Activated carbon kneading forming section stirring device based on steam heating
By setting up gas delivery and exhaust channels on the agitator and using the agitator to change the steam heating position, combined with a sealing device and a heat insulation layer, the problem of uneven temperature in the activated carbon mixing and molding section was solved, achieving uniform heating and safe operation of activated carbon.
Patent Information
- Application Number
- CN202520396308.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-07
AI Technical Summary
The existing mixing device has a problem of uneven temperature in the activated carbon kneading and molding section, which leads to uneven evaporation of coal powder moisture and affects the kneading effect.
By setting up gas delivery and exhaust channels on the agitator and using the agitator to continuously change the steam heating position inside the mixing tank, combined with sealing devices and insulation layers, the uniformity and safety of steam heating are ensured.
This method achieves uniform heating of activated carbon, prevents uneven evaporation of coal powder moisture caused by uneven temperature, and improves the kneading effect and operational safety.
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Figure CN223818533U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stirring device technical field especially relates to a kind of active carbon kneading forming section stirring device based on steam heating. BACKGROUND
[0002] Active carbon kneading forming section is an important link in the production process of active carbon, it is mainly related to the qualified coal powder and quantitative binder and additive are mixed and stirred evenly, then through specific equipment and is pressed into certain shape raw carbon strip;And in the kneading process, the temperature (60~80 ℃) of paste material needs to be maintained, to ensure that coal powder and binder are fully integrated;Temperature is too low, tar is easy to solidify, leading to uneven kneading;Temperature is too high, then coal powder moisture may evaporate too fast, affect kneading effect.
[0003] The existing stirring device usually uses steam released by steam generating device to maintain the temperature in stirring tank, but the steam delivery pipeline is usually fixed in the stirring tank, leading to uneven temperature of paste material in stirring tank, the part close to delivery pipeline is too high, coal powder moisture evaporates too fast, the part far from delivery pipeline is too low, tar is easy to solidify, leading to uneven kneading.
[0004] Therefore, a stirring device that can uniformly heat active carbon in active carbon kneading forming section is needed. SUMMARY
[0005] The utility model provides a kind of active carbon kneading forming section stirring device based on steam heating, to ensure that active carbon is uniformly heated, simple and efficient, safe and reliable, easy to operate, by inputting steam into gas passage, by constantly changing the position of steam heating in stirring tank when stirring by stirring paddle, to the technical deficiencies of prior art.
[0006] The utility model is realized by the following technical scheme, provide active carbon kneading forming section stirring device based on steam heating, including stirring tank and steam generating device, rotationally arranged shaft is arranged in stirring tank, driving mechanism for driving the rotation of shaft is fixedly arranged on stirring tank, and stirring paddle is fixedly arranged on shaft in stirring tank;Shaft is provided with gas inlet channel and exhaust channel, gas inlet channel is connected with the gas outlet of steam generating device;Stirring paddle is provided with gas passage that is respectively connected with gas inlet channel and exhaust channel, and stirring paddle is heat-conducting material;By inputting steam into gas passage, by constantly changing the position of steam heating in stirring tank when stirring by stirring paddle, to ensure that active carbon is uniformly heated.
[0007] As an optimization, the rotating shaft is provided with an air inlet connected to the air intake channel and an exhaust port connected to the exhaust channel. A sealing device is fitted onto the rotating shaft and fitted to the outside of the rotating shaft. The rotating shaft is rotatably installed inside the sealing device, and the air inlet and exhaust port are located inside the sealing device. The sealing device has two through holes, the openings of which face the movement paths of the air inlet and exhaust port, respectively. The through hole with its opening facing the movement path of the air inlet is connected to the air outlet of the steam generator. The sealing device prevents leakage during steam transportation.
[0008] As an optimization, a heat insulation layer is provided inside the shaft. The heat insulation layer is located between the air intake channel and the exhaust channel and extends along the extension direction of the air intake channel and the exhaust channel. The heat insulation layer isolates the air intake channel and the exhaust channel to prevent the loss of steam heat.
[0009] The beneficial effects of this utility model are as follows: by inputting steam into the gas delivery channel, the position of the steam heating in the mixing tank is continuously changed by the stirring paddle, ensuring uniform heating of the activated carbon; the sealing device prevents leakage during the steam delivery process; and the heat insulation layer isolates the air inlet channel and the exhaust channel to prevent the loss of steam heat. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model;
[0011] Figure 2 for Figure 1 A schematic diagram of the structure at point A;
[0012] Figure 3 This is a schematic diagram showing the connection between the air inlet and the sealing device of this utility model;
[0013] Figure 4 This is a schematic diagram showing the connection between the exhaust port and the sealing device of this utility model;
[0014] As shown in the figure:
[0015] 1. Mixing tank; 2. Steam generator; 3. Rotating shaft; 4. Drive mechanism; 5. Agitator; 6. Sealing device; 301. Air inlet channel; 302. Exhaust channel; 303. Insulation layer; 304. Air inlet; 305. Exhaust port; 501. Gas delivery channel. Detailed Implementation
[0016] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to explain the solution.
[0017] like Figure 1The present invention discloses a stirring device for the activated carbon kneading and molding process based on steam heating, comprising a stirring tank 1 and a steam generator 2. A rotating shaft 3 is mounted inside the stirring tank 1, and a driving mechanism 4 for driving the rotating shaft 3 to rotate is fixed on the stirring tank 1. A stirring paddle 5 is fixed on the rotating shaft 3 inside the stirring tank 1. An air inlet channel 301 and an exhaust channel 302 are provided inside the rotating shaft 3. The air inlet channel 301 is connected to the air outlet of the steam generator 2. An air delivery channel 501 is provided on the stirring paddle 5, which is connected to the air inlet channel 301 and the exhaust channel 302 respectively. The stirring paddle 5 is made of a heat-conducting material.
[0018] The mixing tank 1 has a feed inlet at the top and a collection hopper at the bottom, with a discharge outlet at the bottom of the collection hopper. The axis of the mixing tank 1 extends vertically, as does the axis of the rotating shaft 3. The air inlet channel 301 and the exhaust channel 302 extend axially along the rotating shaft 3. Insulation materials can be provided on the rotating shaft 3 to wrap the air inlet channel 301 and the exhaust channel 302 respectively. The drive mechanism 4 is existing technology and can be a motor. The exhaust channel 302 is connected to the air inlet of the steam generator 2. The sealing device is existing technology and can be made of wear-resistant and high-temperature resistant material.
[0019] Activated carbon, binders such as coal tar, and additives are added to the mixing tank 1. The drive mechanism 4 is started, and the drive mechanism 4 drives the stirring paddle 5 to rotate in the mixing tank 1 through the rotating shaft 3. The stirring paddle 5 continuously stirs the raw materials in the mixing tank 1. The steam generator 2 is started, and the steam generator 2 inputs steam into the air inlet channel 301 of the rotating shaft 3. The steam passes through the air inlet channel 301 and enters the air delivery channel 501. The steam dissipates heat into the mixing tank 1 through the stirring paddle 5. The stirring paddle 5 continuously heats the raw materials while stirring them, so that the raw materials maintain a certain temperature. The steam and / or water that have completed the heat dissipation enter the exhaust channel 302 through the air delivery channel 501 and are discharged through the exhaust channel 302.
[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the rotating shaft 3 has an air inlet 304 connected to the air inlet channel 301 and an exhaust port 305 connected to the exhaust channel 302. A sealing device 6 is fitted on the rotating shaft 3 and fits against the outside of the rotating shaft 3. The rotating shaft 3 is rotatably mounted inside the sealing device 6, and the air inlet 304 and the exhaust port 305 are located inside the sealing device 6. The sealing device 6 has two through holes. The openings of the two through holes face the movement trajectories of the air inlet 304 and the exhaust port 305, respectively. The through hole with the opening facing the movement trajectory of the air inlet 304 is connected to the air outlet of the steam generator 2. The through hole with the opening facing the movement trajectory of the exhaust port 305 is connected to the air inlet of the steam generator 2.
[0021] The rotating shaft 3 rotates within the sealing device 6, causing the air inlet 304 and the exhaust port 305 to rotate. When the air inlet 304 rotates to the through hole with its opening facing the trajectory of the air inlet 304, the air inlet 304 and the exhaust port of the steam generator 2 are connected, and the steam output by the steam generator 2 enters the air inlet channel 301. When the exhaust port 305 rotates to the through hole with its opening facing the trajectory of the exhaust port 305, the exhaust port 305 is connected to the outside, and the steam and / or water in the exhaust channel 302 are discharged.
[0022] like Figure 1 The rotating shaft 3 shown is provided with a heat insulation layer 303, which is located between the air intake channel 301 and the exhaust channel 302 and extends along the extension direction of the air intake channel 301 and the exhaust channel 302.
[0023] For the heat-dissipating steam to be transferred in the intake passage 301, and for the heat-dissipating steam and / or water to be transferred in the exhaust passage 302, the heat insulation layer 303 isolates the intake passage 301 and the exhaust passage 302 to prevent heat exchange between the intake passage 301 and the exhaust passage 302.
[0024] In actual production, activated carbon, binders such as coal tar, and additives are added to the mixing tank 1; the drive mechanism 4 is started, which drives the rotating shaft 3 to rotate within the sealing device 6; the rotating shaft 3 drives the stirring paddle 5 to rotate within the mixing tank 1 and continuously stirs the raw materials within the mixing tank 1; the steam generator 2 is started, and the exhaust port 305 of the steam generator 2 continuously outputs steam, while the rotating shaft 3 drives the air inlet 304 and the exhaust port 305 to rotate within the sealing device 6; when the air inlet 304 rotates to the through hole whose opening faces the trajectory of the air inlet 304, the air inlet 304 and the steam generator... The outlet of device 2 is connected, and the steam output from steam generator 2 enters the inlet channel 301. The steam passes through the inlet channel 301 and enters the delivery channel 501. The heat is dissipated into the mixing tank 1 by the stirring paddle 5. The stirring paddle 5 continuously heats the raw material while stirring it, so that the raw material maintains a certain temperature. The steam and / or water that have completed the heat dissipation enter the exhaust channel 302 through the delivery channel 501. When the exhaust port 305 rotates to the through hole facing the trajectory of the exhaust port 305, the exhaust port 305 is connected to the outside, and the steam and / or water in the exhaust channel 302 is discharged.
[0025] Of course, the above description is not limited to the examples above. Technical features not described in this utility model can be implemented by or using existing technology, and will not be repeated here. The above embodiments and drawings are only used to illustrate the technical solution of this utility model and are not intended to limit this utility model. This utility model has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model do not depart from the spirit of this utility model and should also fall within the protection scope of the claims of this utility model.
Claims
1. A stirring device for a steam-heated activated carbon kneading and molding section, comprising a stirring tank (1) and a steam generator (2), wherein a rotating shaft (3) is rotatably mounted inside the stirring tank (1), a driving mechanism (4) for driving the rotating shaft (3) to rotate is fixed on the stirring tank (1), and a stirring paddle (5) fixed on the rotating shaft (3) is provided inside the stirring tank (1); characterized in that: The rotating shaft (3) has an air inlet channel (301) and an exhaust channel (302) inside. The air inlet channel (301) is connected to the air outlet of the steam generator (2). The stirring paddle (5) has an air delivery channel (501) that is connected to the air inlet channel (301) and the exhaust channel (302) respectively. The stirring paddle (5) is made of heat-conducting material.
2. The stirring device for the activated carbon kneading and molding section based on steam heating according to claim 1, characterized in that: The rotating shaft (3) is provided with an air inlet (304) connected to the air inlet channel (301) and an exhaust port (305) connected to the exhaust channel (302). A sealing device (6) is fitted on the rotating shaft (3) and fitted to the outside of the rotating shaft (3). The rotating shaft (3) is rotated inside the sealing device (6), and the air inlet (304) and the exhaust port (305) are located inside the sealing device (6). The sealing device (6) is provided with two through holes. The openings of the two through holes are respectively facing the movement trajectory of the air inlet (304) and the exhaust port (305). The through hole with the opening facing the movement trajectory of the air inlet (304) is connected to the air outlet of the steam generator (2).
3. The stirring device for the activated carbon kneading and molding section based on steam heating according to claim 1, characterized in that: The rotating shaft (3) is provided with a heat insulation layer (303), which is located between the air intake channel (301) and the exhaust channel (302) and extends along the extension direction of the air intake channel (301) and the exhaust channel (302).