Mixing device of raw materials for tencel yarn processing
By introducing a mixing and scraping component and a protective component into the Tencel yarn processing device, the problems of uneven mixing and insufficient safety have been solved, achieving efficient and uniform mixing and safe operation, thereby improving yarn quality and equipment lifespan.
Patent Information
- Application Number
- CN202520283586.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Existing raw material mixing devices for Tencel yarn processing suffer from problems such as uneven mixing, dead zones in stirring, and insufficient quality and safety due to residues adhering to the barrel walls.
It adopts a mixing and scraping component and a protective component. The servo motor drives the transmission rod to drive the rotating disk and mixing plate for all-round mixing. The wall plate cleans the tank wall, and the protective ring surrounds the moving parts during equipment operation to ensure safety.
It achieves uniform mixing of raw materials, avoids dead zones in the mixing process, improves the stability of yarn quality, ensures operational safety, and extends the life of the equipment.
Smart Images
Figure CN223818527U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to raw material's mixing arrangement for tencel yarn processing technical field, specifically raw material's mixing arrangement for tencel yarn processing. BACKGROUND
[0002] In the tencel yarn processing, the full mixing of raw materials is the key link to ensure the quality of yarn, however, the raw material mixing device for tencel yarn processing of prior art has many problems, on the one hand, uneven mixing, the common mixing device stirring mode is single, and the stirring blade is designed unreasonably, leading to the existence of stirring dead angle of raw materials in the stirring barrel, part of raw materials cannot be fully mixed, affecting the quality consistency of tencel yarn, for example, different fiber length and density of raw materials are difficult to be evenly distributed, so that the yarn produced finally is uneven in thickness and inconsistent in strength, on the other hand, lacking cleaning measures for the stirring barrel wall, in the mixing process, raw materials are easy to adhere to the stirring barrel wall, with the accumulation of time, not only affecting the mixing effect, but also needing frequent shutdown cleaning, reducing production efficiency, and the existing device also has deficiencies in safety protection, lacking effective protection structure, the operating personnel is easy to contact the running parts when the equipment is running, and there is a security risk.
[0003] The raw material mixing device for tencel yarn processing of prior art has the following problems in use,
[0004] (1) the mixing effect is poor, and the stirring mode is difficult to ensure uniform dispersion of various raw materials, and mixing dead angle is easy to appear, affecting the quality stability of tencel yarn;
[0005] (2) the safety protection is insufficient, lacking reliable protection structure, threatening the personal safety of operating personnel, and the equipment running parts are exposed for a long time, easy to contaminate impurities, affecting the service life of equipment.
[0006] In view of the above problems, the utility model provides a raw material mixing device for tencel yarn processing. UTILITY MODEL CONTENTS
[0007] The utility model aims at providing a raw material mixing device for tencel yarn processing, and the utility model realizes efficient and uniform mixing and barrel wall cleaning through a unique stirring and wall scraping assembly, and utilizes a protection assembly to ensure operation safety, thereby solving the problems in the background art.
[0008] To achieve the above object, the utility model provides the following technical scheme: A raw material mixing device for cotton linter yarn processing, fixed round seat's top middle part is fixedly connected with agitator barrel, one side of fixed round seat is fixedly connected with fixed block, the top of fixed block is fixedly connected with stirring scrape wall subassembly, the surface of agitator barrel is fixedly connected with protection subassembly, stirring scrape wall subassembly includes the support plate of fixedly connected in the top of fixed block, the top of one side of support plate is fixedly connected with fixed plate, and the inside of fixed plate is connected with motor box.
[0009] Further, the inside of the motor box is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a transmission rod, and the stable and precisely controllable power for the stirring scrape wall subassembly is provided.
[0010] Further, one end of the transmission rod is fixedly connected with a rotating roller, and the bottom end of the rotating roller is fixedly connected with a rotating disc, so that the rotating motion of the servo motor is transmitted to the rotating disc to drive the stirring plate and the wall-hanging plate to work.
[0011] Further, the bottom end of the rotating disc is fixedly connected with a bearing, and the bottom end of the bearing is fixedly connected to the middle part of the inner bottom wall of the agitator barrel, so that the rotating disc is supported to remain stable during rotation, reduce shaking and friction, ensure stable operation of the stirring scrape wall subassembly, and prolong the service life of the equipment.
[0012] Further, the surface of the rotating disc is fixedly connected with a stirring plate, one end of the stirring plate is fixedly connected with a wall-hanging plate, and the middle part of the top end of the stirring plate is fixedly connected with a stirring rod, so that the stirring plate and the stirring rod can perform omnidirectional stirring on the raw materials, the wall-hanging plate can clean the raw materials adhered to the wall of the agitator barrel, the mixing uniformity and the cleanliness of the barrel wall are ensured, and the mixing effect and the production efficiency are improved.
[0013] Further, the protection subassembly includes six fixed frames fixedly connected to the surface of the agitator barrel, the inner bottom wall of the fixed frame is fixedly connected with a hydraulic rod body, the top end of the hydraulic rod body is fixedly connected with a protection ring, and the protection ring is slidingly connected to the inner wall of the fixed frame, so that when the equipment is running, the hydraulic rod body is elongated to make the protection ring rise to surround the operating parts of the agitator barrel, the operator is prevented from contacting, and the operation safety is ensured.
[0014] Further, the bottom end of the fixed round seat is fixedly connected with a bearing seat, and the bottom end of the bearing seat is fixedly connected with anti-skid lines, so that the contact area and the friction with the ground are increased, the device is placed more stably, and displacement or overturning due to vibration during stirring is prevented.
[0015] Compared with the prior art, the utility model has the beneficial effects as follows:
[0016] The utility model provides a raw material mixing device for cotton linter yarn processing,
[0017] (1) By setting up the stirring and scraping component, when the personnel operate the device, the servo motor is started, the transmission rod drives the rotating roller and the rotating disk to rotate, the stirring plate and stirring rod fully stir the raw materials, and the wall plate cleans the barrel wall at the same time, so that the raw materials are evenly mixed, avoiding the occurrence of mixing dead corners and improving the quality stability of Tencel yarn.
[0018] (2) By setting up protective components, when the equipment is started before the personnel operate the device, the hydraulic rod body extends to raise the protective ring to the working position, surrounds the moving parts of the mixing tank, prevents the operator from accidentally touching it, ensures the safety of operation, and at the same time reduces the entry of impurities into the equipment and extends the service life of the equipment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the device of this utility model;
[0020] Figure 2 This is a schematic diagram of the protective component structure of this utility model;
[0021] Figure 3 This is a top view structural diagram of the present invention;
[0022] Figure 4 This is a schematic diagram of the structure of the stirring and scraping component of this utility model;
[0023] Figure 5 This is a front view schematic diagram of the present utility model.
[0024] In the diagram: 1. Fixed circular seat; 2. Mixing tank; 3. Fixing block; 4. Mixing and scraping wall assembly; 401. Support plate; 402. Fixing plate; 403. Motor box; 404. Servo motor; 405. Transmission rod; 406. Rotating roller; 407. Rotating disk; 408. Bearing; 409. Mixing plate; 410. Wall hanging plate; 411. Mixing rod; 5. Protective assembly; 501. Fixing frame; 502. Hydraulic rod body; 503. Protective ring; 6. Load-bearing seat. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] To solve the problem of how to effectively position and adjust the technology, such as Figures 1-5 As shown, the following preferred technical solutions are provided:
[0027] A mixing device for raw materials used in Tencel yarn processing includes a fixed circular base 1, a mixing tank 2 fixedly connected to the center of the top of the fixed circular base 1, a fixed block 3 fixedly connected to one side of the fixed circular base 1, and a stirring and scraping assembly 4 fixedly connected to the top of the fixed block 3. When the device is operated by personnel, a servo motor 404 is activated, and a transmission rod 405 drives a rotating roller 406 and a rotating disk 407 to rotate. A stirring plate 409 and a stirring rod 411 thoroughly stir the raw materials, while a wall-mounted plate 410 simultaneously cleans the tank wall, ensuring uniform mixing of the raw materials, avoiding mixing dead zones, and improving the mixing efficiency of Tencel yarn. To ensure the quality stability of the yarn, a protective component 5 is fixedly connected to the surface of the mixing tank 2. With the setting of the protective component 5, when the equipment is started, the hydraulic rod body 502 extends to raise the protective ring 503 to the working position, surrounding the moving parts of the mixing tank 2, preventing the operator from accidentally touching it, ensuring operational safety, and reducing the entry of impurities into the equipment, thus extending the service life of the equipment. The mixing and scraping component 4 includes a support plate 401 fixedly connected to the top of the fixed block 3. A fixed plate 402 is fixedly connected to the top of one side of the support plate 401. A motor box 403 is connected inside the fixed plate 402.
[0028] Specifically, when operating the device, the operator first checks whether the connections of each component are secure, such as the connection between the stirring and scraping component 4 and the fixing block 3, the connection between the protective component 5 and the mixing tank 2, and whether all electrical circuits are normal and whether the hydraulic oil in the hydraulic rod body 502 is sufficient. After confirming that everything is in order, the operator opens the feed port of the mixing tank 2 and pours the raw materials required for Tencel yarn processing into the mixing tank 2 in the order of the formula ratio. Then, the operator operates the control device to start the hydraulic rod body 502, so that the protective ring 503 rises to a position that completely surrounds the moving parts of the mixing tank 2 to ensure safe operation. Next, the operator starts the servo motor 404 in the motor box 403 to start the mixing work. During the mixing process, the operator can observe the mixing situation through the observation window and can also adjust the speed and direction of the servo motor 404 according to actual needs. After the mixing is completed, the operator first stops the servo motor 404, then operates the hydraulic rod body 502 to lower the protective ring 503, and finally opens the discharge port of the mixing tank 2 to discharge the mixed raw materials.
[0029] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided:
[0030] A servo motor 404 is fixedly connected inside the motor housing 403. A transmission rod 405 is fixedly connected to the output end of the servo motor 404. This design aims to provide a stable and precisely controllable power source for the entire stirring and scraping action. The servo motor 404 possesses high-precision speed and direction control capabilities, and can accurately adjust the output power parameters according to the characteristics of different raw materials and mixing requirements. The rotational power of the servo motor 404 is stably transmitted through the transmission rod 405, ensuring that subsequent stirring and scraping actions can be executed efficiently and accurately, meeting diverse mixing production needs.
[0031] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided:
[0032] One end of the transmission rod 405 is fixedly connected to a rotating roller 406, and the bottom end of the rotating roller 406 is fixedly connected to a rotating disk 407. The purpose of this design is to efficiently transmit the rotational motion of the servo motor 404 to the rotating disk 407, thereby driving the stirring plate 409 and the wall-mounting plate 410 to work. The transmission rod 405 drives the rotating roller 406 to rotate, and the rotating roller 406, by virtue of its own structural characteristics, stably transmits the rotational force to the rotating disk 407, so that the rotating disk 407 rotates stably according to the control command of the servo motor 404, providing continuous and stable rotational power for stirring and wall-scraping operations, and ensuring the continuity and stability of mixing and cleaning operations.
[0033] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided:
[0034] A bearing 408 is fixedly connected to the bottom of the rotating disk 407. The bottom of the bearing 408 is fixedly connected to the middle of the bottom wall of the mixing tank 2. The purpose of this design is to provide a stable support structure for the rotating disk 407, so that it can maintain a stable state during high-speed rotation. The bearing 408 can effectively reduce the shaking and friction generated when the rotating disk 407 rotates, reduce energy loss, ensure that the stirring and scraping assembly 4 can operate stably for a long time, and at the same time, reduce the wear of equipment parts caused by shaking and friction, extend the overall service life of the equipment, and ensure the reliable operation of the mixing device.
[0035] Furthermore, such as Figure 4 As shown, the following preferred technical solutions are provided:
[0036] A stirring plate 409 is fixedly connected to the surface of the rotating disk 407. A wall-mounted plate 410 is fixedly connected to one end of the stirring plate 409, and a stirring rod 411 is fixedly connected to the middle of the top of the stirring plate 409. The purpose of this design is to achieve all-round stirring of raw materials and effective cleaning of the walls of the mixing tank 2. The stirring plate 409 and the stirring rod 411 work together. During the rotation of the stirring plate 409, the raw materials are pushed to tumble and mix on a large scale, while the stirring rod 411 penetrates into the raw materials to perform fine stirring in local areas, thereby ensuring that various raw materials are evenly dispersed and avoiding the formation of mixing dead zones. The wall-mounted plate 410 rotates synchronously with the rotating disk 407, which can promptly clean the raw materials adhering to the walls of the mixing tank 2, ensuring the cleanliness of the tank walls, maintaining good mixing effect, improving production efficiency, and reducing the problem of uneven mixing caused by material accumulation on the tank walls.
[0037] Furthermore, such as Figure 2 As shown, the following preferred technical solutions are provided:
[0038] The protective assembly 5 includes six fixed brackets 501 fixedly connected to the surface of the mixing tank 2. A hydraulic rod body 502 is fixedly connected to the inner bottom wall of each bracket 501, and a protective ring 503 is fixedly connected to the top of each hydraulic rod body 502. The protective ring 503 is slidably connected to the inner wall of the bracket 501. This design aims to provide reliable safety protection for operators during equipment operation. Before the equipment starts, the extension of the hydraulic rod body 502 pushes the protective ring 503 upwards along the inner wall of the bracket 501 until it completely surrounds the moving parts of the mixing tank 2. The protective ring 503 effectively prevents operators from accidentally contacting the high-speed rotating mixing and scraping assembly 4, reducing the risk of accidents. Simultaneously, the protective ring 503 also prevents external impurities from entering the equipment, avoiding damage to the moving parts and extending the equipment's service life.
[0039] Furthermore, such as Figure 2 As shown, the following preferred technical solutions are provided:
[0040] A load-bearing base 6 is fixedly connected to the bottom of the fixed circular base 1. The bottom of the load-bearing base 6 is also fixedly connected with anti-slip textures. This design aims to enhance the stability of the mixing device when placed. The load-bearing base 6 increases the contact area between the mixing device and the ground, allowing the weight of the device to be distributed more evenly on the ground. The anti-slip textures further increase the friction between the device and the ground, effectively preventing displacement or tipping of the device during mixing due to equipment vibration, motor operation, or other factors. This ensures the safety and stability of the equipment during operation and provides a solid foundation for the smooth progress of mixing work.
[0041] Working principle: When the device starts working, the operator starts the servo motor 404. The servo motor 404 outputs rotational power, which is transmitted to the rotating roller 406 through the transmission rod 405. The rotating roller 406 drives the rotating disk 407 to rotate stably around the bearing 408. While the rotating disk 407 rotates, it also drives the stirring plate 409, stirring rod 411, and wall-mounted plate 410 on the surface to rotate together. The stirring plate 409 and stirring rod 411 stir the raw materials in the mixing tank 2 in all directions, so that the different raw materials are fully mixed evenly. During the rotation, the wall-mounted plate 410 adheres to the wall of the mixing tank 2. The raw materials on the surface are scraped off to ensure the cleanliness of the barrel wall and maintain a good mixing environment. Before the equipment is run, the hydraulic rod body 502 extends and pushes the protective ring 503 to the working position, surrounding the moving parts of the mixing barrel 2 to prevent the operator from contacting them and ensure operational safety. The load-bearing seat 6 at the bottom of the fixed round seat 1 and the anti-slip texture work together to ensure that the device is placed stably during the mixing process and does not shift or tip over. When the mixing work is completed, the operator stops the servo motor 404, operates the hydraulic rod body 502 to lower the protective ring 503, and then opens the discharge port of the mixing barrel 2 to discharge the mixed raw materials.
[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mixing device for raw materials used in Tencel yarn processing, comprising a fixed circular base (1), characterized in that: A stirring tank (2) is fixedly connected to the middle of the top of the fixed round seat (1). A fixing block (3) is fixedly connected to one side of the fixed round seat (1). A stirring and scraping wall assembly (4) is fixedly connected to the top of the fixing block (3). A protective assembly (5) is fixedly connected to the surface of the stirring tank (2). The stirring and scraping wall assembly (4) includes a support plate (401) fixedly connected to the top of the fixing block (3). A fixing plate (402) is fixedly connected to the top of one side of the support plate (401). A motor box (403) is connected inside the fixing plate (402).
2. The mixing device for raw materials used in Tencel yarn processing according to claim 1, characterized in that: A servo motor (404) is fixedly connected inside the motor box (403), and a transmission rod (405) is fixedly connected to the output end of the servo motor (404).
3. The mixing device for raw materials used in Tencel yarn processing according to claim 2, characterized in that: One end of the transmission rod (405) is fixedly connected to a rotating roller (406), and the bottom end of the rotating roller (406) is fixedly connected to a rotating disk (407).
4. The mixing device for raw materials used in Tencel yarn processing according to claim 3, characterized in that: The bottom end of the rotating disk (407) is fixedly connected to a bearing (408), and the bottom end of the bearing (408) is fixedly connected to the middle of the bottom wall of the mixing tank (2).
5. The mixing device for raw materials used in Tencel yarn processing according to claim 4, characterized in that: A stirring plate (409) is fixedly connected to the surface of the rotating disk (407), a wall-mounted plate (410) is fixedly connected to one end of the stirring plate (409), and a stirring rod (411) is fixedly connected to the middle of the top of the stirring plate (409).
6. The mixing device for raw materials used in Tencel yarn processing according to claim 1, characterized in that: The protective component (5) includes six fixed brackets (501) fixedly connected to the surface of the mixing tank (2). The bottom wall of the fixed bracket (501) is fixedly connected to a hydraulic rod body (502). The top of the hydraulic rod body (502) is fixedly connected to a protective ring (503). The protective ring (503) is slidably connected to the inner wall of the fixed bracket (501).
7. The mixing device for raw materials used in Tencel yarn processing according to claim 1, characterized in that: The bottom end of the fixed round base (1) is fixedly connected to a load-bearing base (6), and the bottom end of the load-bearing base (6) is fixedly connected to an anti-slip texture.