the first pulley, and the second supporting plate is used for supporting the second pulley; when the steel wire rope body needs to be oiled, the coiled steel wire rope body is placed on the rotating frame, the rope end of the steel wire rope body is pulled out, the rope end is sequentially matched with the first pulley, the lifting wheel and the second pulley, and is fixed with the external winding wheel; the steel wire rope body is wound by the external winding wheel, so that the steel wire rope body can move to be oiled by the oil storage pool.
[0007] Preferably, the bottom surface of the oil receiving bin is fixedly connected with a convex block on one side, the side wall of the convex block is fixedly connected with a supporting rod, and the end of the supporting rod away from the convex block is fixedly connected with the outer side wall of the oil storage pool; the supporting rod is used for supporting the oil receiving bin to improve the firmness of the oil receiving bin and prevent the oil receiving bin from falling off; the oil receiving bin is used for supporting the oil liquid dripping from the steel wire rope body, and the inclined oil receiving bin can guide the received oil liquid to the oil storage pool for reuse, avoiding waste and oil stains on the ground of the working area; the side wall of the electric cylinder is provided with a fixed seat, the outer side wall of the fixed seat is fixedly connected with a support, and the side wall of the support is fixedly connected with the outer side wall of the oil storage pool; the electric cylinder is installed through the fixed seat, the support is used for supporting and fixing the fixed seat; the electric cylinder is started, the elongated shaft can drive the movable seat to fall under the action of the output shaft of the electric cylinder, so that the lifting wheel can fall to push the steel wire rope body to immerse in the oil liquid in the oil storage pool to perform oiling operation on the steel wire rope body.
[0008] Preferably, the side wall of the boss is fixedly connected with a connecting block, one side of the connecting block away from the boss is fixedly connected with the outer side wall of the movable seat, the side away from the movable seat of the boss is provided with a threaded hole, one side of the boss is provided with a fastening knob, the rod part of the fastening knob is a threaded rod, the threaded rod corresponds to and matches the threaded hole, the rod end of the fastening knob corresponds to and matches the lifting rod, the top end of the lifting rod is fixedly connected with a limiting disc, the lifting rod is vertically arranged, after the steel wire rope body is arranged between the lifting wheel and the movable cylinder, the fastening knob is loosened, the rod end of the fastening knob is separated from the lifting rod, the lifting rod is pushed to adjust the distance between the movable cylinder and the lifting wheel, the distance is greater than the diameter of the steel wire rope body, so as to avoid affecting the movement of the steel wire rope body, and the limiting ring is prevented from contacting the lifting wheel, the limiting ring can limit the steel wire rope body to avoid deviation of the steel wire rope body during movement, so that the steel wire rope body is prevented from being separated from the lifting wheel and the staff needs to adjust again, and the work efficiency is affected.
[0009] Compared with the prior art, the utility model has the advantages that:
[0010] 1、The utility model discloses, can effectively reduce the labor quantity of staff, need not through staff manual smearing grease lubrication steel wire rope, and economic practical, facilitate oiling operation to steel wire rope body, through the first pulley and second pulley can assist steel wire rope body and move, through the lifting wheel can be immersed in the oil liquid of oil storage pool with steel wire rope body, with the oil liquid in the oil storage pool is oiled to the steel wire rope body of moving operation, and be provided with movable cylinder and limiting ring at the lifting wheel, with steel wire rope body is limited, to avoid the deviation of steel wire rope body during movement, so that the steel wire rope body is prevented from being separated from the lifting wheel and the staff needs to adjust again, and the work efficiency is affected.
[0011] 2、The utility model discloses the oil receiving warehouse is provided below the second pulley, through the oil receiving warehouse can support the oil liquid that steel wire rope body drops on, to avoid causing the ground of work area to appear oil stain, and the oil receiving warehouse of inclined shape can guide the oil liquid that receives to the oil storage pool, to carry out reusing, avoid causing waste. ACCURATE DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, below will be to the drawings needed to use in the embodiment or prior art description simple introduction, obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not creating laboriously, according to these drawings, other drawings can also be obtained.
[0013] Fig. 1 It is the whole structure schematic diagram of the utility model.
[0014] Fig. 2 This is a schematic diagram of the movable seat structure of this utility model.
[0015] Fig. 3 This is a schematic diagram of the cooperation between the lifting wheel and the movable cylinder of this utility model.
[0016] In the diagram: 1. Oil storage tank; 2. Protruding plate; 3. First support plate; 4. First pulley; 5. Oil receiving tank; 6. Protrusion; 7. Support rod; 8. Second support plate; 9. Second pulley; 10. Bracket; 11. Electric cylinder; 12. Fixed seat; 13. Wire rope body; 14. Extended shaft; 15. Movable seat; 16. Lifting wheel; 17. Connecting block; 18. Boss; 19. Threaded hole; 20. Fastening knob; 21. Lifting rod; 22. Limiting plate; 23. Fixed block; 24. Horizontal shaft; 25. Movable cylinder; 26. Limiting ring. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figs. 1-3 As shown, this utility model provides an oiling device for steel wire rope production and processing, including an oil storage tank 1. A first pulley 4 is provided on one side of the top surface of the oil storage tank 1, and a second pulley 9 is provided on the other side of the top surface of the oil storage tank 1. An oil receiving chamber 5 is provided directly below the second pulley 9. The oil receiving chamber 5 is shaped like a sieve and is placed at an incline. The output end of the oil receiving chamber 5 corresponds to the opening of the oil storage tank 1. An electric cylinder 11 is provided above the oil storage tank 1, and the output shaft end of the electric cylinder 11 is fixedly connected to an oiling device. The extended shaft 14 has a movable seat 15 fixedly connected to its end. The movable seat 15 has a lifting wheel 16 rotatably connected inside. The movable seat 15 has a boss 18 on its outer side. The top surface of the boss 18 is slidably connected to a lifting rod 21. The bottom end of the lifting rod 21 is fixedly connected to a fixing block 23. The side wall of the fixing block 23 is fixedly connected to a horizontal shaft 24. The side wall of the horizontal shaft 24 is rotatably fitted with a movable cylinder 25, and the side wall of the movable cylinder 25 is fixedly fitted with a limiting ring 26.
[0019] A protruding plate 2 is fixedly connected to the end face of the oil storage tank 1. A first support plate 3 is rotatably connected to the side wall of the first pulley 4. The bottom surface of the first support plate 3 is fixedly connected to the top surface of the protruding plate 2. A second support plate 8 is rotatably connected to the side wall of the second pulley 9. The bottom surface of the second support plate 8 is fixedly connected to the inner bottom wall of the oil receiving tank 5.
[0020] By adopting the above technical scheme, the oil storage pool 1 is provided with the steel wire rope body 13 on one side, the oil storage pool 1 is used for containing oil liquid, so as to oil the steel wire rope body 13, the first supporting plate 3 is used for supporting the first pulley 4, and the second supporting plate 8 is used for supporting the second pulley 9, when the steel wire rope body 13 needs to be oiled, the steel wire rope body 13 in the form of a roll is placed on the rotating frame, the rope end of the steel wire rope body 13 is drawn out, the rope end is matched with the first pulley 4, the lifting wheel 16 and the second pulley 9 in sequence, and is fixed with the external winding wheel, the steel wire rope body 13 is wound by the external winding wheel, so that the steel wire rope body 13 can move, so that the moving steel wire rope body 13 can be oiled by the oil storage pool 1.
[0021] The bottom side of the oil receiving bin 5 is fixedly connected with a protruding block 6, the side wall of the protruding block 6 is fixedly connected with a supporting rod 7, and the end of the supporting rod 7 away from the protruding block 6 is fixedly connected with the outer side wall of the oil storage pool 1.
[0022] By adopting the above technical scheme, the supporting rod 7 is used for supporting the oil receiving bin 5, so as to improve the firmness of the oil receiving bin 5 and avoid the oil receiving bin 5 from falling off, the oil receiving bin 5 is used for supporting the oil liquid dripping on the steel wire rope body 13, and the inclined oil receiving bin 5 can guide the received oil liquid into the oil storage pool 1 for reuse, so as to avoid waste and avoid oil stains on the ground of the working area.
[0023] The side wall of the electric cylinder 11 is provided with a fixed seat 12, the outer side wall of the fixed seat 12 is fixedly connected with a support 10, and the side wall of the support 10 is fixedly connected with the outer side wall of the oil storage pool 1.
[0024] By adopting the above technical scheme, the electric cylinder 11 is installed through the fixed seat 12, the support 10 is used for supporting and fixing the fixed seat 12, the electric cylinder 11 is started, the lengthening shaft 14 can drive the movable seat 15 to fall under the action of the output shaft of the electric cylinder 11, so that the lifting wheel 16 can fall, so as to drive the steel wire rope body 13 to immerse in the oil liquid in the oil storage pool 1, so as to perform the oiling operation on the steel wire rope body 13.
[0025] The side wall of the protruding block 18 is fixedly connected with a connecting block 17, one side of the connecting block 17 away from the protruding block 18 is fixedly connected with the outer side wall of the movable seat 15, one side of the protruding block 18 away from the movable seat 15 is provided with a threaded hole 19, one side of the protruding block 18 is provided with a fastening knob 20, the rod part of the fastening knob 20 is a threaded rod, the threaded rod corresponds to and matches the threaded hole 19, the rod end of the fastening knob 20 corresponds to and matches the lifting rod 21, the top end of the lifting rod 21 is fixedly connected with a limiting disc 22, and the lifting rod 21 is vertically arranged.
[0026] By adopting the above technical scheme, after the steel wire rope body 13 is placed between the lifting wheel 16 and the movable cylinder 25, the fastening knob 20 is loosened, the rod end of the fastening knob 20 is separated from the lifting rod 21, the lifting rod 21 is pushed, the spacing between the movable cylinder 25 and the lifting wheel 16 is adjusted, the spacing needs to be greater than the diameter of the steel wire rope body 13, so as to avoid affecting the movement of the steel wire rope body 13, and the spacing needs to avoid the limiting ring 26 from contacting the lifting wheel 16, the limiting ring 26 is arranged to limit the steel wire rope body 13, so as to avoid the steel wire rope body 13 from deviating during movement, thereby avoiding the steel wire rope body 13 from being separated from the lifting wheel 16 and needing to be adjusted by the staff, and affecting the work efficiency.
[0027] Working principle: when the steel wire rope body 13 needs to be oiled, the steel wire rope body 13 is placed on the rotating frame, the rope end of the steel wire rope body 13 is pulled out, the rope end is sequentially matched with the first pulley 4, the lifting wheel 16 and the second pulley 9, and is fixed with the external winding wheel,
[0028] When the steel wire rope body 13 is placed between the lifting wheel 16 and the movable cylinder 25, the fastening knob 20 is loosened, the rod end of the fastening knob 20 is separated from the lifting rod 21, the lifting rod 21 is pushed, the spacing between the movable cylinder 25 and the lifting wheel 16 is adjusted, the spacing needs to be greater than the diameter of the steel wire rope body 13, so as to avoid affecting the movement of the steel wire rope body 13, and the spacing needs to avoid the limiting ring 26 from contacting the lifting wheel 16, the limiting ring 26 is arranged to limit the steel wire rope body 13, so as to avoid the steel wire rope body 13 from deviating during movement,
[0029] Then, the electric cylinder 11 is started, the extension shaft 14 can drive the movable seat 15 to fall under the action of the output shaft of the electric cylinder 11, so that the lifting wheel 16 falls to push the steel wire rope body 13 to immerse in the oil liquid in the oil storage pool 1, then the steel wire rope body 13 is wound by the external winding wheel, so that the steel wire rope body 13 moves to be oiled by the oil storage pool 1;
[0030] The oil receiving bin 5 arranged can support the oil liquid dripping on the steel wire rope body 13, and the inclined oil receiving bin 5 can guide the received oil liquid to the oil storage pool 1 for reuse, so as to avoid waste and avoid the ground of the working area from being stained with oil.
[0031] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model belong to the scope of the utility model claims and their equivalent technologies, the utility model also intends to include these modifications and variations.
Claims
1. An oiling device for steel wire rope production and processing, comprising an oil storage pool (1), characterized in that: The top side of the oil storage pool (1) is provided with a first pulley (4), the other side of the top of the oil storage pool (1) is provided with a second pulley (9), the directly below of the second pulley (9) is provided with an oil receiving bin (5), the oil receiving bin (5) is a dustpan shape and is placed obliquely, the output end of the oil receiving bin (5) corresponds to the pool opening of the oil storage pool (1), the upper of the oil storage pool (1) is provided with an electric cylinder (11), the output shaft end of the electric cylinder (11) is fixedly connected with an extension shaft (14), the shaft end of the extension shaft (14) is fixedly connected with a movable seat (15), the inside of the movable seat (15) is rotatably connected with a lifting wheel (16), the outside of the movable seat (15) is provided with a boss (18), the top of the boss (18) is slidably connected with a lifting rod (21), the bottom end of the lifting rod (21) is fixedly connected with a fixed block (23), the side wall of the fixed block (23) is fixedly connected with a horizontal shaft (24), the side wall of the horizontal shaft (24) is rotatably sleeved with a movable cylinder (25), and the side wall of the movable cylinder (25) is fixedly sleeved with a limiting ring (26).
2. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, The end surface of the oil storage pool (1) is fixedly connected with a convex plate (2), the side wall of the first pulley (4) is rotatably connected with a first supporting plate (3), and the bottom surface of the first supporting plate (3) is fixedly connected with the top surface of the convex plate (2).
3. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, The side wall of the second pulley (9) is rotatably connected with a second supporting plate (8), and the bottom surface of the second supporting plate (8) is fixedly connected with the inner bottom wall of the oil receiving bin (5).
4. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, The bottom side of the oil receiving bin (5) is fixedly connected with a convex block (6), the side wall of the convex block (6) is fixedly connected with a supporting rod (7), and one end, away from the convex block (6), of the supporting rod (7) is fixedly connected with the outer side wall of the oil storage pool (1).
5. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, The side wall of the electric cylinder (11) is provided with a fixed seat (12), the outer side wall of the fixed seat (12) is fixedly connected with a support (10), and the side wall of the support (10) is fixedly connected with the outer side wall of the oil storage pool (1).
6. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, The side wall of the boss (18) is fixedly connected with a connecting block (17), and one side, away from the boss (18), of the connecting block (17) is fixedly connected with the outer side wall of the movable seat (15).
7. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, One side, away from the movable seat (15), of the boss (18) is provided with a threaded hole (19), the boss (18) is provided with a fastening knob (20) on one side, the rod part of the fastening knob (20) is a threaded rod, the threaded rod corresponds to and matches the threaded hole (19), and the rod end of the fastening knob (20) corresponds to and matches the lifting rod (21).
8. The oiling device for steel wire rope production and processing according to claim 1, characterized in that, The top end of the lifting rod (21) is fixedly connected with a limiting disc (22), and the lifting rod (21) is vertically arranged.