Cleaning and draining device for roller way of glass calender
By designing an adjustable purging actuator on the glass rolling mill, compressed air is used to quickly discharge the washing water from the rollers, solving the problem of washing water entering the annealing furnace and improving production stability and efficiency.
Patent Information
- Application Number
- CN202520338827.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In existing technology, water is introduced into the annealing furnace during the cleaning of the upper roller of the glass rolling mill, which causes process fluctuations and production abnormalities, affecting production capacity.
A glass rolling mill roller cleaning and drainage device was designed, including a purging actuator with adjustable height and angle, which uses compressed air to quickly discharge the water used for washing the rollers, preventing it from entering the annealing furnace.
It effectively prevents washing water from entering the annealing kiln, reduces process fluctuations, avoids production abnormalities, increases output and work efficiency, and reduces the labor intensity of employees.
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Figure CN223814926U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of glass production equipment, specifically, the utility model relates to a glass calender roller bed cleaning and drainage device. BACKGROUND
[0002] In the production process of solar glass, the glass liquid is pressed out between the upper and lower rollers of the calender, and gradually cooled and shaped under certain process conditions, and then enters the annealing kiln after passing through the vice roller and movable roller table of the calender. With the increase of production time in use, the surface of the upper roller of the calender will gradually form an oxidation layer or adhere to other foreign matters, causing quality problems such as imprint and heating of the glass plate. In order to solve these problems, the prior art uses cleaning equipment to regularly clean the upper roller (generally, the upper roller is cleaned once a month or so), and the water pressure is high and the cleaning time is long when washing the upper roller. Part of the washing roller water enters the annealing kiln with the glass plate, causing a large fluctuation in the annealing process, resulting in problems such as plate explosion and poor cutting, which seriously affects the production capacity.
[0003] A photovoltaic glass calender upper roller cleaning device with the patent number 202321127070.4 is disclosed, which belongs to the technical field of photovoltaic glass production. The photovoltaic glass calender upper roller cleaning device includes a pressurized water supply component, which is connected to a cleaning water gun and a cleaning water pipe. The cleaning water pipe is positioned on the support table close to the upper roller to form a distance and an angle between the cleaning water pipe and the upper roller.
[0004] It is hoped to provide a glass calender roller bed cleaning and drainage device, especially about how to timely drain the washing roller water when washing the upper roller to prevent the washing roller water from entering the annealing kiln. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving one of the technical problems existing in the prior art. To this end, the utility model provides a glass calender roller bed cleaning and drainage device, which aims to ensure that the washing roller water can be timely drained when washing the upper roller.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme that the glass calender roller bed cleaning and drainage device includes a base and a purge execution mechanism arranged on the base and used for connecting with an air source providing compressed air, and the purge execution mechanism is arranged to be adjustable in height position and purge angle.
[0007] The purge execution mechanism includes a supporting plate arranged on the base, a purge pipeline arranged on the supporting plate and used for connecting with the air source, and a nozzle arranged at one end of the purge pipeline, and the supporting plate is arranged to be adjustable in height position, and the purge angle of the purge pipeline is adjustable.
[0008] The base and the supporting plate are rotatably connected, the supporting plate is provided with a guide rod, the base is provided with a guide slot for inserting the guide rod, and the guide slot is in the shape of an arc.
[0009] The guide rod is provided with a locking nut, the locking nut is threadedly connected with the guide rod, and the locking nut is matched with the guide rod to lock and fix the supporting plate on the base.
[0010] The supporting plate is provided with a fixing slot for inserting the blowing pipe.
[0011] The base comprises a lower sleeve, a supporting rod connected with the lower sleeve and a top plate arranged on the supporting rod, the supporting plate is arranged on the top plate, and the distance between the top plate and the lower sleeve is adjustable.
[0012] The supporting rod is inserted into the lower sleeve, the lower sleeve is hollow, and the lower sleeve is provided with a locking bolt for locking and fixing the supporting rod.
[0013] The bottom of the lower sleeve is provided with a bearing bottom plate.
[0014] The glass calender roller cleaning and draining device can directly perform blowing treatment on the washing roller water, ensures that the washing roller water can be drained in time, prevents the washing roller water from entering the annealing furnace and causing process fluctuation, and the blowing execution mechanism can be conveniently adjusted up, down, left and right according to the on-site situation, so that the blowing port can quickly drain water at the most appropriate angle, and the draining effect is improved. The washing roller draining device can prevent water flow from entering the annealing furnace, avoid causing process fluctuation, and reduce yield loss. The washing roller draining device avoids the emergence of abnormal phenomena such as board explosion and cutting failure, reduces the labor intensity of workers and improves work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] The present specification includes the following drawings, and the shown contents are as follows:
[0016] Figure 1 It is a side view of the glass calender roller cleaning and draining device of the utility model;
[0017] Figure 2 It is a front view of the glass calender roller cleaning and draining device of the utility model;
[0018] Figure 3 It is a top view of the glass calender roller cleaning and draining device of the utility model;
[0019] Figure 4 It is a structural schematic view of the glass calender roller cleaning and draining device of the utility model;
[0020] Figure 5 It is a schematic view of the position relationship between the glass calender roller cleaning and draining device of the utility model and the glass roller.
[0021] Marked in the figure: 1, purge pipe; 2, joint; 3, nozzle; 4, fixing screw; 5, fixed slot; 6, rotating shaft; 7, guide rod; 8, locking nut; 9, support rod; 10, locking bolt; 11, lower sleeve; 12, bearing bottom plate; 13, roller; 14, glass; 15, water stain; 16, top plate; 17, supporting plate. DETAILED DESCRIPTION
[0022] The specific embodiments of the present application are further described in detail below with reference to the accompanying drawings, and the purpose is to help the skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical scheme of the present application, and to help its implementation.
[0023] As Figures 1 to 5 shown, the present application provides a kind of glass calender roller cleaning drainage device, including base and setting on base and being used to connect with the air source of providing compressed air purge execution mechanism, purge execution mechanism is set to height position and purge angle adjustable.
[0024] Specifically, as Figures 1 to 5 shown, purge execution mechanism includes supporting plate 17 being set on base, purge pipe 1 being set on supporting plate 17 and being used to connect with air source and nozzle 3 being set on one end of purge pipe 1, supporting plate 17 is set to height position adjustable, and the purge angle of purge pipe 1 is adjustable.Supporting plate 17 is rotatably connected with base by rotating shaft 6, guide rod 7 is arranged on supporting plate 17, guide slot for inserting guide rod 7 is arranged on base, and the guide slot is circular arc shape.Rotating shaft 6 and guide rod 7 are vertically arranged, the upper end of rotating shaft 6 and guide rod 7 is fixedly connected with supporting plate 17, there is a certain distance between rotating shaft 6 and guide rod 7, the axis of guide slot is the same vertical line with the axis of rotating shaft 6, and guide slot is located below supporting plate 17.Fixed slot 5 for inserting purge pipe 1 is arranged on supporting plate 17, fixing screw 4 for locking and fixing purge pipe 1 is arranged on supporting plate 17, fixing screw 4 is in contact with the outer surface of purge pipe 1, and fixing screw 4 exerts pressure on purge pipe 1.Purge pipe 1 is horizontally arranged, one end of purge pipe 1 is connected with air source, joint 2 is arranged at the end of purge pipe 1, nozzle 3 is fixedly arranged at the other end of purge pipe 1, and compressed air is blown out from duckbill-shaped nozzle 3 after passing through purge pipe 1.
[0025] As Figure 5 shown, during daily use, first put drainage device on site, adjust the up-down and left-right positions of device, make the position of device align above glass 14 on roller 13, after aligning position, adjust the size of compressed air in time according to the size of water flow when washing roller, which can make water stain 15 on glass 14 and roller 13 quickly drain out and not enter annealing lehr.
[0026] As shown in Figures 1 to 4 , the guide rod 7 is provided with a locking nut 8, the guide rod 7 is provided with external threads, the locking nut 8 is in threaded connection with the guide rod 7, and the locking nut 8 is matched with the guide rod 7 to lock and fix the supporting plate 17 on the base. When it is necessary to adjust the blowing angle of the blowing pipeline 1, the locking nut 8 is loosened, the supporting plate 17 is rotated, the supporting plate 17 drives the guide rod 7 to rotate along the guide groove, and the supporting plate 17 simultaneously drives the blowing pipeline 1 to rotate, so that the blowing angle of the blowing pipeline 1 can be adjusted. After the adjustment is completed, the locking nut 8 is tightened, the supporting plate 17 is fixed on the base, and the blowing angle of the blowing pipeline 1 is fixed.
[0027] As shown in Figures 1 to 4 , the base comprises a lower sleeve 11, a supporting rod 9 connected with the lower sleeve 11, and a top plate 16 provided on the supporting rod 9, the supporting plate 17 is installed on the top surface of the top plate 16, the guide groove is provided in the vertical direction through the top plate 16, the top plate 16 is provided with a through hole for the rotating shaft 6 to pass through, and the locking nut 8 is located below the top plate 16 and in contact with the top plate 16 after being tightened. The top plate 16 is fixedly arranged at the upper end of the supporting rod 9, the distance between the top plate 16 and the lower sleeve 11 is adjustable, and thus the height position of the supporting plate 17 and the blowing pipeline 1 can be adjusted. The supporting rod 9 and the lower sleeve 11 are vertically arranged, the supporting rod 9 is inserted into the lower sleeve 11, the lower sleeve 11 has an open top and a hollow structure, the lower sleeve 11 is provided with a locking bolt 10 for locking and fixing the supporting rod 9, the locking bolt 10 is in threaded connection with the lower sleeve 11, the locking bolt 10 is horizontally arranged, one end of the locking bolt 10 is in contact with the outer surface of the supporting rod 9, the other end of the locking bolt 10 is located outside the lower sleeve 11, and the lower sleeve 11 is provided with an internal threaded hole. When it is necessary to adjust the height of the blowing pipeline 1, the locking bolt 10 is loosened, the supporting rod 9 is moved in the vertical direction, the supporting rod 9 drives the top plate 16, the supporting plate 17 and the blowing pipeline 1 to move in the vertical direction synchronously, and thus the height of the blowing pipeline 1 can be adjusted. After the adjustment is completed, the locking bolt 10 is tightened, the supporting rod 9 is fixed on the lower sleeve 11, and the height position of the blowing pipeline 1 is fixed.
[0028] As shown in Figures 1 to 4 , the bottom of the lower sleeve 11 is provided with a load-bearing bottom plate 12, the lower end of the lower sleeve 11 is fixedly connected with the load-bearing bottom plate 12, the load-bearing bottom plate 12 is horizontally arranged, and the load-bearing bottom plate 12 is an iron plate with a thickness of more than 5 mm.
[0029] In the embodiment, the rotating shaft 6 and the guide rod 7 adopt bolts, and the bolts are M20*30 or above. The locking nuts 8 arranged on the rotating shaft 6 and the guide rod 7 are high-strength nuts of 8.8 or above. The blowing pipeline 1, the lower sleeve 11 and the support rod 9 are all made of galvanized steel pipes. The size of the compressed air provided by the air source is generally controlled within 0.15-0.2 MPa.
[0030] The utility model has been described above in conjunction with the drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned mode. As long as various non-essential improvements are made by adopting the method concept and technical scheme of the utility model; or without improvement, the above-mentioned concept and technical scheme of the utility model are directly applied to other occasions, which are all within the protection scope of the utility model.
Claims
1. A glass calender roll table cleaning drainage device characterized by: The base and the blowing execution mechanism arranged on the base and used for connecting with the air source for providing compressed air, the blowing execution mechanism is arranged to be adjustable in height position and blowing angle.
2. The glass calender roll table cleaning drain apparatus of claim 1, wherein: The blowing execution mechanism includes a bracket arranged on the base, a blowing pipe arranged on the bracket and used for connecting with the air source, and a nozzle arranged at one end of the blowing pipe, the bracket is arranged to be adjustable in height position, and the blowing angle of the blowing pipe is adjustable.
3. The glass calender roll table cleaning drain apparatus of claim 2, wherein: The bracket is rotationally connected with the base, a guide rod is arranged on the bracket, a guide groove into which the guide rod is inserted is arranged on the base, and the guide groove is in arc shape.
4. The glass calender roll table cleaning drain apparatus of claim 3, wherein: A locking nut is arranged on the guide rod, the locking nut is threadedly connected with the guide rod, and the locking nut is matched with the guide rod to lock and fix the bracket on the base.
5. The glass calender roll cleaning drainage apparatus of any one of claims 2 to 4, wherein: A fixing clamping groove into which the blowing pipe is inserted is arranged on the bracket.
6. The glass calender roll cleaning drainage apparatus of any one of claims 2 to 4, wherein: The base includes a lower sleeve, a support rod connected with the lower sleeve, and a top plate arranged on the support rod, the bracket is mounted on the top plate, and the distance between the top plate and the lower sleeve is adjustable.
7. The glass calender roll table cleaning drain apparatus of claim 6, wherein: The support rod is inserted into the lower sleeve, the lower sleeve is in hollow structure, and a locking bolt for locking and fixing the support rod is arranged on the lower sleeve.
8. The glass calender roll table cleaning drain apparatus of claim 6, wherein: A load-bearing bottom plate is arranged at the bottom of the lower sleeve.
Citation Information
Patent Citations
Cleaning device for upper roller of photovoltaic glass calender
CN220514842U