Efficient Polymer equipment dosing mechanism

By increasing the diameter of the dosing riser and installing steam baffles and vents, the problems of blockage and overflow in the dosing device of the Polymer equipment were solved, improving work efficiency and safety and simplifying the maintenance process.

CN223818625UActive Publication Date: 2026-01-23XIAN BLACKSTONE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423171478.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-23
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The dosing device of the Polymer equipment has a small dosing pipe diameter and lacks steam isolation, which leads to blockage, drug overflow, and high safety risks. In addition, it requires multiple people to assist in the dosing, which affects work efficiency and safety.

Method used

The design includes a φ110mm diameter dosing riser, dosing funnel, horizontal dosing pipe, steam baffle, and vent. This increases the dosing diameter, enabling rapid dosing and steam isolation, facilitating steam discharge from the reaction tank, and reducing blockages and overflows.

Benefits of technology

It enables rapid drug delivery, reduces the risk of blockages and overflows, improves work efficiency, reduces safety hazards, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient Polymer equipment dosing mechanism which comprises a reaction tank, the inner wall of the reaction tank is fixedly connected with two partition plates, the upper surface of the reaction tank is fixedly communicated with a dosing vertical pipe, the top end of the dosing vertical pipe is fixedly communicated with a dosing funnel, the left side face of the reaction tank is fixedly communicated with a transverse dosing pipe, and the left side face of the reaction tank is fixedly communicated with a transverse dosing pipe. A steam baffle is fixedly embedded in the inner side wall of the reaction tank. According to the device, by arranging the chemical feeding vertical pipe with the diameter phi of 110 mm, the chemical feeding funnel, the transverse chemical feeding pipe, the steam baffle and the exhaust hole, compared with an original chemical feeding pipe with the diameter phi of 60 mm, the chemical feeding diameter is increased, rapid chemical feeding is facilitated through cooperation with the chemical feeding funnel, and the situation that the ground is corroded due to overflow of the added chemical or personnel is injured due to chemical spraying is avoided; steam isolation of the dosing vertical pipe and steam discharge of the auxiliary reaction tank can be carried out, later maintenance is facilitated through modification of the dosing port, pipeline dredging and maintenance can be completed in the shortest time, and production recovery is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of electromechanical equipment maintenance technology, and in particular to a high-efficiency Polymer equipment dosing mechanism. Background Technology

[0002] Currently, the original design of the Polymer equipment's dosing device has a dosing pipe diameter of φ60mm, which is too small. Furthermore, the lack of steam isolation within the dosing pipe causes the chemicals inside to melt and crystallize, frequently resulting in blockages at the dosing port. Additionally, at least two people are required to assist with each dosing operation. If the process is accelerated, the chemicals cannot flow into the tank in time, causing overflow, leading to high costs and safety risks. Moreover, the reaction tank cannot self-ventilate steam, hindering normal medium transport. This results in low work efficiency, high labor intensity, and safety hazards. Therefore, we propose a more efficient Polymer equipment dosing mechanism to solve these problems. Utility Model Content

[0003] The purpose of this invention is to provide a highly efficient drug delivery mechanism for a Polymer device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A high-efficiency Polymer device dosing mechanism includes a reaction tank. Two partitions are fixedly connected to the inner wall of the reaction tank. A dosing riser is fixedly connected to the upper surface of the reaction tank, and a dosing funnel is fixedly connected to the top of the dosing riser. A transverse dosing pipe is fixedly connected to the left side of the reaction tank. A steam baffle is fixedly embedded in the inner wall of the reaction tank, with its left end penetrating the reaction tank and extending to the left side of the tank. A set of vent holes is provided on both the left and right sides of the reaction tank. An opening is provided on the upper surface of the reaction tank, and a connecting flange is fixedly connected to the top of the opening. A deodorization pipe is fixedly connected to the upper surface of the connecting flange.

[0006] In a further embodiment, the inner diameter of the dosing riser is φ110mm, and the diameter of the vent hole is φ12mm.

[0007] In a further embodiment, two observation boxes are fixedly embedded on the upper surface of the reaction tank. Each observation box has a set of ventilation holes on its front and back sides, and a glass observation frame is fixedly embedded on the upper surface of each observation box.

[0008] In a further embodiment, a set of stirring motors is installed on the upper surface of the reaction tank, a set of sealed bearings is fixedly embedded on the upper surface of the reaction tank, a rotating shaft is fixedly connected to the output end of the stirring motor, two stirring rods are fixedly connected to the bottom end of each rotating shaft through the sealed bearing, and a stirring ball is fixedly connected to the end of each stirring rod away from the rotating shaft.

[0009] In a further embodiment, a control panel is fixedly connected to the front of the reaction tank, and the control panel is electrically connected to the stirring motor via wires.

[0010] In a further embodiment, mounting flanges are fixedly connected to both the left and right sides of the reaction tank, and each mounting flange has two mounting holes on its upper surface.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This device, by incorporating a φ110mm diameter dosing riser, dosing funnel, horizontal dosing pipe, steam baffle, and vent, increases the dosing diameter compared to the original φ60mm dosing pipe. Combined with the dosing funnel, it facilitates rapid dosing of chemicals without causing corrosion to the ground or injury to personnel due to spillage. It also provides steam isolation for the dosing riser and auxiliary steam discharge from the reaction tank. The modified dosing port facilitates future maintenance, allowing for rapid pipeline repair and resumption of production. Attached Figure Description

[0013] Figure 1 A schematic diagram of the overall three-dimensional structure of the drug delivery mechanism for the high-efficiency Polymer device.

[0014] Figure 2 Rear view of the reaction tank in the dosing mechanism of the high-efficiency Polymer equipment.

[0015] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the reaction tank in the dosing mechanism of a high-efficiency Polymer device.

[0016] Figure 4 A top view of the reaction tank in the dosing mechanism of a high-efficiency Polymer device.

[0017] In the diagram: 1. Reaction tank; 2. Observation box; 3. Dosing riser; 4. Dosing funnel; 5. Control panel; 6. Sealed bearing; 7. Stirring motor; 8. Connecting flange; 9. Deodorization pipe; 10. Glass observation frame; 11. Vent hole; 12. Exhaust vent; 13. Mounting hole; 14. Mounting flange; 15. Steam baffle; 16. Horizontal dosing pipe; 17. Baffle plate; 18. Rotating shaft; 19. Port; 20. Stirring rod; 21. Stirring ball. Detailed Implementation

[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 In this utility model, a high-efficiency Polymer equipment dosing mechanism includes a reaction tank 1. Two partitions 17 are fixedly connected to the inner wall of the reaction tank 1. A dosing riser 3 is fixedly connected to the upper surface of the reaction tank 1. A dosing funnel 4 is fixedly connected to the top of the dosing riser 3. A transverse dosing pipe 16 is fixedly connected to the left side of the reaction tank 1. A steam baffle 15 is fixedly embedded in the inner side wall of the reaction tank 1. The left end of the steam baffle 15 passes through the reaction tank 1 and extends to the left side of the reaction tank 1. A set of exhaust holes 12 are opened on both the left and right sides of the reaction tank 1. An opening 19 is opened on the upper surface of the reaction tank 1. A connecting flange 8 is fixedly connected to the top of the opening 19. A deodorization pipe 9 is fixedly connected to the upper surface of the connecting flange 8.

[0022] The dosing riser 3 has an inner diameter of φ110mm, which increases the dosing port diameter of the dosing riser 3 and facilitates rapid dosing of chemicals. The vent hole 12 has a diameter of φ12mm, which facilitates neat discharge from the inside of the reaction tank 1. Two observation boxes 2 are fixedly embedded on the upper surface of the reaction tank 1. Each observation box 2 has a set of ventilation holes 11 on its front and back. Each observation box 2 has a glass observation frame 10 fixedly embedded on its upper surface, which allows observation of the inside of the reaction tank 1 and increases the observation function of this equipment.

[0023] A set of stirring motors 7 are installed on the upper surface of the reaction tank 1. A set of sealed bearings 6 are fixedly embedded on the upper surface of the reaction tank 1. The output end of the stirring motors 7 is fixedly connected to a rotating shaft 18. The bottom end of each rotating shaft 18 passes through the sealed bearing 6 and is fixedly connected to two stirring rods 20. The end of each stirring rod 20 away from the rotating shaft 18 is fixedly connected to a stirring ball 21, which can stir the medicine and facilitate the effective reaction of the medicine inside the reaction tank 1. A control panel 5 is fixedly connected to the front of the reaction tank 1. The control panel 5 is electrically connected to the stirring motors 7 through wires, which can make it easier for the operator to control the stirring motors 7 and facilitate the stirring operation of the medicine. Mounting flanges 14 are fixedly connected to the left and right sides of the reaction tank 1. Each mounting flange 14 has two mounting holes 13 on its upper surface, which can be used to connect and fix the reaction tank 1, which can facilitate the stable use of this equipment.

[0024] The working principle of this utility model is as follows:

[0025] In use, the reaction tank 1 is first installed and fixed using the mounting flange 14 and mounting hole 13. When the Polymer equipment is adding chemicals, the operator fills the reaction tank 1 with chemicals through the dosing funnel 4 and the φ110mm dosing riser 3. At the same time, the horizontal dosing pipe 16 can be used for auxiliary dosing to achieve rapid dosing of chemicals. Simultaneously, the control panel 5 is clicked to control the stirring motor 7 to drive the rotating shaft 18, stirring rod 20 and stirring ball 21 to rotate, thereby mixing and stirring the chemicals inside the reaction tank 1 and carrying out the chemical reaction. During the reaction, the steam baffle 15 is used to block and isolate the steam in the dosing riser 3, and the exhaust hole 12 is used to assist the steam to be discharged from the reaction tank 1, preventing the chemicals inside the dosing riser 3 from melting and crystallizing, thus achieving effective dosing through the dosing riser 3.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A highly efficient drug delivery mechanism for a Polymer device, characterized in that: The reaction tank (1) includes two partitions (17) fixedly connected to the inner wall of the reaction tank (1), a dosing riser (3) fixedly connected to the upper surface of the reaction tank (1), a dosing funnel (4) fixedly connected to the top of the dosing riser (3), a transverse dosing pipe (16) fixedly connected to the left side of the reaction tank (1), a steam baffle (15) fixedly embedded in the inner side wall of the reaction tank (1), the left end of the steam baffle (15) penetrating the reaction tank (1) and extending to the left side of the reaction tank (1), a set of exhaust holes (12) are provided on both the left and right sides of the reaction tank (1), an opening (19) is provided on the upper surface of the reaction tank (1), a connecting flange (8) is fixedly connected to the top of the opening (19), and a deodorization pipe (9) is fixedly connected to the upper surface of the connecting flange (8).

2. The efficient polymer device dosing mechanism according to claim 1, characterized in that: The inner diameter of the dosing riser (3) is φ110mm, and the diameter of the exhaust hole (12) is φ12mm.

3. The efficient polymer device dosing mechanism according to claim 1, characterized in that: Two observation boxes (2) are fixedly embedded on the upper surface of the reaction tank (1). Each observation box (2) has a set of ventilation holes (11) on its front and back sides. Each observation box (2) has a glass observation frame (10) fixedly embedded on its upper surface.

4. The efficient polymer device dosing mechanism according to claim 1, characterized in that: A set of stirring motors (7) is installed on the upper surface of the reaction tank (1). A set of sealed bearings (6) is fixedly embedded on the upper surface of the reaction tank (1). A rotating shaft (18) is fixedly connected to the output end of the stirring motor (7). The bottom end of each rotating shaft (18) passes through the sealed bearing (6) and is fixedly connected to two stirring rods (20). A stirring ball (21) is fixedly connected to the end of each stirring rod (20) away from the rotating shaft (18).

5. The efficient polymer device dosing mechanism according to claim 4, characterized in that: The front of the reaction tank (1) is fixedly connected to a control panel (5), which is electrically connected to the stirring motor (7) via wires.

6. The efficient polymer device dosing mechanism according to claim 1, characterized in that: The reaction tank (1) is fixedly connected to the left and right sides with mounting flanges (14), and each mounting flange (14) has two mounting holes (13) on its upper surface.