High-voltage sampling wire harness assembly

By designing a high-voltage sampling harness assembly with a locking mechanism, the problem of needing to completely disassemble the line when a fault occurs in the existing technology is solved, enabling rapid disassembly and repair of the line, improving maintenance efficiency and reducing costs.

CN223815834UActive Publication Date: 2026-01-20HANGZHOU WAHO ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422646522.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2026-01-20
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing high-voltage sampling harness assemblies require complete disassembly when one or more lines fail, resulting in cumbersome and costly maintenance.

Method used

A high-voltage sampling harness assembly including a main body and a locking mechanism was designed. The locking mechanism enables simple line inspection and maintenance through the cooperation of its parts. The assembly utilizes structures such as support plates, arc plates, sliders, grooves, and insulating sleeves to enable rapid disassembly and repair of the line.

Benefits of technology

It improved maintenance efficiency, reduced maintenance costs, and simplified the inspection and maintenance process of the lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of sampling wire harnesses, in particular to a high-voltage sampling wire harness assembly, which comprises a main wire body and a clamping mechanism, one side of the surface of the main wire body is provided with the clamping mechanism, and one end of the clamping mechanism is provided with a mounting head. According to the high-voltage sampling wire harness assembly, through the arrangement of the clamping mechanism, one side of the main wire body is provided with the supporting plate, the supporting plate is used for providing structural support and is connected with the first arc plate, the first arc plate and the second arc plate are oppositely arranged to form a closed structure, meanwhile, the limiting groove and the limiting block are used in cooperation, and then the two arc plates are connected together; and meanwhile, when a circuit in the device needs to be checked and maintained, a limiting block is pressed, a spring is pressed by the limiting block, so that the limiting block moves from a limiting groove to a groove, and when the limiting block completely enters the groove, a second arc plate can be pulled out from a first arc plate, namely, a sliding block is pulled out from a sliding middle, namely, a semi-arc groove is opened, and the circuit can be overhauled.
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Description

Technical Field

[0001] This utility model relates to the technical field of sampling harnesses, and in particular to a high-voltage sampling harness assembly. Background Technology

[0002] A sampling harness is a cable assembly used in electrical equipment or electronic systems to collect and transmit signals. Its main function is to transmit the collected electrical signals to a central processing unit or monitoring system for processing by connecting different sensors, measuring points, and other devices. A sampling harness is usually composed of multiple conductors. These conductors, through proper layout and protection, can effectively transmit signals and maintain stability and anti-interference in noisy environments. It has a wide range of applications and is commonly used in power systems, automobiles, industrial control equipment, etc., to ensure that the system can collect and transmit data in real time and accurately, and to ensure the safe operation of the system. With the continuous development of technology, the requirements for sampling harnesses are also getting higher and higher. Therefore, a high-voltage sampling harness assembly is particularly needed.

[0003] However, existing high-voltage sampling harness assemblies are designed to integrate various lines for ease and speed of installation. When one or more lines fail, the entire line usually needs to be disassembled and then disassembled one by one to repair the corresponding lines. This method is very cumbersome, time-consuming and labor-intensive, and increases maintenance costs. Utility Model Content

[0004] The purpose of this utility model is to provide a high-voltage sampling harness assembly to solve the problem mentioned in the background art that the existing high-voltage sampling harness assemblies usually integrate various lines in a single design for simple and quick installation. When one or more lines fail, it is usually necessary to disassemble the entire line and then disassemble each line one by one to repair the corresponding lines. This method is very cumbersome, time-consuming and labor-intensive, and increases maintenance costs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-voltage sampling harness assembly, comprising a main body and a locking mechanism. The locking mechanism is provided on one side of the main body's surface, and an installation head is provided at one end of the locking mechanism. The locking mechanism includes a support plate, a first arc plate, a second arc plate, a semi-arc groove, a slider, a sliding groove, an insulating sleeve, a groove, a limiting groove, a spring, and a limiting block. The support plate is installed on one side of the main body's surface. One end of the support plate is connected to the first arc plate. The second arc plate is attached to one side of the first arc plate's surface. A semi-arc groove is formed at one end of the first arc plate. A slider is fixedly connected to one side of the first arc plate. A sliding groove is formed on one side of the second arc plate's surface. An insulating sleeve is installed on the inner wall of the semi-arc groove. A groove is formed on one side of the slider's surface. A limiting groove is formed at one end of the sliding groove. A spring is connected to one side of the groove's surface, and a limiting block is connected to the other side of the spring.

[0006] Preferably, the dimensions of the first arc plate and the second arc plate match, and the positions of the first arc plate and the second arc plate are aligned.

[0007] Preferably, the slider is fitted inside the groove, and the size of the groove matches that of the slider.

[0008] Preferably, the second arc plate is also provided with a semi-arc groove, and four sets of the semi-arc groove are provided on the first arc plate and are distributed at equal intervals.

[0009] Preferably, the size of the limiting groove matches that of the limiting block, and one side of the limiting groove extends through the first arc plate.

[0010] Preferably, the springs are provided in four groups, and the springs are distributed at equal intervals on the groove.

[0011] Preferably, the limiting groove and the recess are aligned, and the surface of the limiting block is fitted inside the limiting groove.

[0012] Preferably, the limiting block and the groove form a sliding structure, and the dimensions of the limiting block and the groove match.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the high-voltage sampling harness assembly, through the setting of the locking mechanism, connects the two arc plates together through simple parts cooperation, thereby facilitating the inspection and maintenance of the sampling harness assembly, saving a lot of maintenance time, improving maintenance efficiency, and reducing maintenance costs. Attached Figure Description

[0014] Figure 1 This is a side view of the appearance structure of this utility model;

[0015] Figure 2This is an exploded structural diagram of some parts of the locking mechanism of this utility model;

[0016] Figure 3 This is a cross-sectional exploded view of the locking mechanism of this utility model;

[0017] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0018] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.

[0019] In the diagram: 1. Main body; 2. Engaging mechanism; 201. Support plate; 202. First arc plate; 203. Second arc plate; 204. Semi-arc groove; 205. Slider; 206. Slide groove; 207. Insulating sleeve; 208. Groove; 209. Limiting groove; 210. Spring; 211. Limiting block; 3. Mounting head. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 The present invention provides a technical solution: a high-voltage sampling harness assembly, including a main body 1 and a locking mechanism 2, wherein the locking mechanism 2 is provided on one side of the surface of the main body 1, and an installation head 3 is provided at one end of the locking mechanism 2;

[0022] The engaging mechanism 2 includes a support plate 201, a first arc plate 202, a second arc plate 203, a semi-arc groove 204, a slider 205, a slide groove 206, an insulating sleeve 207, a groove 208, a limiting groove 209, a spring 210, and a limiting block 211. The support plate 201 is mounted on one side of the surface of the main body 1. One end of the support plate 201 is connected to the first arc plate 202. The second arc plate 203 is attached to one side of the surface of the first arc plate 202. One end of the first arc plate 202 has an opening... A semi-circular groove 204 is provided. A slider 205 is fixedly connected to one side of the first arc plate 202. A sliding groove 206 is formed on one side of the surface of the second arc plate 203. An insulating sleeve 207 is installed on the inner wall of the semi-circular groove 204. A groove 208 is formed on one side of the surface of the slider 205. A limit groove 209 is formed at one end of the sliding groove 206. A spring 210 is connected to one side of the surface of the groove 208. A limit block 211 is connected to the other side of the spring 210. The support plate 201 and the first arc plate 203 are connected to the second arc plate 204. 2. The arrangement of the second arc plate 203, semi-arc groove 204, slider 205, slide groove 206, insulating sleeve 207, groove 208, limiting groove 209, spring 210, and limiting block 211: A support plate 201 is provided on one side of the main body 1. The support plate 201 provides structural support and connects to the first arc plate 202. The first arc plate 202 and the second arc plate 203 are arranged opposite to each other to form a closed structure. At the same time, the limiting groove 209 and the limiting block 211 work together to... The two arc plates are connected together. When it is necessary to inspect and repair the circuit, the limit block 211 is pressed. The limit block 211 presses the spring 210, causing the limit block 211 to move from the limit groove 209 into the groove 208. When the limit block 211 is fully inserted into the groove 208, the second arc plate 203 can be pulled out from the first arc plate 202, that is, the slider 205 can be pulled out from the slide groove 206, that is, the semi-arc groove 204 can be opened, so that the circuit can be inspected and repaired.

[0023] Furthermore, the dimensions of the first arc plate 202 and the second arc plate 203 are matched, and the positions of the first arc plate 202 and the second arc plate 203 are relatively aligned. Through the arrangement of the first arc plate 202 and the second arc plate 203, the combination of the first arc plate 202 and the second arc plate 203 constitutes the main structure of the locking mechanism 2. The dimensions of the two arc plates are matched, and they are relatively aligned. When they are in contact with each other, they can form a stable locking mechanism 2 for installing and fixing the wires therein. This not only provides an installation path for multiple sets of wires with different functions, but also the simple locking mechanism 2 facilitates the inspection and maintenance of the line, thereby improving the flexibility of the mechanism.

[0024] Furthermore, the slider 205 is fitted inside the groove 206, and the groove 206 matches the size of the slider 205. Through the setting of the groove 206, the groove 206 provides a fixed sliding track for the slider 205, ensuring that the slider 205 can only move within a predetermined direction and path, avoiding deviation or irregular movement of the slider 205. The matching size of the groove 206 with the slider 205 ensures that the slider 205 can slide smoothly, reducing friction and jamming. At the same time, the groove 206 plays a positioning role for the slider 205, restricting the slider 205's degree of freedom, so that it can only slide back and forth within the track of the groove 206. The design of the groove 206 keeps the slider 205 inside the structure, effectively preventing the slider 205 from disengaging from the locking mechanism 2 due to external force or operational errors.

[0025] Furthermore, the second arc plate 203 is also provided with a semi-arc groove 204. Four sets of semi-arc grooves 204 are provided on the first arc plate 202 and are evenly distributed. Through the setting of the semi-arc grooves 204, the semi-arc grooves 204 are the main fixing space in the device for engaging other components. The first arc plate 202 and the second arc plate 203 are respectively provided with semi-arc grooves 204. When two semi-arc grooves 204 are in contact with each other, they can form a complete circular structure, providing a slot for the object to be fixed, so that it is firmly fixed in the engaging mechanism 2. At the same time, the inner wall of the semi-arc groove 204 is equipped with an insulating sleeve 207 to ensure that the current will not be conducted through the contact surface. This makes the semi-arc groove 204 not only have a mechanical fixing function, but also undertake the electrical insulation function of the device, ensuring the safety of the operator and preventing current leakage.

[0026] Furthermore, the dimensions of the limiting groove 209 and the limiting block 211 are matched. One side of the limiting groove 209 extends through the first arc plate 202. Through the setting of the limiting groove 209, the main function of the limiting groove 209 is to lock the limiting block 211 in place. At the same time, the limiting groove 209, through its cooperation with the limiting block 211, forms a safe boundary for the movement of the slider 205. Even under large external forces, the limiting block 211 can still effectively prevent the slider 205 from coming out of the groove 206, thereby increasing the reliability and durability of the device.

[0027] Furthermore, four sets of springs 210 are provided, and the springs 210 are evenly distributed on the groove 208. Through the arrangement of the springs 210, the springs 210 are connected between the groove 208 and the limiting block 211. By continuously applying pressure, it is ensured that the limiting block 211 is always tightly attached to the limiting groove 209. This pressure keeps the limiting block 211 in the working position, effectively limiting the movement range of the slider 205, preventing it from dislodging from the slide groove 206, and improving the stability and safety of the device.

[0028] Furthermore, the positions of the limiting groove 209 and the recess 208 are aligned, and the surface of the limiting block 211 is fitted into the interior of the limiting groove 209. Through the setting of the recess 208, the recess 208 provides a fixed position for the spring 210. One end of the spring 210 is embedded in the recess 208, and the other end is connected to the limiting block 211. The recess 208 ensures that the spring 210 is in the correct position, ensuring that the spring 210 can effectively apply force to help the slider 205 and the limiting block 211 complete the reset and limiting functions. At the same time, the recess 208 is connected to the limiting block 211, providing a stable mounting base for the limiting block 211. Through the fixing effect of the recess 208, the limiting block 211 can be stably fitted into the limiting groove 209, ensuring that the limiting block 211 can work normally in the mechanism and limit the movement range of the slider 205. Finally, the design of the recess 208 not only fixes the spring 210, but also provides the necessary space for the elastic sliding of the slider 205 and the limiting block 211. When the slider 205 slides in the groove 206, the spring 210 in the groove 208 is compressed or stretched to provide a corresponding rebound force, ensuring that the mechanism automatically resets after sliding.

[0029] Furthermore, the limiting block 211 forms a sliding structure with the groove 208 via the spring 210. The dimensions of the limiting block 211 and the groove 208 match. The main function of the limiting block 211 is to limit the movement range of the slider 205 by embedding it into the limiting groove 209. It cooperates with the sliding groove 206 and the limiting groove 209 to ensure that the slider 205 can only slide within the specified range, preventing it from sliding out or overstepping its bounds, thus ensuring the safety and normal operation of the device. At the same time, the limiting block 211 provides a precise stop point for the slider 205. When the slider 205 slides to a certain position, the limiting block 211 blocks it, ensuring that the slider 205 stays at a specific position, avoiding excessive sliding of the slider 205, and ensuring the positional accuracy during operation.

[0030] Working principle: A support plate 201 is provided on one side of the main line body 1. The support plate 201 is used to provide structural support and is connected to the first arc plate 202. The first arc plate 202 and the second arc plate 203 are arranged opposite to each other to form a closed structure. At the same time, the limiting groove 209 and the limiting block 211 work together to connect the two arc plates together. When it is necessary to inspect and repair the line, press the limiting block 211. The limiting block 211 presses the spring 210, so that the limiting block 211 moves from the limiting groove 209 into the groove 208. When the limiting block 211 is fully inserted into the groove 208, the second arc plate 203 can be pulled out from the first arc plate 202, that is, the slider 205 can be pulled out from the slide groove 206, that is, the semi-arc groove 204 can be opened, so that the line can be inspected and repaired.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-voltage sampling harness assembly comprising a main line body (1) and a clamping mechanism (2), characterized in that: The surface side of the main line body (1) is provided with a clamping mechanism (2), one end of the clamping mechanism (2) is provided with a mounting head (3); The clamping mechanism (2) comprises a supporting plate (201), a first arc plate (202), a second arc plate (203), a semicircular groove (204), a sliding block (205), a sliding groove (206), an insulating sleeve (207), a groove (208), a limiting groove (209), a spring (210) and a limiting block (211), the surface side of the main line body (1) is provided with the supporting plate (201), one end of the supporting plate (201) is connected with the first arc plate (202), the surface side of the first arc plate (202) is attached with the second arc plate (203), one end of the first arc plate (202) is provided with the semicircular groove (204), one side of the first arc plate (202) is fixedly connected with the sliding block (205), the surface side of the second arc plate (203) is provided with the sliding groove (206), the inner wall of the semicircular groove (204) is provided with the insulating sleeve (207), the surface side of the sliding block (205) is provided with the groove (208), one end of the sliding groove (206) is provided with the limiting groove (209), the surface side of the groove (208) is connected with the spring (210), the other side of the spring (210) is connected with the limiting block (211).

2. A high voltage sampling harness assembly according to claim 1, wherein: The size of the first arc plate (202) and the second arc plate (203) is matched, and the positions of the first arc plate (202) and the second arc plate (203) are opposite.

3. The high voltage sampling harness assembly of claim 1, wherein: The sliding block (205) is embedded in the inside of the sliding groove (206), and the size of the sliding groove (206) and the sliding block (205) is matched.

4. The high voltage sampling harness assembly of claim 1, wherein: The second arc plate (203) is also provided with a semicircular groove (204), and four groups of semicircular grooves (204) are arranged on the first arc plate (202) at equal intervals.

5. The high voltage sampling harness assembly of claim 1, wherein: The size of the limiting groove (209) and the limiting block (211) is matched, and the limiting groove (209) penetrates through the first arc plate (202) on one side.

6. A high voltage sampling harness assembly according to claim 1, wherein: The spring (210) is provided with four groups, and the springs (210) are distributed at equal intervals on the groove (208).

7. The high voltage sampling harness assembly of claim 1, wherein: The positions of the limiting groove (209) and the groove (208) are opposite, and the surface of the limiting block (211) is embedded in the inside of the limiting groove (209).

8. The high voltage sampling harness assembly of claim 1, wherein: The limiting block (211) and the groove (208) constitute a mutual sliding structure through the spring (210), and the size of the limiting block (211) and the groove (208) is matched.