Battery cell support

By incorporating slots, locking posts, and locking rods into the cell support structure, the problem of difficulty in easily disassembling individual faulty cells in existing cell supports is solved, achieving rapid repair and cost reduction.

CN223815766UActive Publication Date: 2026-01-20GUANGDONG XIDELI PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520162866.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-20
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing cell support structures make it difficult to easily remove individual faulty cells from battery packs, resulting in a cumbersome repair process and high labor costs.

Method used

A battery cell support was designed. By setting slots, pins and locking rods on the end caps, the end caps can be horizontally spliced ​​to form a top frame and a bottom frame. The longitudinal locking of the locking rods enables the rapid disassembly of the battery cells, and the rotation of the locking rods enables the removal of individual battery cells.

Benefits of technology

It enables rapid disassembly of individual battery cells, reduces unnecessary disassembly procedures, and lowers the failure rate and labor costs of battery packs after repair.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide a battery cell support which comprises at least two end covers, inner grooves used for containing battery cells are formed in the end covers, at least one clamping groove and at least one half groove are formed in the outer side wall of each end cover, at least one clamping column is arranged on the outer side wall of each end cover, and any two clamping grooves / half grooves / clamping columns are distributed at intervals. When any two end covers are spliced, one clamping column of one end cover is transversely clamped in one clamping groove of the other end cover, a half groove of one end cover and a half groove of the other end cover are spliced together to form a locking part, a locking rod is arranged on the locking part in a penetrating mode, and the locking rod is used for longitudinally clamping the two end covers. Therefore, a maintainer can quickly disassemble a single faulted battery cell without disassembling the whole battery pack, so that unnecessary disassembly procedures are reduced, and the fault rate and the labor cost of the battery pack after maintenance are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electronic equipment, in particular to a battery cell support. BACKGROUND

[0002] In today's electronic equipment and new energy field, as the core energy storage component, the performance and safety of the battery cell are crucial. As a key component for fixing and protecting the battery cell, the battery cell support plays an indispensable role. Currently, the battery cell end cover commonly seen on the market adopts a traditional one-piece structure. This structure can tightly fix multiple battery cells together and meet the basic fixing requirements of the battery cell, and is widely used in some small electronic devices.

[0003] However, the existing battery cell support has the following disadvantages in actual use: when a battery cell in the battery pack is damaged, maintenance personnel often need to disassemble the entire battery pack because it is not convenient to disassemble the single faulty battery cell, which not only is complicated, but also consumes a lot of time and labor cost. Therefore, the battery cell support of the present application is proposed. SUMMARY

[0004] The utility model aims at overcoming the shortcomings of prior art, and provides a battery cell support which can disassemble a certain battery cell in the battery pack to improve maintenance efficiency and reduce labor cost.

[0005] The utility model aims at overcoming the shortcomings of prior art, and provides a battery cell support which can disassemble a certain battery cell in the battery pack to improve maintenance efficiency and reduce labor cost.

[0006] A battery cell support comprises:

[0007] At least two end covers, an inner groove for accommodating a battery cell is formed in the end cover, at least one clamping groove and half groove are formed on the outer side wall of the end cover, at least one clamping column is arranged on the outer side wall of the end cover, and any two clamping grooves / half grooves / clamping columns are distributed at intervals;

[0008] When any two end covers are spliced, one clamping column of one end cover is transversely clamped in one clamping groove of another end cover, and one half groove of one end cover and one half groove of another end cover are spliced together to form a locking part, the locking part is used for penetrating a locking rod, and the locking rod is used for longitudinally clamping two end covers.

[0009] Optionally, the end cover also has a through hole, the through hole penetrates both ends of the end cover, the end cover is provided with a plurality of stop blocks, each stop block is distributed at intervals along the circumferential direction of the through hole, and the through hole and each stop block jointly form the inner groove.

[0010] Optionally, each of the stop blocks is L-shaped, and one end of each of the stop blocks is located on one side of the end cover, and the other end of each of the stop blocks faces the axial direction of the through hole.

[0011] Optionally, the end cover is further provided with a plurality of heat dissipation grooves, and each of the heat dissipation grooves is equidistantly distributed along the inner side wall of the through hole.

[0012] Optionally, each of the heat dissipation grooves extends from one end of the end cover to the other end along the axial direction of the through hole.

[0013] Optionally, the end cover is provided with a plurality of clamping platforms, and one of the clamping platforms is located in one of the half grooves, and each of the clamping platforms is clamped with the locking rod.

[0014] Optionally, the locking rod is provided with a plurality of bosses, each of the bosses is arranged at two ends of the locking rod, and each of the bosses is equidistantly distributed along the circumferential surface of the locking rod, and each of the bosses is clamped with one of the clamping platforms in a one-to-one correspondence.

[0015] Optionally, the boss is semi-annular, and the arc length of the outer diameter of the boss is matched with the spacing between two clamping platforms.

[0016] Optionally, the clamping platform is provided with a limiting block, and the boss is provided with a limiting groove, and the limiting block is clamped with the limiting groove.

[0017] Optionally, the two ends of the locking rod are provided with a torsion groove.

[0018] Compared with the prior art, the utility model has at least the following advantages:

[0019] The electric core support of the utility model is formed by the clamping columns and the clamping grooves, so that the plurality of end covers can be transversely spliced to form the top frame and the bottom frame, and the plurality of half grooves are arranged on the end cover, and the half grooves are spliced into the through hole when the end covers are spliced, and the clamping platforms are arranged in the half grooves, and the bosses at the two ends of the locking rod are clamped with the clamping platforms on the top frame and the bottom frame respectively, so that the top frame and the bottom frame can be longitudinally clamped with the electric core, and the end cover can be pulled out of the top frame / bottom frame by rotating the locking rod, so that the single faulty electric core can be removed and repaired, so that the maintenance personnel can quickly disassemble the single faulty electric core without disassembling the whole battery pack, thereby reducing unnecessary disassembly process, and reducing the failure rate of the battery pack after maintenance and the labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. Other related drawings can also be obtained by those skilled in the art without creative labor on the premise of not paying creative labor.

[0021] Figure 1 Structure diagram of the cell support of an embodiment of the present application;

[0022] Figure 2 Structure diagram of the lock connecting rod and the two end covers of an embodiment of the present application;

[0023] Figure 3 Structure diagram of the half slot opening position of an embodiment of the present application;

[0024] Figure 4 Structure diagram of the top frame of an embodiment of the present application;

[0025] Figure 5 Top view structure diagram of the top frame of an embodiment of the present application;

[0026] Figure 6 Structure diagram of the end cover of an embodiment of the present application;

[0027] Figure 7 Structure diagram of Figure 6 the local structure of A in the middle;

[0028] Figure 8 Top view structure diagram of the end cover of an embodiment of the present application;

[0029] Figure 9 Local structure diagram of the lock connecting rod of an embodiment of the present application;

[0030] Figure 10 Top view structure diagram of the lock connecting rod of an embodiment of the present application.

[0031] Explanation of reference signs:

[0032] 1, cell support; 10, end cover; 11, inner slot; 12, clamping groove; 13, half slot; 14, clamping column; 20, lock connecting rod; 30, top frame; 40, bottom frame; 15, heat dissipation slot; 16, clamping table; 161, limiting block; 17, stop block; 171, rubber pad; 21, boss; 211, limiting groove; 22, torsion groove. DETAILED DESCRIPTION

[0033] To facilitate understanding of this utility model, a more comprehensive description will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model.

[0034] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0036] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0037] like Figures 1 to 10 As shown, in one embodiment, a battery cell support 1 includes at least two end caps 10. The end cap 10 has an inner groove 11 for receiving the battery cell. The outer side wall of the end cap 10 has at least one slot 12 and a half-groove 13. The outer side wall of the end cap 10 has at least one locking post 14. Any two slots 12 / half-grooves 13 / locking posts 14 are spaced apart. When any two end caps 10 are spliced ​​together, a locking post 14 of one end cap 10 is laterally locked into a slot 12 of the other end cap 10. The half-groove 13 of one end cap 10 and the half-groove 13 of the other end cap 10 are spliced ​​together to form a locking part. The locking part is used to pass through a locking rod 20. The locking rod 20 is used to longitudinally lock the two end caps 10.

[0038] It should be noted that the end cover 10 is a polygonal structure, for example, the end cover 10 is a hexagonal structure, further, three clamping grooves 12 and three clamping columns 14 are arranged on the outer side wall of the end cover 10, and the three clamping grooves 12 and the three clamping columns 14 are alternately arranged on the six outer sides of the end cover 10 respectively. The width of the inner bottom wall of the clamping groove 12 is greater than the width of the slot of the clamping groove 12, and the width of the clamping column 14 connected to one outer side of the end cover 10 is less than the width of the clamping column 14 away from one outer side of the end cover 10. In an embodiment, the three clamping grooves 12 are arranged on the adjacent three outer sides of the end cover 10, and the three clamping columns 14 are arranged on the other adjacent three outer sides of the end cover 10. Each clamping groove 12 and each clamping column 14 extend from one end face of the end cover 10 to the other end face in the axial direction. Further, one clamping column 14 on one end cover 10 is clamped with the clamping groove 12 on the other end cover 10, so that the radial direction of the two end covers 10 can be spliced. Further, the outer included angle between the two adjacent outer sides is an obtuse angle. Since the end cover 10 is a hexagonal structure, the two outer sides of the end cover 10 together form six obtuse angles of 120 degrees, so that the three end covers 10 can be spliced with each other. In order to facilitate description, the three end covers 10 are defined as a first end cover, a second end cover and a third end cover, the clamping column 14 on the first end cover is clamped with the clamping groove 12 on the second end cover, and the adjacent clamping column 14 and the clamping groove 12 on the third end cover are clamped with the clamping groove 12 on the first end cover and the clamping column 14 on the second end cover respectively, so that the plurality of end covers 10 can be spliced with each other to form a top frame 30 / bottom frame 40.

[0039] It should be noted that the end cover 10 is a hexagonal structure, and when a plurality of end covers 10 are spliced to form a top frame 30 / bottom frame 40, a honeycomb structure is formed, so that the firmness of the battery cell support 1 can be increased.

[0040] It should be noted that the end cover 10 is also provided with a plurality of half grooves 13, each half groove 13 extends from one end face of the end cover 10 to the other end face, and each half groove 13 is located at the angle position of the six outer sides, when two end covers 10 are spliced with each other, the two half grooves 13 together form a locking part which tends to be a circular groove structure, when three end covers 10 are spliced with each other, the locking part is in a hole type structure, in this way, the top frame 30 / bottom frame 40 spliced by one end cover 10 is formed with a plurality of hole type perforations, and each perforation is located at the angle position of the spliced end cover 10. Further, the two ends of the locking rod 20 are respectively arranged in the perforations of the top frame 30 / bottom frame 40, and the two ends of the locking rod 20 are respectively clamped with the perforations, so that the shaft center of each end cover 10 can be spliced. When any one of the battery cells fails, by rotating the locking rods 20 clamped with other end covers 10 on the end cover 10, the end cover 10 on the failed battery cell can be pulled out along the axial direction from the top frame 30 / bottom frame 40, and then the battery cell can be pulled out from the spliced top frame 30 / bottom frame 40 for replacement or repair. In this way, the maintenance personnel can quickly disassemble the single failed battery cell without disassembling the entire battery pack, thereby reducing unnecessary disassembly procedures and reducing the failure rate and labor cost of the battery pack after maintenance.

[0041] As Figures 1 to 8 In an embodiment, the end cover 10 is also provided with a through hole penetrating through both ends of the end cover 10, and a plurality of stop blocks 17 are arranged on the end cover 10, each stop block 17 is distributed along the circumferential direction of the through hole, and the through hole and each stop block 17 together form an inner groove 11.

[0042] It should be noted that the end cover 10 is provided with a through hole, and the through hole penetrates two end faces of the end cover 10 in the axial direction. The diameter of the inner groove 11 is greater than the diameter of the battery cell, so that the battery cell can be accommodated in the inner groove 11. Further, the end cover 10 is provided with a plurality of stop blocks 17, each stop block 17 is located on one end face of the end cover 10, each stop block 17 is L-shaped structure, one end of each stop block 17 is located on one side face of the end cover 10, the other end of each stop block 17 faces the axial direction of the through hole, and the one end of each stop block 17 facing the axial direction of the through hole extends into the through hole and forms the inner bottom wall of the inner groove 11. Further, when the battery cell is accommodated in the inner groove 11, the stop blocks 17 collectively abut against the end of the battery cell, so that the battery cell cannot extend out of one side face of the end cover 10. Further, when a plurality of end covers 10 are spliced together, and each stop block 17 on each end cover 10 is located on the same side face, so that when each battery cell is accommodated in each inner groove 11 one by one, the end of each battery cell abuts against a plurality of stop blocks 17 on one end cover 10 at the same time, for example, one end of a plurality of battery cells is accommodated in each inner groove 11 on the top frame 30 one by one, and the other end of the plurality of battery cells is accommodated in each inner groove 11 on the bottom frame 40 one by one, so that the top frame 30 and the bottom frame 40 collectively fix the plurality of battery cells. Further, the two ends of the locking rod 20 are respectively clamped with the through holes on the top frame 30 and the bottom frame 40, so that the top frame 30 and the bottom frame 40 collectively clamp the plurality of battery cells.

[0043] It should be noted that since each stop block 17 is L-shaped structure, the one end of each stop block 17 facing the axial direction of the through hole has a spacing with the end face of the end cover 10, when one end of the battery cell is accommodated in the inner groove 11, the end of the battery cell can extend out of the through hole and abut against each stop block 17, so as to connect the pole pieces of each battery cell. Further, each stop block 17 is provided with a rubber pad 171 on the side face facing the end face of the end cover 10, so that the stop block 17 and the end of the battery cell have a buffering effect, which avoids the top frame 30 / bottom frame 40 directly applying force to the battery cell when the top frame 30 / bottom frame 40 is extruded by external force, so as to avoid deformation or damage of the battery cell.

[0044] As shown in FIG. 1, Figures 2 to 8 In an embodiment, the end cover 10 is also provided with a plurality of heat dissipation grooves 15, each heat dissipation groove 15 is equally distributed along the inner side wall of the through hole.

[0045] It should be noted that each heat dissipation groove 15 is equally distributed along the inner side wall of the through hole, and the heat dissipation groove 15 extends along the axial direction of the through hole from one end of the end cover 10 to the other end, so that when the battery cell is accommodated in the inner groove 11, the two end faces of the end cover 10 can be communicated, and air can flow from one end face of the end cover 10 to the other end face, so that the heat generated by the battery cell can be quickly discharged to reduce the temperature in the entire battery pack.

[0046] As shown in Figures 3 to 8 , in an embodiment, the end cover 10 is provided with a plurality of clamping platforms 16, and one clamping platform 16 is located in one half slot 13, and each clamping platform 16 is clamped with a locking rod 20.

[0047] It should be noted that the clamping platform 16 is arranged on the inner side wall of the half slot 13, the clamping platform 16 is a half ring structure, the outer diameter of the clamping platform 16 is consistent with the diameter of the half slot 13, so that the clamping platform 16 can be fitted on the inner side wall of the half slot 13, and the arc length of the outer diameter of the clamping platform 16 is less than the arc length of the half slot 13, for example, the arc length of the outer diameter of the clamping platform 16 is half of the arc length of the half slot 13. Further, the inner diameter of the clamping platform 16 is consistent with the diameter of the locking rod 20, so that when the half slots 13 are jointly spliced into a through hole, the locking rod 20 can pass through the through hole.

[0048] As shown in Figures 1 to 3 , Figures 9 to 10 , in an embodiment, the locking rod 20 is provided with a plurality of bosses 21, each boss 21 is arranged at both ends of the locking rod 20, and each boss 21 is equidistantly distributed along the circumferential surface of the locking rod 20, and each boss 21 is one-to-one corresponding to each clamping platform 16.

[0049] It should be noted that the structure of the boss 21 is similar to that of the clamping platform 16, the boss 21 is arranged on the outer side wall of the locking rod 20, the boss 21 is also a half ring structure, the inner diameter of the boss 21 is consistent with the diameter of the locking rod 20, so that the boss 21 can be fitted on the outer side wall of the locking rod 20, and the outer diameter of the boss 21 is consistent with the diameter of the half slot 13, and the arc length of the outer diameter of the boss 21 is adapted to the spacing between the two clamping platforms 16, so that the boss 21 can pass through the spacing between the two clamping platforms 16. Further, three bosses 21 are arranged on both ends of the locking rod 20, each boss 21 is equidistantly distributed on the circumferential surface of the locking rod 20, and each boss 21 on both ends of the locking rod 20 is one-to-one corresponding, so that when the locking rod 20 drives the boss 21 on one end to pass through the through hole on the top frame 30, it can continue to pass through the through hole on the bottom frame 40.

[0050] As shown in Figures 3 to 8 , in an embodiment, the clamping platform 16 is provided with a limiting block 161, and the boss 21 is provided with a limiting groove 211, and the limiting block 161 is clamped with the limiting groove 211.

[0051] It should be noted that the locking platform 16 is provided with a limiting block 161, which is also inclined to a ring structure. The boss 21 is also inclined to a ring structure. When the locking rod 20 is inserted into the through hole on the top frame 30 / bottom frame 40, the limiting block 161 is located on the side of the locking platform 16 facing the boss 21, and the limiting groove 211 is located on the side of the boss 21 facing the locking platform 16. When the locking rod 20 is rotated so that the locking rod 20 drives the boss 21 and the locking platform 16 to align with each other along the axis of the through hole, the locking platform 16 pushes the boss 21 to prevent the locking rod 20 from being pulled out of the through hole. This prevents any one end cap 10 from being pulled out longitudinally from the top frame 30 / bottom frame 40. At the same time, the locking rod 20 drives the limiting groove 211 to engage with the limiting block 161, so that when the locking rod 20 rotates, it can accurately drive the boss 21 to align with the locking platform 16.

[0052] It should be noted that the slots of the inner grooves 11 on the top frame 30 and the bottom frame 40 are facing each other. When the two ends of the locking rod 20 are respectively engaged with the through holes on the top frame 30 and the bottom frame 40, the inner grooves 11 on the top frame 30 and the bottom frame 40 are used to clamp the battery cell together. Furthermore, when the two ends of the locking rod 20 are engaged with the top frame 30 and the bottom frame 40 respectively, the limiting block 161 on the top frame 30 and the limiting block 161 on the bottom frame 40 are both located on the same side of the half groove 13 relative to the half groove 13. For example, when the locking rod 20 rotates clockwise, the limiting block 161 on the top frame 30 is located on the side of the locking platform 16 away from the boss 21, so that the locking rod 20 can drive the boss 21 to engage with the locking platform 16. At the same time, relative to the base frame 40, when one end of the locking rod 20 on the top frame 30 rotates clockwise, the other end of the locking rod 20 on the base frame 40 rotates counterclockwise relative to the base frame 40. The limiting block 161 on the base frame 40 will be located on the side of the locking platform 16 closer to the boss 21, so that when the locking rod 20 rotates, the bosses 21 on both ends of the locking rod 20 can simultaneously engage with the locking platforms 16 on the top frame 30 / base frame 40.

[0053] like Figures 1 to 3 , Figures 9 to 10 As shown, in one embodiment, the locking rod 20 has twist grooves 22 on both ends.

[0054] It should be noted that when the locking rod 20 is inserted into the through hole, the two end faces of the locking rod 20 will face the surface of the top frame 30 / base frame 40. In this way, the two torsion grooves 22 are located on the end faces of the two ends of the locking rod 20 respectively. The operator can rotate the locking rod 20 by using a tool, such as a flathead screwdriver.

[0055] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A battery cell support, characterized in that, include: At least two end caps, each end cap having an inner groove for accommodating a battery cell, each end cap having at least one slot and a half-slot on its outer side wall, and each end cap having at least one locking post on its outer side wall, with any two slots / half-slots / locks being spaced apart. When any two end caps are joined together, a locking post of one end cap is laterally engaged in a locking groove of the other end cap, and a half-groove of one end cap and a half-groove of the other end cap are joined together to form a locking part. The locking part is used to pass through a locking rod, and the locking rod is used to longitudinally engage the two end caps.

2. The cell support according to claim 1, characterized in that, The end cap is also provided with a through hole that extends through both ends of the end cap. Several blocks are provided on the end cap, and each block is spaced apart along the circumferential direction of the through hole. The through hole and each block together form the inner groove.

3. The cell support according to claim 2, characterized in that, Each of the aforementioned blocks has an L-shaped structure, with one end of each block located on one side of the end cap and the other end of each block facing the axial direction of the through hole.

4. The cell support according to claim 3, characterized in that, The end cap is also provided with a number of heat dissipation grooves, and each heat dissipation groove is equidistantly distributed along the inner sidewall of the through hole.

5. The cell support according to claim 4, characterized in that, Each of the heat dissipation grooves extends from one end of the end cap to the other end along the axial direction of the through hole.

6. The cell support according to claim 5, characterized in that, The end cap is provided with a plurality of locking platforms, and each locking platform is located in one of the half slots, and each locking platform is engaged with the locking rod.

7. The cell support according to claim 6, characterized in that, The locking rod is provided with a plurality of protrusions, each of which is located at both ends of the locking rod and is equidistantly distributed along the circumference of the locking rod. Each protrusion is engaged with each of the locking platforms in a corresponding manner.

8. The cell support according to claim 7, characterized in that, The boss has a semi-circular structure, and the arc length of the outer diameter of the boss is adapted to the distance between the two card platforms.

9. The cell support according to claim 8, characterized in that, The card platform is provided with a limiting block, and the protrusion is provided with a limiting groove, and the limiting block is engaged with the limiting groove.

10. The cell support according to claim 7, characterized in that, The locking rod has twist grooves at both ends.