Intelligent three-dimensional sorting device

Abstract

The utility model provides an intelligent three-dimensional sorting device, which belongs to the technical field of parcel sorting, mainly aims at solving the problem that the existing intelligent shelf device always carries out sorting operation mainly through manpower, and comprises two groups of parcel supply assemblies, two groups of cache section assemblies, a track assembly, four groups of shuttle vehicles and four groups of lattice opening assemblies, the two workpiece supply assemblies are arranged in the middles of the two sides of the rail assembly correspondingly, the two temporary storage section assemblies are arranged between the two workpiece supply assemblies and the rail assembly correspondingly, the two temporary storage section assemblies are arranged on one sides of the two workpiece supply assemblies correspondingly, one ends of the two temporary storage section assemblies are fixed to the two workpiece supply assemblies correspondingly, and the other ends of the two temporary storage section assemblies are fixed to the rail assembly correspondingly. The bottoms of the four sets of shuttle vehicles make contact with the rail assembly, two sets of shuttle vehicles are arranged on the upper layer rail, the other two sets of shuttle vehicles are arranged on the lower layer rail, and the four sets of lattice opening assemblies are arranged on the two sides of the rail assembly correspondingly. By means of the device, the packages can be automatically sorted, and the sorting efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to parcel sorting technical field, more specifically, especially, it is related to an intelligent three -dimensional sorting device. BACKGROUND

[0002] With the high -speed development of electric business and delivery industry, the collection and delivery article has become an indispensable part in life, with people's time effectiveness, safety and the integrity of article of mail delivery year after year improvement requirement, not only want to improve the sorting efficiency and distribution efficiency of mail, also want to improve the accuracy rate of mail sorting, reduce the breakage rate of mail simultaneously, especially for special security mail and special class mail (such as: ID card, license plate, government affairs, lottery, digital product, medicine, etc.), the safety and time effectiveness requirement is higher, the sorting device on the market is various, but there is no suitable sorting device for special security mail, special class mail, and, the traditional sorting device often still mainly carries out sorting operation through artificial, time -consuming and labor -intensive, and the traditional sorting device is low in efficiency. SUMMARY

[0003] In order to solve the above technical problem, the utility model provides an intelligent three -dimensional sorting device to solve the technical problem that the traditional sorting device is still mainly sorted by artificial operation, time -consuming and labor -intensive, and the traditional sorting device is low in efficiency in the prior art.

[0004] The purpose and function of the intelligent three -dimensional sorting device of the utility model are achieved by the following specific technical means:

[0005] An intelligent three -dimensional sorting device, including two groups of spare part assemblies, two groups of buffer section assemblies, track assemblies, four groups of shuttle cars and four groups of grid opening assemblies, two groups of spare part assemblies are arranged in the middle of the two sides of the track assembly, two groups of buffer section assemblies are arranged between two groups of spare part assemblies and the track assembly, one end of two groups of buffer section assemblies is fixed on two groups of spare part assemblies, the other end is fixed on the track assembly, the bottom of four groups of shuttle cars is in contact with the track assembly, four groups of shuttle cars can reciprocate on the track assembly, the track assembly is divided into upper track and lower track, two groups of shuttle cars are arranged in the upper track, the other two groups of shuttle cars are arranged in the lower track, four groups of grid opening assemblies are arranged on the two sides of the track assembly, and the track assembly is provided with an electric control box at one end.

[0006] As a further scheme of the utility model, the spare component includes an operation table, two groups of elevators, a distributor and a top code scanning camera, the two groups of elevators are respectively symmetrically installed at both ends of the conveying belt of the distributor, the operation table is arranged at one side of the distributor, the top code scanning camera is arranged at the top of the central axis between the two groups of elevators, the top code scanning camera is connected with the two groups of elevators through the section bar, and the top code scanning camera is arranged directly above the distributor.

[0007] As a further scheme of the utility model, the elevator includes an elevator frame, a power mounting plate, an elevator electric control box, an elevator deceleration motor, a synchronous pulley assembly, an elevator tension pulley and a transmission synchronous belt, the elevator electric control box is installed at the bottom of the elevator frame, the power mounting plate is installed at the middle position of the elevator frame, the elevator deceleration motor and the synchronous pulley assembly are both arranged on the power mounting plate, the elevator tension pulley is arranged at the top of the elevator frame, the elevator deceleration motor is connected with the synchronous pulley assembly through the transmission synchronous belt, and the elevator further includes an elevator synchronous belt, an elevator tray mounting frame, a plurality of guide wheels, an elevator tray, a plurality of position detection photoelectricities, a plurality of limiting mechanisms, an elevator entrance detection photoelectricity and an elevator exit detection photoelectricity.

[0008] As a further scheme of the utility model, the distributor includes a distributor mounting frame, a distributor tray and a plurality of distributor detection photoelectricities, the distributor tray is installed on the distributor mounting frame, and the plurality of distributor detection photoelectricities are sequentially arranged on the distributor tray in the horizontal direction, a handheld code scanning gun is arranged on the operation table, a terminal display is arranged above the handheld code scanning gun, and one side of the terminal display is connected with the operation table.

[0009] As a further scheme of the utility model, the track assembly includes track legs, four groups of guide rails, slide contact lines, grid photoelectric trigger plates, travel switches and zero photoelectric trigger plates, the four groups of guide rails are divided into upper guide rails and lower guide rails, the shuttle vehicle includes a shuttle vehicle chassis, two groups of sorting trays, tray baffles and sealing plates, the grid assembly includes grid supports, grid sliding grooves, upper grid door plates, door locks, anti-drifting plates, upper grid slope plates, lower grid slope plates, lower grid bag supporting frames, upper grid bag supporting frames, upper grid full grid photoelectrics, lower grid full grid photoelectrics, upper grid observation windows, anti-collision pads and grid jamming photoelectrics.

[0010] As a further scheme of the utility model, the two groups of sorting trays are arranged on the top of the shuttle vehicle chassis, the tray baffles are installed on the two sides of the two groups of sorting trays, and the sealing plates are installed on the circumferential side of the shuttle vehicle chassis.

[0011] As a further scheme of the utility model, the four groups of guide rails are all installed on the track legs, the slide contact lines are installed on the side faces of the upper guide rails and the lower guide rails, and the grid photoelectric trigger plates and the zero photoelectric trigger plates are respectively installed on the lower side faces of the upper guide rails and the lower guide rails.

[0012] As a further scheme of the utility model, the grid sliding grooves are arranged on the grid supports, the upper grid door plates are arranged below the outlets of the grid sliding grooves, the door locks are arranged above the outlets of the grid sliding grooves, the upper grid observation windows are installed on the grid sliding grooves, the upper grid observation windows are arranged on the side of the door locks, the anti-drifting plates are arranged on the two sides of the outlets of the grid sliding grooves, the upper grid full grid photoelectrics and the lower grid full grid photoelectrics are installed on the grid supports, the upper grid full grid photoelectrics and the lower grid full grid photoelectrics correspond to the lower grid bag supporting frames and the upper grid bag supporting frames, the anti-collision pads are arranged on the grid supports, the lower grid bag supporting frames are arranged on the grid supports, the lower grid bag supporting frames are arranged below the grid sliding grooves, the upper grid slope plates are arranged on the two sides of the upper tracks, the lower grid slope plates are arranged on the two sides of the lower tracks, and the upper grid bag supporting frames are arranged below the outlets of the grid sliding grooves.

[0013] As a further scheme of the utility model, the shuttle chassis includes a chassis main body, a walking motor, a walking transmission synchronous belt, a walking wheel set, a passive wheel set, a motor driver, a current collector, a shuttle controller, a communication module, a sorting tray driver and a sorting tray mounting rack, wherein the walking motor, the walking wheel set, the passive wheel set, the motor driver, the current collector, the shuttle controller, the communication module, the sorting tray driver and the sorting tray mounting rack are all mounted on the chassis main body, two groups of sorting trays are connected between the shuttle chassis through the sorting tray mounting rack, the walking motor is connected with the walking wheel set through the walking transmission synchronous belt, two groups of walking wheels are mounted on the walking wheel set and the passive wheel set, four groups of walking wheels are respectively in contact with two groups of guide rails, and the current collector is engaged with the slide contact line.

[0014] As a further scheme of the utility model, the buffer section assembly includes a buffer section rack, multiple groups of buffer trays and buffer section outlet detection photoelectricity, the buffer trays are arranged on the buffer section rack, each group of buffer sections contains four groups of buffer trays and is divided into two layers, each layer contains two groups of buffer trays, the buffer section outlet detection photoelectricity is arranged on the buffer section rack, and the buffer section outlet detection photoelectricity is located at the outlet of the buffer tray in the upper layer.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] 1. The device can directly build a bag without transfer through the cooperation of spare part assembly, buffer section assembly, track assembly, shuttle, grid assembly and electric control box and other components, is specially used for three-dimensional sorting of special safety parts, flat parts, light and small parts and special-shaped packages, significantly improves the sorting processing capacity for such packages, improves the automatic processing level and reduces the labor input.

[0017] 2. The device has simple structure, reliable operation, small floor area, flexible layout, and adopts modular design, can be flexibly matched according to different use environments, is convenient to install and maintain when a user needs to install the device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structure schematic view of an intelligent three-dimensional sorting device of the utility model;

[0019] Figure 2 is a partial schematic view of an intelligent three-dimensional sorting device of the utility model;

[0020] Figure 3 is a top view of an intelligent three-dimensional sorting device of the utility model;

[0021] Figure 4is a front view of the intelligent three-dimensional sorting device of the utility model;

[0022] Figure 5 is Figure 4 the sectional view of A-A in the middle;

[0023] Figure 6 is Figure 4 the partial schematic view of;

[0024] Figure 7 is the structural schematic view of the grid opening assembly in the intelligent three-dimensional sorting device of the utility model;

[0025] Figure 8 is the structural schematic view of the electric control box in the intelligent three-dimensional sorting device of the utility model;

[0026] Figure 9 is Figure 2 the partial schematic view of;

[0027] Figure 10 is the structural schematic view of the spare part assembly in the intelligent three-dimensional sorting device of the utility model;

[0028] Figure 11 is the structural schematic view of the elevator in the intelligent three-dimensional sorting device of the utility model;

[0029] Figure 12 is Figure 10 the partial schematic view of;

[0030] Figure 13 is the structural schematic view of the distribution machine in the intelligent three-dimensional sorting device of the utility model;

[0031] Figure 14 is the structural schematic view of the shuttle vehicle in the intelligent three-dimensional sorting device of the utility model;

[0032] Figure 15 is the structural schematic view of the shuttle vehicle chassis in the intelligent three-dimensional sorting device of the utility model;

[0033] Figure 16 is the structural schematic view of the buffer section assembly in the intelligent three-dimensional sorting device of the utility model.

[0034] In the drawings, the corresponding relationship of component name and figure number is as follows:

[0035] 11, component assembly; 12, buffer segment assembly; 13, track assembly; 14, shuttle car; 15, pocket assembly; 16, lower pocket support bag frame; 17, upper pocket support bag frame; 18, electrical control box; 19, pocket support; 20, upper pocket full pocket photoelectric; 21, lower pocket full pocket photoelectric; 22, upper pocket observation window; 23, upper pocket door panel; 24, door lock; 25, pocket sliding groove; 26, anti-drifting plate; 27, anti-collision pad; 28, upper pocket slope plate; 29, lower pocket slope plate; 30, pocket jam photoelectric; 31, track leg; 32, guide rail; 33, sliding contact line; 34, pocket photoelectric trigger plate; 35, travel switch; 36, zero position photoelectric trigger plate; 101, operation table; 102, distributor; 103, elevator; 105, handheld code scanning gun; 106, terminal display; 107, top code scanning camera; 108, distributor detection photoelectric; 109, elevator entrance detection photoelectric; 110, elevator exit detection photoelectric; 111, elevator frame; 112, elevator electrical control box; 113, elevator deceleration motor; 114, transmission synchronous belt; 115, synchronous belt wheel assembly; 116, elevator synchronous belt; 117, elevator tension pulley; 118, elevator tray mounting frame; 119, guide wheel; 120, elevator tray; 121, position detection photoelectric; 122, limit mechanism; 123, power installation plate; 124, distributor mounting frame; 125, distributor tray; 201, shuttle car chassis; 202, sorting tray; 203, tray baffle; 205, sealing plate; 206, chassis main body; 207, walking motor; 208, walking transmission synchronous belt; 209, walking wheel set; 210, passive wheel set; 211, motor driver; 212, current collector; 213, shuttle car controller; 214, communication module; 215, sorting tray driver; 216, sorting tray mounting frame; 217, walking wheel; 301, buffer segment frame; 302, buffer tray; 303, buffer segment exit detection photoelectric. DETAILED DESCRIPTION

[0036] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the technical solutions of the present application, but cannot be used to limit the protection scope of the present application.

[0037] Example:

[0038] As shown in the accompanying drawings: Figures 1 to 16

[0039] ​The utility model provides a kind of intelligent three-dimensional sorting device, propose can build package directly, without transfer, three-dimensional sorting solution for special security member, flat piece, light and small piece and special-shaped package, significantly improve the sorting processing capacity for such package, improve the automation processing level, reduce manpower input.The device includes spare component 11, buffer section component 12, rail component 13, shuttle 14 that reciprocates on rail component 13, compartment component 15 on the both sides of rail component 13, control cabinet 18 etc.;Spare component 11 includes operation table 101, distributor 102, elevator 103, and each spare component 11 includes two elevators 103, and is distributed on the both sides of distributor 102;Buffer section component 12 includes buffer section rack 301 and buffer tray 302, and each buffer section component 12 includes four buffer trays 302, and respectively corresponds the upper and lower layer working position of two elevators 103;Rail component 13 includes rail leg 31, guide rail 32, slide contact line 33, compartment photoelectric trigger plate 34, zero detection point of shuttle 14, travel switch 35 etc., and rail component 13 is divided into two layers, and each layer rail component 13 includes two guide rails 32, for shuttle 14 walking and guiding, and each layer rail component 13 is provided with slide contact line 33, and provides power supply for shuttle 14;Shuttle 14 includes walking chassis and sorting tray 202, and two sorting trays 202 are provided on each shuttle 14;Compartment component 15 includes two layers of compartments;Spare component 11 is arranged on the both sides of the middle position of rail component 13, buffer section component 12 is between spare component 11 and rail component 13, shuttle 14 reciprocates on the guide rail 32 of rail component 13, and compartment component 15 is distributed on the both sides of rail component 13.

[0040] As shown in Figures 1 to 5 Rail component 13 is divided into two layers, and two layers are same structure and independent;Two spare components 11 are respectively located in the middle of the both sides of rail component 13;Two buffer section components 12 are respectively located between spare component 11 and rail component 13, one end of buffer section component 12 is fixed on spare component 11, and the other end is fixed on rail component 13;Walking wheel 217 of shuttle 14 is in contact with guide rail 32 of rail component 13, current collector 212 on shuttle 14 is engaged with slide contact line 33 on rail component 13, shuttle 14 reciprocates on guide rail 32 of rail component 13, and two shuttles 14 are placed on each layer rail;Compartment component 15 is distributed on the both sides of rail component 13;Upper compartment slope plate 28 and upper compartment slope plate 28 are installed between rail component 13 and compartment component 15, and control cabinet 18 is placed on one end of rail component 13.

[0041] As shown in Figures 9 to 12As shown, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102.

[0042] As shown in FIG. 1, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102. Figure 10 As shown in FIG. 1, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102. Figure 11 As shown in FIG. 2, the elevator 103 is composed of an elevator frame 111, an elevator control box 112, a power mounting plate 123, an elevator reduction motor 113, a transmission synchronous belt 114, a synchronous belt wheel assembly 115, an elevator synchronous belt 116, an elevator tension pulley 117, an elevator tray mounting bracket 118, a guide wheel 119, an elevator tray 120, a position detection photoelectric 121, a limit mechanism 122, an elevator entrance detection photoelectric 109 and an elevator exit detection photoelectric 110. The elevator control box 112 is installed at the bottom of the elevator frame 111. The power mounting plate 123 is installed at the middle of the elevator frame 111. The elevator reduction motor 113 and the synchronous belt wheel assembly 115 are installed on the power mounting plate 123. The elevator tension pulley 117 is installed at the top of the elevator frame 111. The elevator reduction motor 113 transmits power to the synchronous belt wheel assembly 115 through the transmission synchronous belt 114, and then transmits power to the elevator tension pulley 117 through the elevator synchronous belt 116. The guide wheel 119 is installed at the four corners of the elevator tray mounting bracket 118. The elevator tray mounting bracket 118 cooperates with the elevator frame 111 through the guide wheel 119, and is connected with the elevator synchronous belt 116 and moves together with the elevator synchronous belt 116. The elevator tray 120 is installed on the elevator tray mounting bracket 118. The position detection photoelectric 121 is installed at two positions above and below the elevator frame 111. The limit mechanism 122 is also installed at two positions above and below the elevator frame 111. The elevator entrance detection photoelectric 109 and the elevator exit detection photoelectric 110 are installed at the top of the elevator frame 111.

[0043] As shown in FIG. 1, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102. Figure 12 As shown in FIG. 1, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102.

[0044] As shown in FIG. 1, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102. Figure 9 As shown in FIG. 1, the supply component 11 is composed of an operating table 101, two sets of elevators 103, a distribution machine 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrically structured and installed face to face at both ends of the distribution machine tray 125. The operating table 101 is placed at the side of the distribution machine 102. The top code scanning camera 107 is installed on the top of the two sets of elevators 103 through profile and hangs directly above the distribution machine 102.

[0045] As shown in Figures 5 to 8 , the track assembly 13 includes track legs 31, guide rails 32, slide contact lines 33, grid photoelectric trigger plates 34, travel switches 35 and zero photoelectric trigger plates 36. The guide rails 32 are in a two-layer structure and are installed on the track legs 31. The slide contact lines 33 are installed on the side of the upper and lower guide rails 32, respectively. The grid photoelectric trigger plates 34 and the zero photoelectric trigger plates 36 are installed on the lower side of the upper and lower guide rails 32, respectively. The zero photoelectric trigger plates 36 are used for positioning the shuttles 14 to receive the mail introduced from the buffer tray 302. The grid photoelectric trigger plates 34 correspond to each grid, respectively, and one grid photoelectric trigger plate 34 is installed at each grid.

[0046] As shown in Figures 1 to 7 , the grid assembly 15 includes grid supports 19, grid sliding grooves 25, upper grid door plates 23, door locks 24, anti-drifting plates 26, upper grid slope plates 28, lower grid slope plates 29, lower grid bag supporting frames 16, upper grid bag supporting frames 17, upper grid full grid photoelectric sensors 20, lower grid full grid photoelectric sensors 21, upper grid observation windows 22, anti-collision pads 27 and grid jam photoelectric sensors 30. The grid sliding grooves 25 are installed on the grid supports 19. The upper grid door plates 23 are installed below the outlet of the grid sliding grooves 25. The door locks 24 are installed above the outlet of the grid sliding grooves 25. The upper grid observation windows 22 are made of transparent material and are installed above the grid sliding grooves 25 (next to the door locks 24). The anti-drifting plates 26 are installed on both sides of the outlet of the grid sliding grooves 25. The upper grid full grid photoelectric sensors 20 and the lower grid full grid photoelectric sensors 21 are installed on the grid supports 19 and correspond to the upper and lower bag supporting frames. The anti-collision pads 27 are installed on the grid supports 19 (at the position where the upper grid door plates 23 contact the grid supports 19 after being opened). The lower grid bag supporting frames 16 are installed on the grid supports 19 and are located below the grid sliding grooves 25. The upper grid slope plates 28 are installed on both sides of the upper guide rails. The lower grid slope plates 29 are installed on both sides of the lower guide rails. The upper grid bag supporting frames 17 are placed below the outlet of the grid sliding grooves 25.

[0047] The shuttles 14 include shuttle chassis 201 and sorting trays 202, two groups of tray baffles 203 and cover plates 205. The sorting trays 202 are installed above the shuttle chassis 201 and are connected by sorting tray mounting frames 216. Two sorting trays 202 are installed on each shuttle chassis 201. The two groups of tray baffles 203 are installed on both sides of the belts of the sorting trays 202. The cover plates 205 are installed around the shuttle chassis 201.

[0048] As shown in Figure 13 and Figure 14As shown, the shuttle chassis 201 includes a chassis body 206, a travel motor 207, a travel transmission synchronous belt 208, a travel wheel set 209, a passive wheel set 210, a motor driver 211, a current collector 212, a shuttle controller 213, a communication module 214, a sorting pallet driver 215, and a sorting pallet mounting frame 216. The travel motor 207, the travel wheel set 209, the passive wheel set 210, the motor driver 211, the current collector 212, the shuttle controller 213, the communication module 214, the sorting pallet driver 215, and the sorting pallet mounting frame 216 are all mounted on the chassis body 206. The travel motor 207 transmits power to the travel wheel set 209 through the travel transmission synchronous belt 208. Two travel wheels 217 are respectively mounted on the travel wheel set 209 and the passive wheel set 210.

[0049] Please see as follows Figure 15 As shown, the cache segment assembly 12 includes a cache segment rack 301, a cache tray 302, and a cache segment exit detection photoelectric sensor 303. The cache tray 302 is installed on the cache segment rack 301. Each cache segment assembly 12 contains four cache trays 302, which are divided into two layers, with two trays on each layer. The cache segment exit detection photoelectric sensor 303 is installed on the cache segment rack 301 and is located at the exit of the upper cache tray 302.

[0050] The lifting platform 120 on the lifting platform 103 has two working positions: an upper level and a lower level. Each working position is equipped with a position detection photoelectric sensor 121 for positioning. Limiting mechanisms 122 are installed above the upper working position and below the lower working position to protect the movement mechanism of the lifting platform 103. The lifting platform entrance detection photoelectric sensor 109 is used to detect whether mail enters the lifting platform 120, and the lifting platform exit detection photoelectric sensor 110 is used to detect whether mail exits the lifting platform 120.

[0051] The operator stands beside the operation table 101, places the mail on the distribution machine tray 125 with the face sheet of the mail facing up, and the top code scanning camera 107 scans and reads the face sheet information. The system automatically distributes the mail to the elevator tray 120 on the elevator 103, which transports the mail to the upper (or lower) cache tray 302 of the cache segment assembly 12. The mail is transported from the upper (or lower) cache tray 302 to the sorting tray 202 of the shuttle car 14 on the upper (or lower) track, and the shuttle car 14 transports the mail to the corresponding slot. The slot photoelectric trigger plate 34 detects and confirms the slot position, and the sorting tray 202 pushes the mail into the corresponding slot. Then the shuttle car 14 returns to the zero position, and the zero photoelectric trigger plate 36 confirms the zero position. The shuttle car 14 waits for the mail at the zero position and cycles in sequence. When the face sheet information on the mail is unclear or wrinkled, and the top code scanning camera 107 cannot read the information, the handheld code scanning gun 105 on the operation table 101 can be used to read the information at close range. If it still cannot be read successfully, the face sheet information can be input on the terminal display 106.

[0052] The slots are divided into upper and lower layers. The lower layer slots are a pull-out frame structure and a lower layer slot bag support frame 16. The mail bag is hung on the frame. The upper layer slots include a slot sliding groove 25 and an upper layer slot bag support frame 17, which is a movable independent basket structure. The mail bag is hung in the basket. When the mail falls into the slot, the mail in the lower layer slot directly falls into the mail bag. The upper layer slot can have two sorting modes according to actual sorting needs. Sorting mode one is to open the upper layer slot door 23, and the mail directly falls into the mail bag in the upper layer slot bag support frame 17. Sorting mode two is to close the upper layer slot door 23 and lock it with the door lock 24. The mail falls into the slot sliding groove 25, and the number of mails in the sliding groove is observed through the upper layer slot observation window 22. When there are many mails, open the door lock 24 and the upper layer slot door 23 to make the mail fall into the mail bag in the upper layer slot bag support frame 17. When sorting mode one is used, the lower layer slot full light 21 is triggered, i.e. when the lower layer slot is full, first close the upper layer slot door 23 and move the upper layer slot bag support frame 17 away, then pull out the lower layer slot bag support frame 16 and take off the full mail bag. Then, put on an empty mail bag, push the lower layer slot bag support frame 16 back to its original position, and finally move the upper layer slot bag support frame 17 to its original position and open the upper layer slot door 23.

[0053] The above-described embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application.

Claims

1. An intelligent three-dimensional sorting device, characterized in that: It includes two sets of supply assemblies (11), two sets of buffer section assemblies (12), a track assembly (13), four sets of shuttle cars (14), and four sets of grid assemblies (15). The two sets of supply assemblies (11) are respectively located in the middle of both sides of the track assembly (13). The two sets of buffer section assemblies (12) are respectively located between the two sets of supply assemblies (11) and the track assembly (13). One end of each of the two sets of buffer section assemblies (12) is fixed to the two sets of supply assemblies (11), and the other end is fixed to the track assembly (13). 3) The bottom of all four sets of shuttle cars (14) is in contact with the track assembly (13). All four sets of shuttle cars (14) can reciprocate on the track assembly (13). The track assembly (13) is divided into an upper track and a lower track. Two sets of shuttle cars (14) are set on the upper track, and the other two sets of shuttle cars (14) are set on the lower track. The four sets of grid assemblies (15) are respectively set on both sides of the track assembly (13). An electrical control box (18) is set at one end of the track assembly (13).

2. The intelligent three-dimensional sorting device according to claim 1, characterized in that: The supply assembly (11) includes an operating table (101), two sets of elevators (103), a distributor (102), and a top barcode camera (107). The two sets of elevators (103) are symmetrically installed at both ends of the conveyor belt of the distributor (102). The operating table (101) is located on one side of the distributor (102). The top barcode camera (107) is located at the top of the central axis between the two sets of elevators (103). The top barcode camera (107) is connected to the two sets of elevators (103) through a profile. The top barcode camera (107) is located directly above the distributor (102).

3. The intelligent three-dimensional sorting device according to claim 2, characterized in that: The elevator (103) includes an elevator frame (111), a power mounting plate (123), an elevator electrical control box (112), an elevator reduction motor (113), a synchronous belt pulley assembly (115), an elevator tensioning pulley (117), and a transmission synchronous belt (114). The elevator electrical control box (112) is installed at the bottom of the elevator frame (111), and the power mounting plate (123) is installed in the middle of the elevator frame (111). The elevator reduction motor (113) and the synchronous belt pulley assembly (115) are both... The lifting tension wheel (117) is located on the top of the lifting frame (111) and mounted on the power mounting plate (123). The lifting reduction motor (113) is connected to the synchronous belt pulley assembly (115) via the transmission synchronous belt (114). The lifting platform (103) also includes a lifting synchronous belt (116), a lifting platform tray mounting bracket (118), multiple sets of guide wheels (119), a lifting platform tray (120), multiple sets of position detection photoelectric sensors (121), multiple sets of limit mechanisms (122), and a lifting platform entrance detection system. The photoelectric sensor (109) and the elevator exit detection photoelectric sensor (110) are connected. The synchronous belt pulley assembly (115) is connected to the elevator tensioning pulley (117) through the lifting synchronous belt (116). Multiple sets of guide wheels (119) are respectively installed at the four corners of the elevator pallet mounting frame (118). The elevator pallet mounting frame (118) is set on the elevator frame (111). The elevator pallet mounting frame (118) cooperates with the elevator frame (111) through multiple sets of guide wheels (119). The elevator... The pallet mounting frame (118) is connected to the lifting synchronous belt (116), the lifting pallet (120) is installed on the lifting pallet mounting frame (118), multiple sets of position detection photoelectric sensors (121) are respectively set above and below the lifting frame (111), multiple sets of limiting mechanisms (122) are respectively set above and below the lifting frame (111), and the lifting entrance detection photoelectric sensor (109) and the lifting exit detection photoelectric sensor (110) are both set on the top of the lifting frame (111).

4. The intelligent three-dimensional sorting device according to claim 2, characterized in that: The dispenser (102) includes a dispenser mounting frame (124), a dispenser tray (125), and multiple sets of dispenser detection photoelectric sensors (108). The dispenser tray (125) is mounted on the dispenser mounting frame (124). The multiple sets of dispenser detection photoelectric sensors (108) are arranged sequentially on the dispenser tray (125) in a horizontal direction. A handheld barcode scanner (105) is provided on the operating table (101). A terminal display (106) is provided above the handheld barcode scanner (105). One side of the terminal display (106) is connected to the operating table (101).

5. The intelligent three-dimensional sorting device according to claim 1, characterized in that: The track assembly (13) includes track legs (31), four sets of guide rails (32), a sliding contact line (33), a grid photoelectric trigger plate (34), a limit switch (35), and a zero-position photoelectric trigger plate (36). The four sets of guide rails (32) are divided into upper and lower guide rails. The shuttle car (14) includes a shuttle car chassis (201), two sets of sorting trays (202), tray baffles (203), and a sealing plate (205). The grid assembly ( 15) Includes grid bracket (19), grid slide (25), upper grid door panel (23), door lock (24), anti-floating plate (26), upper grid slope plate (28), lower grid slope plate (29), lower grid support frame (16), upper grid support frame (17), upper grid full grid photoelectric sensor (20), lower grid full grid photoelectric sensor (21), upper grid observation window (22), anti-collision pad (27) and grid jamming photoelectric sensor (30).

6. The intelligent three-dimensional sorting device according to claim 5, characterized in that: Two sets of sorting trays (202) are set on the top of the shuttle chassis (201), the tray baffles (203) are installed on both sides of the two sets of sorting trays (202), and the sealing plate (205) is installed on the periphery of the shuttle chassis (201).

7. The intelligent three-dimensional sorting device according to claim 5, characterized in that: The four sets of guide rails (32) are all installed on the track support legs (31), the sliding contact line (33) is installed on the side of the upper guide rail and the lower guide rail, and the grid photoelectric trigger plate (34) and the zero position photoelectric trigger plate (36) are respectively installed on the lower side of the upper guide rail and the lower guide rail.

8. The intelligent three-dimensional sorting device according to claim 5, characterized in that: The grid groove (25) is mounted on the grid bracket (19). The upper grid door panel (23) is located below the outlet of the grid groove (25). The door lock (24) is located above the outlet of the grid groove (25). The upper grid observation window (22) is mounted on the grid groove (25) and located on one side of the door lock (24). The anti-floating plate (26) is located on both sides of the outlet of the grid groove (25). The upper grid full grid photoelectric sensor (20) and the lower grid full grid photoelectric sensor (21) are mounted on the grid bracket (19). The upper grid... The full-grid photoelectric sensor (20) and the lower grid full-grid photoelectric sensor (21) correspond to the lower grid support frame (16) and the upper grid support frame (17). The anti-collision pad (27) is set on the grid support (19). The lower grid support frame (16) is set on the grid support (19). The lower grid support frame (16) is set below the grid slide (25). The upper grid slope plate (28) is set on both sides of the upper track. The lower grid slope plate (29) is set on both sides of the lower track. The upper grid support frame (17) is set below the outlet of the grid slide (25).

9. The intelligent three-dimensional sorting device according to claim 6, characterized in that: The shuttle chassis (201) includes a chassis body (206), a walking motor (207), a walking transmission synchronous belt (208), a walking wheel set (209), a passive wheel set (210), a motor driver (211), a current collector (212), a shuttle controller (213), a communication module (214), a sorting pallet driver (215), and a sorting pallet mounting bracket (216). The walking motor (207), walking wheel set (209), passive wheel set (210), motor driver (211), current collector (212), shuttle controller (213), communication module (214), and sorting pallet mounting bracket (216) are all included in the chassis body (206), a walking motor (207), a walking transmission synchronous belt (208), a walking wheel set (209), a passive wheel set (210), a motor driver (211), a sorting pallet mounting bracket (216), and a sorting pallet mounting bracket (216). The picking pallet driver (215) and the picking pallet mounting frame (216) are both mounted on the chassis body (206). The two sets of picking pallets (202) are connected to the shuttle chassis (201) through the picking pallet mounting frame (216). The walking motor (207) is connected to the walking wheel set (209) through the walking transmission synchronous belt (208). The walking wheel set (209) and the passive wheel set (210) are each equipped with two sets of walking wheels (217). All four sets of walking wheels (217) are in contact with the guide rail (32). The current collector (212) is engaged with the sliding contact line (33).

10. The intelligent three-dimensional sorting device according to claim 1, characterized in that: The cache segment component (12) includes a cache segment rack (301), multiple cache trays (302), and a cache segment exit detection photoelectric sensor (303). The cache trays (302) are disposed on the cache segment rack (301). Each cache segment contains four cache trays (302) and is divided into upper and lower layers. Each layer contains two cache trays (302). The cache segment exit detection photoelectric sensor (303) is disposed on the cache segment rack (301) and is located at the exit of the upper cache tray (302).

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