Product shaping mechanism

Abstract

The utility model relates to the technical field of product shaping, in particular to a product shaping mechanism which comprises a feeding structure and a transfer structure, and a material guide rail is arranged on the periphery of the feeding structure in the direction away from the feeding structure. The transfer structure comprises a rotary disc and a carrying structure, the rotary disc is connected to the material guide rail, the carrying structure is located between the feeding structure and the rotary disc, the material guide rail is provided with a material waiting position relative to the carrying structure, the rotary disc is provided with a feeding position relative to the carrying structure, and the rotary disc is provided with a discharging structure away from the feeding position. A shaping structure is arranged between the discharging structure and the feeding position, and the shaping structure is provided with a lifting structure and a pressing block towards the rotating disc. The utility model aims to enable the whole mechanism to be simple in structure and capable of quickly and stably processing.

Description

TECHNICAL FIELD

[0001] The utility model relates to product shaping technical field, especially a product shaping mechanism. BACKGROUND

[0002] With the rapid development of manufacturing industry, the requirement of production line automation, efficiency promotion and product quality is higher and higher. In the traditional shaping mechanism, it often involves the operation of flattening and leveling, and many production lines still adopt manual operation or semi-automatic equipment during operation, which not only has the problem of high labor intensity of operators, but also is easily affected by human factors, resulting in that the flatness and quality of products are difficult to guarantee. In addition, the traditional equipment usually relies on complex mechanical transmission system, resulting in high maintenance cost and frequent failure rate, which affects the production efficiency and stability.

[0003] At present, although some automatic shaping devices appear in the market, the working efficiency and linkage of most devices are insufficient, and there is often the problem of long waiting time between processes and untimely equipment adjustment, resulting in low production efficiency. At the same time, due to the complex structure and many parts, it is time-consuming and laborious to maintain, resulting in high maintenance and operation cost. SUMMARY

[0004] The main purpose of the utility model is to provide a product shaping mechanism, which aims to make the overall mechanism simple in structure and capable of rapid and stable processing.

[0005] In order to achieve the above purpose, the utility model provides a product shaping mechanism, which comprises a feeding structure and a transfer structure.

[0006] The outer periphery of the feeding structure is provided with a guide rail in the direction away from the feeding structure;

[0007] The transfer structure comprises a turntable and a carrying structure, the turntable is connected to the guide rail, the carrying structure is between the feeding structure and the turntable, the guide rail is provided with a standby material position relative to the carrying structure, the turntable is provided with a feeding position relative to the carrying structure, the turntable is provided with a discharging structure away from the feeding position, the discharging structure and the feeding position are provided with a shaping structure therebetween, and the shaping structure is provided with a lifting structure and a pressing block towards the turntable.

[0008] In an embodiment of the present application, the carrying structure is a swing arm transfer mechanism, the swing arm transfer mechanism is provided with two rotating wheels towards the feeding structure and the transfer structure, a stabilizing frame is correspondingly arranged between the two rotating wheels, the stabilizing frame is provided with a transfer claw towards the standby material position and the feeding position, the stabilizing frame is driven by the two rotating wheels, and the transfer claw can make reciprocating motion between the standby material position and the feeding position.

[0009] In an embodiment of the present application, the carrying structure is provided with a first arrival sensor relative to the stable frame, the stable frame is provided with a blocking block relative to the detection slot.

[0010] In an embodiment of the present application, the carrying structure is a rotary table transfer mechanism, the middle transfer shaft of the rotary table transfer mechanism is between the standby position and the feeding position, the middle transfer shaft is provided with a material taking disc, and the material taking disc is provided with a plurality of clamping structures towards the standby position and the feeding position.

[0011] In an embodiment of the present application, the shaping structure is provided with a stable frame for limiting relative to the pressing block, the pressing block is slidingly connected to the stable frame, the lifting structure is connected to the stable frame and is arranged towards the pressing block, and the shaping structure is provided with a second arrival sensor relative to the pressing block.

[0012] In an embodiment of the present application, the lifting structure is an eccentric wheel structure, the pressing block is provided with an adjusting slot towards the eccentric wheel structure, and the eccentric wheel of the eccentric wheel structure is arranged in the adjusting slot and used for driving the pressing block to reciprocate up and down.

[0013] In an embodiment of the present application, the pressing block and the stable frame are provided with a reset structure, the reset structure comprises a guide rod and a reset spring, the guide rod is arranged along the movement direction of the pressing block, the reset spring is sleeved on the guide rod, and one end of the reset spring is connected to the pressing block and the other end of the reset spring is connected to the stable frame.

[0014] In an embodiment of the present application, the lifting structure is a driving structure, the driving structure is connected to the stable frame along the movement direction of the pressing block, the driving structure is arranged above the pressing block, and the driving structure is connected to the pressing block.

[0015] In an embodiment of the present application, the discharging structure comprises a material guiding assembly and a material collecting box.

[0016] The material guiding assembly is connected to the rotary table, and the material guiding assembly comprises a pneumatic cylinder, the pneumatic cylinder is provided with a material guiding block and a gas blowing connector towards the rotary table.

[0017] The material collecting box is connected to the material guiding structure and is arranged below the material guiding block.

[0018] By adopting the above technical scheme, the present application has the following advantages:

[0019] 1. The whole shaping mechanism comprises a feeding structure, a middle transfer structure, a carrying structure, a shaping structure and a discharging structure, the plurality of structures are closely connected with each other, have strong linkage, can well optimize the layout mode of the shaping mechanism on the machine table, make the whole machine structure simpler, improve the efficiency and the space utilization rate of the machine body.

[0020] 2. The feeding structure is generally a vibrating guide plate, which cooperates with a guide track to guide the material to be processed to the feeding position in a proper orientation and orderly sequence, so that the carrying structure can accurately and stably grab the material in the feeding position and convey it to the feeding position on the turntable, making the whole process more concise and rapid, and effectively improving the processing efficiency.

[0021] 3. The shaping structure is between the feeding position and the discharging structure, and when flattening or flattening operation is needed, the pressing block can be quickly and stably processed by the lifting structure, and the turntable can limit the material, so that the pressing block processing is more accurate, the efficiency is improved, and the shaping structure can limit and guide the pressing block, so that the movement track of the pressing block is more stable, which can effectively improve the processing efficiency, and the whole process is relatively simple, the mechanism is also relatively simple, which can ensure the product processing effect, improve the working efficiency, improve the mechanism linkage, and reduce the maintenance cost of the equipment, and has the characteristics of concentration, compactness and high efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to the structures shown in these drawings without creating any creative labor.

[0023] Figure 1 Fig. 1 is a structural schematic view of a product shaping mechanism of the present application;

[0024] Figure 2 Fig. 2 is a structural schematic view of a carrying structure of the product shaping mechanism of the present application;

[0025] Figure 3 Fig. 3 is a structural schematic view of a shaping structure of the product shaping mechanism of the present application;

[0026] Figure 4 Fig. 4 is a structural schematic view of a discharging structure of the product shaping mechanism of the present application.

[0027] BRIEF DESCRIPTION OF DRAWINGS

[0028] 1, feeding structure; 2, transfer structure; 21, turntable; 3, carrying structure; 4, shaping structure; 41, stable frame; 42, lifting structure; 43, pressing block; 5, discharging structure; 51, guide assembly; 52, material collecting box.

[0029] The implementation, functional characteristics and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0030] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0031] Reference Figures 1 to 4 To achieve the above objectives, this utility model proposes a product shaping mechanism, including a feeding structure 1 and a transfer structure 2. The outer periphery of the feeding structure 1 is provided with a guide rail along a direction away from the feeding structure 1. The transfer structure 2 includes a turntable 21 and a conveying structure 3. The turntable 21 is connected to the guide rail. The conveying structure 3 is located between the feeding structure 1 and the turntable 21. The guide rail is provided with a waiting position relative to the conveying structure 3. The turntable 21 is provided with a feeding position relative to the conveying structure 3. The turntable 21 is provided with a discharging structure 5 away from the feeding position. A shaping structure 4 is provided between the discharging structure 5 and the feeding position. The shaping structure 4 is provided with a lifting structure 42 and a pressing block 43 facing the turntable 21.

[0032] The entire shaping mechanism includes a feeding structure 1, a transfer structure 2, a conveying structure 3, a shaping structure 4, and a discharging structure 5. These multiple structures are closely connected and have strong linkage, which can effectively optimize the layout of the shaping mechanism on the machine platform, making the overall structure simpler, improving efficiency and space utilization of the machine.

[0033] The feeding structure 1 is generally a vibrating guide plate, which, together with the guide rail, can guide the material to be processed into the waiting position in a suitable orientation and in a neat order. This allows the conveying structure 3 to more accurately and stably grab the material in the waiting position and transport it to the feeding position on the turntable 21, making the whole process simpler and faster, and effectively improving processing efficiency.

[0034] The shaping structure 4 is located between the loading and unloading structures 5. When leveling and flattening operations are required, the lifting structure 42 can drive the pressing block 43 to perform fast and stable processing. The turntable 21 can limit the material, making the processing of the pressing block 43 more precise and improving efficiency. The shaping structure 4 can also limit and guide the pressing block 43, making its movement trajectory more stable. Together with the turntable 21, it can effectively improve processing efficiency. The whole process is relatively simple, and the mechanism is also relatively concise. It ensures that the product processing effect is met while improving work efficiency, reducing labor costs, and improving the linkage of the mechanism also reduces the maintenance cost of the equipment. It has the characteristics of being centralized, compact, and efficient.

[0035] See also Figures 1 to 2The conveying structure 3 is a swing arm transfer mechanism. The swing arm transfer mechanism has two rotating wheels facing the loading structure 1 and the transfer structure 2. A stabilizing frame is set between the two rotating wheels. The stabilizing frame has transfer claws facing the waiting position and the loading position. The stabilizing frame is driven by the two rotating wheels, which enables the transfer claws to reciprocate between the waiting position and the loading position.

[0036] In this application, the handling structure 3 is a swing arm transfer mechanism. It is connected to the stabilizing frame through two parallel rotating wheels. The stabilizing frame can be kept in the same orientation when the rotating wheels rotate, which makes the operation and repositioning of the transfer claw more stable. This structure enables the transfer claw to quickly grab the material at the waiting position and transfer it to the loading position, thereby improving the overall processing efficiency. The transfer claw itself can be a mechanical claw or a pneumatic gripper, which can grab the material more stably.

[0037] See also Figure 2 The transport structure 3 is equipped with a first positioning sensor relative to the stable frame. The first positioning sensor has a detection slot facing the stable frame, and the stable frame has a stop block relative to the detection slot.

[0038] To determine the current position of the transfer claw, a first positioning sensor can be set up. This sensor is generally an infrared sensor. When the blocking and conveying structure 3 is on one side, the baffle will pass through the detection groove, enabling the system to locate the position of the transfer claw. This structure allows the machine to more efficiently determine the operating status of the mechanism and improve control efficiency.

[0039] See also Figure 1 The conveying structure 3 is a turntable 21 transfer mechanism. The central rotating shaft of the turntable 21 transfer mechanism is located between the waiting position and the loading position. A picking plate is provided on the central rotating shaft. The picking plate is provided with multiple clamping structures facing the waiting position and the loading position.

[0040] The conveying structure 3 can also be a turntable 21 transfer mechanism, which connects multiple clamping structures through the picking tray, and has high transfer efficiency. Generally, the lifting part of the picking tray is located at the central transfer shaft. Of course, the clamping structure can also be equipped with a lifting part relative to the feeding and central transfer structure 2 so that the picking tray can quickly pick up and release materials. This structure usually helps to reduce downtime and reduce the idle time of the equipment.

[0041] See also Figure 3 The shaping structure 4 is provided with a stabilizing frame 41 for limiting the position relative to the pressure block 43. The pressure block 43 is slidably connected to the stabilizing frame 41. The lifting structure 42 is connected to the stabilizing frame 41 and is set toward the pressure block 43. The shaping structure 4 is provided with a second positioning sensor relative to the pressure block 43.

[0042] The stabilizing frame 41 can limit the movement trajectory of the pressure block 43, making its force more concentrated and easier to judge, thereby improving the processing effect and efficiency. The second position sensor has a similar structure to the first position sensor and is connected to the lowest position of the pressure block 43 to improve processing accuracy.

[0043] See also Figure 3 The lifting structure 42 is an eccentric wheel structure. The pressure block 43 is provided with an adjustment groove facing the eccentric wheel structure. The eccentric wheel of the eccentric wheel structure passes through the adjustment groove and is used to drive the pressure block 43 to move up and down reciprocally.

[0044] The lifting structure 42 is an eccentric wheel structure. The eccentric wheel is driven by a motor to oscillate left and right to achieve downward pressure. The rotation and downward pressure work together in this cycle to ensure the stability of the pressing block 43 as it rises and falls. At the same time, the eccentric wheel gradually increases the pressure, which can improve the shaping effect.

[0045] See also Figure 3 A reset structure is provided between the pressure block 43 and the stabilizing frame 41. The reset structure includes a guide rod and a reset spring. The guide rod is arranged along the movement direction of the pressure block 43. The reset spring is sleeved on the guide rod, with one end connected to the pressure block 43 and the other end connected to the stabilizing frame 41.

[0046] The reset structure restricts the pressure block 43 through the guide rod, and the reset spring can assist the eccentric wheel in resetting the pressure block 43. The cooperation between the two can effectively improve the processing accuracy and processing efficiency.

[0047] See also Figure 1 The lifting structure 42 is a driving structure. The driving structure is connected to the stabilizing frame 41 along the moving direction of the pressure block 43. The driving structure is located above the pressure block 43 and is connected to the pressure block 43.

[0048] The drive structure is generally a cylinder, air pump, motor and connecting rod structure. Improving the drive structure drives the connecting rod to directly drive the pressure block 43 to rise and fall, which can also maintain the processing speed and stability of the whole machine.

[0049] See also Figure 4 The feeding structure 5 includes a feeding guide component 51 and a receiving box 52. The feeding guide component 51 is connected to the turntable 21 and includes a cylinder. The cylinder is provided with a feeding guide block and an air blowing connector facing the turntable 21. The receiving box 52 is connected to the feeding guide structure and is located below the feeding guide block.

[0050] Turntable 21 rotates to the feeding structure 5. The air blowing connector assists the material to fall through the guide block to the receiving box 52 through air blowing, thus completing the material collection. The cylinder can directly drive the guide block to move back and forth. The receiving box 52 is used to collect the processed material. The above structure can effectively simplify the overall structure of the mechanism and enable fast and stable processing.

[0051] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0052] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A product shaping mechanism, characterized in that, include: A feeding structure, wherein a guide rail is provided on the outer periphery of the feeding structure along a direction away from the feeding structure; The transfer structure includes a turntable and a conveying structure. The turntable is connected to a guide rail. The conveying structure is located between the loading structure and the turntable. The guide rail has a waiting position relative to the conveying structure. The turntable has a loading position relative to the conveying structure. The turntable has a unloading structure away from the loading position. A shaping structure is located between the unloading structure and the loading position. The shaping structure has a lifting structure and a pressing block facing the turntable.

2. The product shaping mechanism according to claim 1, characterized in that, The conveying structure is a swing arm transfer mechanism. The swing arm transfer mechanism has two rotating wheels facing the loading structure and the transfer structure. A stabilizing frame is set between the two rotating wheels. The stabilizing frame has transfer claws facing the waiting position and the loading position. The stabilizing frame is driven by the two rotating wheels, which enables the transfer claws to reciprocate between the waiting position and the loading position.

3. The product shaping mechanism according to claim 2, characterized in that, The transport structure is relatively stable and equipped with a first positioning sensor. The first positioning sensor has a detection slot facing the stable frame, and the stable frame has a stop block relative to the detection slot.

4. The product shaping mechanism according to claim 1, characterized in that, The conveying structure is a turntable transfer mechanism. The central axis of the turntable transfer mechanism is located between the waiting position and the loading position. A material picking plate is provided on the central axis, and multiple clamping structures are provided on the material picking plate facing the waiting position and the loading position.

5. A product shaping mechanism according to claim 1, characterized in that, The shaping structure is provided with a stabilizing frame for limiting the pressure block. The pressure block is slidably connected to the stabilizing frame. The lifting structure is connected to the stabilizing frame and is positioned towards the pressure block. The shaping structure is provided with a second positioning sensor relative to the pressure block.

6. A product shaping mechanism according to claim 5, characterized in that, The lifting structure is an eccentric wheel structure. The pressure block is provided with an adjustment groove facing the eccentric wheel structure. The eccentric wheel of the eccentric wheel structure passes through the adjustment groove and is used to drive the pressure block to move up and down reciprocally.

7. A product shaping mechanism according to claim 6, characterized in that, A reset structure is provided between the pressure block and the stabilizing frame. The reset structure includes a guide rod and a reset spring. The guide rod is arranged along the movement direction of the pressure block, and the reset spring is sleeved on the guide rod, with one end connected to the pressure block and the other end connected to the stabilizing frame.

8. A product shaping mechanism according to claim 5, characterized in that, The lifting structure is a driving structure, which is connected to the stabilizing frame along the moving direction of the pressure block. The driving structure is located above the pressure block and is connected to the pressure block.

9. A product shaping mechanism according to claim 1, characterized in that, The feeding structure includes: A material guiding assembly is connected to a turntable. The material guiding assembly includes a cylinder, and the cylinder is provided with a material guiding block and an air blowing connector facing the turntable. A receiving box is connected to the material guiding structure and is located below the material guiding block.

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