Pay-off device of wire drawing machine
By introducing automatic loading, unloading, stabilization, and monitoring mechanisms into the wire feeding device of the wire drawing machine, the problem of low efficiency caused by manual wire feeding frame replacement has been solved, and efficient, stable, and high-quality operation of the automated wire feeding reel has been achieved.
Patent Information
- Application Number
- CN202423298902.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing wire drawing machine's wire feeding device requires manual replacement of the wire feeding frame, resulting in low efficiency in automated production processes.
The system employs an automatic loading and unloading mechanism, a stabilization mechanism, and a monitoring mechanism to achieve automatic loading and unloading of the wire reel, enhance stability, and provide real-time monitoring, thereby reducing manual operation and wire damage.
It improved the efficiency of line laying operations, reduced labor intensity, enhanced the stability of the line laying reel, and ensured the quality of line laying.
Smart Images

Figure CN223819378U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire feeding technology for wire drawing machines, and in particular to a wire feeding device for wire drawing machines. Background Technology
[0002] Wire drawing machines are important metal processing equipment. Their main function is to draw various wires into fine wires of various specifications. Through the stretching and tightening process, the metal material is gradually made thinner and longer, achieving control over the diameter and surface smoothness of the metal material. In the production steps of a wire drawing machine, the wire feeding process is the step of releasing the wire from the wire spool or bobbin and stretching and processing it through the wire drawing machine. Currently, Chinese patent CN215236832U discloses a wire feeding frame for a wire drawing machine, which includes a crossbeam, with columns fixedly connected to both ends of the crossbeam. A rotating shaft is fixedly installed between the two columns, and a feeding roll is rotatably installed on the rotating shaft. Two mounting blocks are fixedly installed at the bottom of the crossbeam.
[0003] In the above device, rotating the boss in the forward direction drives the screw to rotate. According to the principle of screw transmission, the screw moves outward, and the moving plate, under the action of the spring force, drives the positioning rod to leave the positioning hole, removing the bracket from the column. The new bracket is then installed on the column, and the limiting block is inserted into the mounting slot. Rotating the boss in the reverse direction drives the screw to move inward, pressing the moving plate and driving the positioning rod to insert into the positioning hole, thus fixing the bracket to the column. This completes the replacement of the bracket, avoiding the scrapping of the entire frame due to bracket damage, saving resources, reducing costs, and facilitating the use of the device.
[0004] However, although the device achieves the function of replacing the pay-off frame, the process of replacing the pay-off frame must be done manually, which will greatly reduce the efficiency of the process in automated production. Utility Model Content
[0005] In view of the above situation and to overcome the defects of the prior art, the purpose of this utility model is to provide a wire feeding device for a wire drawing machine. The above technical objective is achieved through the following technical solution:
[0006] A wire feeding device for a wire drawing machine, comprising
[0007] A wire-laying base, wherein an installation station is provided on the upper part of the wire-laying base;
[0008] A pay-off reel, the lower part of which is provided with a support base, the support base being disposed in an installation position, the upper part of which is provided with a connecting buckle, the surface of which is provided with a connecting groove extending downward to the top of the pay-off reel;
[0009] An automatic loading and unloading mechanism is located in the installation station. The automatic loading and unloading mechanism is set on one side of the wire feeding reel. The automatic loading and unloading mechanism includes a first linear servo module, a loading and unloading lifting plate, a connecting plate, and an insertion fixing component. The first linear servo module is set on the upper part of the wire feeding base. The loading and unloading lifting plate is set in the first linear servo module. The connecting plate is set on one side of the loading and unloading lifting plate. There are two sets of insertion fixing components, which are respectively set at both ends of one side of the connecting plate. The insertion fixing component is engaged with the connecting buckle on the upper part of the wire feeding reel.
[0010] Furthermore, the insertion fixing assembly includes a connecting block, a connecting post, a connecting bracket, a connecting piece, and an insertion post. The connecting block is disposed on one side of the connecting plate, the connecting post is disposed on one side of the connecting block, the connecting bracket is disposed on one side of the connecting post, the connecting piece is disposed perpendicular to the connecting bracket and is disposed at the lower end of the connecting bracket, and the insertion post is disposed on the upper part of the connecting piece.
[0011] Furthermore, a stabilizing mechanism is provided on one side of the wire feeding reel. The stabilizing mechanism includes a limiting cover, an mounting strip, and a limiting cover lifting assembly. The limiting cover is located on the upper part of the wire feeding reel, the mounting strip is located on one side of the limiting cover, and the limiting cover lifting assembly is located on one side of the mounting strip. The mounting strip moves up and down under control and drives the limiting cover to move.
[0012] Furthermore, a monitoring mechanism is provided on one side of the cable reel. The monitoring mechanism includes a monitoring column, an extension bracket, and a monitor. The monitoring column is located on the upper part of the cable reel base, the extension bracket is located at the front end of the monitoring column, and the monitor is located on one side of the extension bracket.
[0013] Furthermore, the limiting cover lifting assembly includes a lifting block, an auxiliary rail, and a second linear servo module. The auxiliary rail and the second linear servo module are both disposed on the upper part of the wire laying base. The auxiliary rail is disposed on one side of the second linear servo module. One end of the lifting block is disposed in the second linear servo module, the middle part of the lifting block is disposed on the auxiliary rail, and the other end of the lifting block is disposed on the upper part of the mounting strip.
[0014] Furthermore, a micro motor is provided on the upper part of the lifting block, and the drive end of the micro motor is directly connected to the mounting strip.
[0015] In summary, this utility model has the following beneficial effects:
[0016] The device achieves automatic loading and unloading of the wire reel through an automatic loading and unloading mechanism, which improves work efficiency, reduces manual operation, and lowers labor intensity.
[0017] The device enhances the stability of the pay-off reel during rotation by setting up a stabilization mechanism, reducing wire breakage or damage caused by vibration or instability.
[0018] The device, through the establishment of a monitoring mechanism, enables real-time monitoring of the wire laying process, timely detection and handling of potential problems, and ensures the quality of wire laying. Attached Figure Description
[0019] The accompanying drawings, which are provided to further illustrate the present invention and form part of this application, do not constitute an undue limitation of the present invention. In the drawings:
[0020] Figure 1 This is a perspective view of the present invention;
[0021] Figure 2 This is a front view of the present invention.
[0022] In the diagram, 1. Cable base; 2. Cable reel; 3. Connecting buckle; 4. First linear servo module; 5. Loading / unloading lifting plate; 6. Connecting plate; 7. Connecting block; 8. Connecting column; 9. Connecting bracket; 10. Connecting piece; 11. Insertion column; 12. Limiting cover; 13. Mounting strip; 14. Monitoring column; 15. Extension bracket; 16. Monitor; 17. Lifting block; 18. Auxiliary rail; 19. Second linear servo module; 20. Micro motor. Detailed Implementation
[0023] The foregoing and other technical contents, features and effects of this utility model are described in conjunction with the appendix below. Figure 1 To be continued Figure 2 The detailed description of the embodiments will make this clear. All structural details mentioned in the following embodiments are based on the accompanying drawings.
[0024] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.
[0025] A wire feeding device for a wire drawing machine includes a feeding base, and an installation station is provided on the upper part of the feeding base.
[0026] The device also includes a pay-off reel, with a support base at the bottom of the pay-off reel, which is located in the installation position. A connecting buckle is provided at the top of the pay-off reel, and the surface of the connecting buckle has a connecting groove that extends downward to the top of the pay-off reel.
[0027] The device also includes an automatic loading and unloading mechanism located in the installation station. The automatic loading and unloading mechanism is set on one side of the wire feeding reel. The automatic loading and unloading mechanism includes a first linear servo module, a loading and unloading lifting plate, a connecting plate, and an insertion fixing component. The first linear servo module is set on the upper part of the wire feeding base, the loading and unloading lifting plate is set in the first linear servo module, the connecting plate is set on one side of the loading and unloading lifting plate, and there are two sets of insertion fixing components, which are respectively set at both ends of one side of the connecting plate. The insertion fixing component is engaged with the connecting buckle on the upper part of the wire feeding reel.
[0028] Optionally, the insertion fixing component includes a connecting block, a connecting post, a connecting bracket, a connecting piece, and an insertion post. The connecting block is disposed on one side of the connecting plate, the connecting post is disposed on one side of the connecting block, the connecting bracket is disposed on one side of the connecting post, the connecting piece is disposed perpendicular to the connecting bracket and is disposed at the lower end of the connecting bracket, and the insertion post is disposed on the upper part of the connecting piece.
[0029] A stabilizing mechanism is provided on one side of the pay-off reel. The stabilizing mechanism includes a limit cover, an mounting strip, and a limit cover lifting assembly. The limit cover is located on the upper part of the pay-off reel and has a set of bearings inside. The mounting strip is located on one side of the limit cover, and the limit cover lifting assembly is located on one side of the mounting strip. The mounting strip moves up and down under control and drives the limit cover to move. In the initial state, the limit cover and mounting strip are not located above the pay-off reel to avoid affecting the normal installation of the pay-off reel. Before disassembling the pay-off reel, the position of the limit cover and mounting strip will also be moved.
[0030] Specifically, the limit cover lifting assembly includes a lifting block, an auxiliary rail, and a second linear servo module. The auxiliary rail and the second linear servo module are both located on the upper part of the wire laying base. The auxiliary rail is located on one side of the second linear servo module. One end of the lifting block is located in the second linear servo module, the middle part of the lifting block is located on the auxiliary rail, and the other end of the lifting block is located on the upper part of the mounting strip.
[0031] Optionally, a micro motor is provided on the upper part of the lifting block, and the drive end of the micro motor is directly connected to the mounting strip.
[0032] A monitoring mechanism is installed on one side of the cable laying reel. Specifically, the monitoring mechanism includes a monitoring column, an extension bracket, and a monitor. The monitoring column is located on the upper part of the cable laying base, the extension bracket is located at the front end of the monitoring column, and the monitor is located on one side of the extension bracket. Through the cooperation of the monitoring column, the extension bracket, and the monitor, the cable laying process can be monitored in real time, and any problems that may occur can be detected and dealt with in a timely manner to ensure the quality of cable laying.
[0033] In this embodiment of the invention, when installing the pay-off reel, firstly, align the two sets of connecting buckles of the pay-off reel with the two sets of insertion posts on the front side of the connecting plate. The pay-off reel slides down naturally along the insertion posts under gravity and is fixed on the upper part of the connecting plate. The first servo linear module controls the height of the entire insertion fixing assembly to decrease, and the height of the pay-off reel also decreases synchronously. Finally, it is inserted into the support base at the center post position until the pay-off reel is completely fixed on the upper part of the support base. At this time, the first linear servo module continues to control the insertion fixing assembly to decrease, so that the insertion post is completely disengaged from the connecting groove on the connecting buckle. In this way, the insertion post will not affect the normal rotation of the pay-off reel.
[0034] After the pay-off reel is installed, the second linear servo module controls the height of the limit cover to decrease. During this decrease, the micro motor simultaneously controls the installation bar to rotate, so that the limit cover faces the upper part of the pay-off reel. After the height of the limit cover decreases to a certain level, the limit cover is tightened on the upper part of the pay-off reel, which can play a stabilizing role during the rotation of the pay-off reel.
[0035] The process of disassembling the pay-off reel is the reverse of the above process, so it will not be described in detail here.
[0036] The above description is a further detailed explanation of the present utility model in conjunction with specific embodiments, and it should not be considered that the specific implementation of the present utility model is limited to this. For those skilled in the art to which the present utility model pertains and related fields, any extensions, operation methods, and data substitutions made based on the technical solution concept of the present utility model should fall within the protection scope of the present utility model.
Claims
1. A wire feeding device for a wire drawing machine, characterized in that: include A wire-laying base, wherein an installation station is provided on the upper part of the wire-laying base; A pay-off reel, the lower part of which is provided with a support base, the support base being disposed in an installation position, the upper part of which is provided with a connecting buckle, the surface of which is provided with a connecting groove extending downward to the top of the pay-off reel; An automatic loading and unloading mechanism is located in the installation station. The automatic loading and unloading mechanism is set on one side of the wire feeding reel. The automatic loading and unloading mechanism includes a first linear servo module, a loading and unloading lifting plate, a connecting plate, and an insertion fixing component. The first linear servo module is set on the upper part of the wire feeding base. The loading and unloading lifting plate is set in the first linear servo module. The connecting plate is set on one side of the loading and unloading lifting plate. There are two sets of insertion fixing components, which are respectively set at both ends of one side of the connecting plate. The insertion fixing component is engaged with the connecting buckle on the upper part of the wire feeding reel.
2. The wire feeding device for a wire drawing machine according to claim 1, characterized in that: The insertion fixing assembly includes a connecting block, a connecting post, a connecting bracket, a connecting piece, and an insertion post. The connecting block is disposed on one side of the connecting plate, the connecting post is disposed on one side of the connecting block, the connecting bracket is disposed on one side of the connecting post, the connecting piece is disposed perpendicular to the connecting bracket and is disposed at the lower end of the connecting bracket, and the insertion post is disposed on the upper part of the connecting piece.
3. The wire feeding device for a wire drawing machine according to claim 1, characterized in that: A stabilizing mechanism is provided on one side of the wire feeding reel. The stabilizing mechanism includes a limiting cover, an mounting strip, and a limiting cover lifting assembly. The limiting cover is located on the upper part of the wire feeding reel, the mounting strip is located on one side of the limiting cover, and the limiting cover lifting assembly is located on one side of the mounting strip. The mounting strip moves up and down under control and drives the limiting cover to move.
4. The wire feeding device for a wire drawing machine according to claim 1, characterized in that: A monitoring mechanism is provided on one side of the cable reel. The monitoring mechanism includes a monitoring column, an extension bracket, and a monitor. The monitoring column is located on the upper part of the cable base, the extension bracket is located at the front end of the monitoring column, and the monitor is located on one side of the extension bracket.
5. The wire feeding device for a wire drawing machine according to claim 3, characterized in that: The limiting cover lifting assembly includes a lifting block, an auxiliary rail, and a second linear servo module. The auxiliary rail and the second linear servo module are both located on the upper part of the wire laying base. The auxiliary rail is located on one side of the second linear servo module. One end of the lifting block is located in the second linear servo module, the middle part of the lifting block is located on the auxiliary rail, and the other end of the lifting block is located on the upper part of the mounting strip.
6. The wire feeding device for a wire drawing machine according to claim 5, characterized in that: A micro motor is provided on the upper part of the lifting block, and the drive end of the micro motor is directly connected to the mounting strip.
Citation Information
Patent Citations
Pay-off rack for wire drawing machine
CN215236832U