Continuous casting and rolling copper wire blank edge trimming device
By designing a multi-stage gear transmission and adjustment components, the dressing device can flexibly adapt to copper wire blanks of different specifications, solving the problem of insufficient adaptability of the fixed angle of the dressing tool, and improving the dressing effect and processing accuracy of the copper wire.
Patent Information
- Application Number
- CN202520338403.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In existing continuous casting and rolling copper wire billet edge trimming devices, the trimming cutter angle is fixed, resulting in insufficient processing capacity for copper wire billets of different specifications and reducing equipment adaptability.
A trimming device including multi-stage gear transmission and adjustment components was designed. Through the motor-driven gear transmission system and cylinder push mechanism, the angle of the trimming knife and the size of the clamping mechanism can be flexibly adjusted to adapt to different sizes and shapes of copper wire blanks.
The adaptability of the trimming device has been improved, and the angle of the trimming knife and the size of the clamping mechanism can be adjusted in a timely manner according to the size and shape of the copper wire blank, so as to ensure the smoothness of the copper wire surface and the dimensional accuracy.
Smart Images
Figure CN223819761U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper billet product technology field especially relates to a continuous casting and rolling copper wire blank edge finishing device. BACKGROUND
[0002] The continuous casting and rolling copper wire blank edge finishing device is a kind of equipment for finishing the edge of copper wire blank in the production process of copper wire, it is usually used in continuous casting and rolling production line, and the main role is to finish the edge defects of copper wire blank generated in the casting and rolling process, to ensure the appearance quality and dimensional accuracy of copper wire, and the device usually includes finishing roller, adjusting device and hydraulic system etc., and the burrs and rough parts of blank edge are removed by mechanical action, to achieve more fine forming effect.
[0003] The main reason for using the continuous casting and rolling copper wire blank edge finishing device is to improve the quality and processing precision of copper wire blank, and in the continuous casting and rolling process of copper wire, irregular defects such as burrs, edge lifting or rough surface often occur in the edge, which will affect the appearance, dimensional accuracy of copper wire and the smooth progress of subsequent processing, and the finishing device removes these defects by finishing the edge, to ensure the smooth progress of subsequent drawing, annealing and other processes.
[0004] The angle of finishing cutter in the continuous casting and rolling copper wire blank edge finishing device on the market is mostly fixed, so when facing copper wire blanks of different sizes, it will lead to insufficient processing capacity of copper wire blanks of different specifications, and reduce the adaptability of equipment. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a continuous casting and rolling copper wire blank edge finishing device, which aims to solve the problem that the angle of finishing cutter is mostly fixed, so when facing copper wire blanks of different sizes, it will lead to insufficient processing capacity of copper wire blanks of different specifications, and reduce the adaptability of equipment.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] A continuously cast and rolled copper wire billet edge trimming device includes a housing. A first motor is fixedly connected to the outer wall of the housing. A first bevel gear is fixedly mounted on the output end of the first motor. The outer wall of the first bevel gear is rotatably connected to the inner wall of the housing. A second bevel gear is meshed with the tooth end of the first bevel gear. The outer wall of the second bevel gear is rotatably connected to the inner wall of the housing. A worm gear is rotatably connected to the inner wall of the housing. A knob is fixedly connected to the outer wall of the worm gear. A worm wheel is meshed with the tooth end of the worm gear. A rotating block is fixedly connected to the inner wall of the worm wheel. The inner wall of the rotating block is rotatably connected to the outer wall of the second bevel gear. A third bevel gear is meshed with the tooth end of the second bevel gear. The outer wall of the third bevel gear is rotatably connected to the inner wall of the rotating block. A support frame is fixedly connected to the inner wall of the third bevel gear. A trimming blade is mounted on the outer wall of the support frame. An adjustment component is mounted on the lower surface of the housing for adjusting the distance of the trimming blade.
[0008] Preferably, the adjustment component includes a movable block, the upper surface of which is fixedly connected to the lower surface of the outer shell, and the outer wall of the movable block is slidably connected to a fixed shell.
[0009] Preferably, a second motor is fixedly connected to the front outer wall of the fixed housing, and a double-rail lead screw is fixedly provided at the output end of the second motor. The outer wall of the double-rail lead screw is rotatably connected to the inner wall of the fixed housing, and a fixing component is provided on the upper surface of the fixed housing.
[0010] Preferably, the fixing component includes a protective shell, the inner wall of which is fixedly connected to a cylinder, and the output end of the cylinder is fixedly provided with a long rod.
[0011] Preferably, a roller is fixedly connected to the outer wall of the long rod, and a short rod is rotatably connected to the inner wall of the long rod.
[0012] Preferably, a first connecting rod is rotatably connected to the inner wall of the short rod, and a second connecting rod is rotatably connected to the inner wall of the first connecting rod.
[0013] Preferably, a third motor is fixedly connected to the inner wall of the protective shell, and a first gear is fixedly provided at the output end of the third motor. The outer wall of the first gear is rotatably connected to the inner wall of the second connecting rod.
[0014] Preferably, the teeth of the first gear are meshed with a second gear, the outer wall of the second gear is rotatably connected to the inner wall of the second connecting rod, and the teeth of the second gear are meshed with a third gear, the outer wall of the third gear being rotatably connected to the inner wall of the first connecting rod.
[0015] This utility model has the following beneficial effects:
[0016] 1. In this utility model, the first motor drives the first bevel gear to drive the second bevel gear to rotate, the second bevel gear drives the third bevel gear and the support frame to rotate, and the knob drives the worm gear to drive the rotating block to rotate, so as to achieve the effect of adjusting the angle of the trimming knife in time according to the size and shape of the copper wire blank, thereby improving the adaptability of the trimming mechanism.
[0017] 2. In this utility model, the first gear, the second gear, and the third gear are driven to rotate by the third motor. The second gear drives the upper and lower rollers to rotate. Then, the cylinder is activated to push the long rod to move the rollers and the short rod, so as to achieve the effect of adjusting the size of the clamping mechanism according to the size of the copper wire blank. Attached Figure Description
[0018] Figure 1 This is a perspective view of a continuous casting and rolling copper wire billet edge trimming device proposed in this utility model;
[0019] Figure 2 This is a partial structural diagram of the outer shell of a continuously cast and rolled copper wire billet edge trimming device proposed in this utility model.
[0020] Figure 3 This is a partial structural diagram of the moving block of a continuous casting and rolling copper wire billet edge trimming device proposed in this utility model.
[0021] Figure 4 This is a partial structural diagram of the protective shell of a continuously cast and rolled copper wire billet edge trimming device proposed in this utility model.
[0022] Legend:
[0023] 1. Outer casing; 101. First motor; 102. First bevel gear; 103. Second bevel gear; 104. Third bevel gear; 105. Support frame; 106. Knob; 107. Worm gear; 108. Worm wheel; 109. Rotating block; 2. Moving block; 3. Fixed shell; 4. Second motor; 5. Double-rail lead screw; 6. Protective shell; 601. Cylinder; 602. Long rod; 603. Roller; 604. Short rod; 605. First connecting rod; 606. Second connecting rod; 607. Third motor; 608. First gear; 609. Second gear; 610. Third gear. Detailed Implementation
[0024] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0025] Reference Figure 1 and Figure 2 This utility model provides an embodiment of a continuously cast and rolled copper wire billet edge trimming device, comprising a housing 1, a first motor 101 fixedly connected to the outer wall of the housing 1, a first bevel gear 102 fixedly disposed at the output end of the first motor 101, the outer wall of the first bevel gear 102 rotatably connected to the inner wall of the housing 1, a second bevel gear 103 meshing with the tooth end of the first bevel gear 102, the outer wall of the second bevel gear 103 rotatably connected to the inner wall of the housing 1, a worm gear 107 rotatably connected to the inner wall of the housing 1, and a knob 10 fixedly connected to the outer wall of the worm gear 107. 6. The tooth end of the worm gear 107 is meshed with a worm wheel 108. The inner wall of the worm wheel 108 is fixedly connected to a rotating block 109. The inner wall of the rotating block 109 is rotatably connected to the outer wall of the second bevel gear 103. The tooth end of the second bevel gear 103 is meshed with a third bevel gear 104. The outer wall of the third bevel gear 104 is rotatably connected to the inner wall of the rotating block 109. The inner wall of the third bevel gear 104 is fixedly connected to a support frame 105. A trimming knife is provided on the outer wall of the support frame 105. An adjustment component is provided on the lower surface of the outer shell 1. The adjustment component is used to adjust the distance of the trimming knife.
[0026] Specifically, first, the knob 106 is turned to drive the worm gear 107 to rotate. The worm gear 107 drives the worm wheel 108 to rotate, while simultaneously pushing the rotating block 109 to rotate within the housing 1. This prevents the rotating block 109 from falling off during use. The rotating block 109 drives the support frame 105 and the trimming knife to move. This allows for timely adjustment of the trimming knife angle according to the size and shape of the copper wire blank, improving the adaptability of the trimming mechanism. After adjusting the angle, the first motor 101 is started to drive the first bevel gear 102, causing the second bevel gear 103 to rotate within the housing 1. This restricts the movement trajectory of the second bevel gear 103 to prevent deviation. Simultaneously, the rotation of the second bevel gear 103 drives the third bevel gear 104 and the support frame 105 to rotate together, thus trimming the copper wire blank.
[0027] Reference Figure 1 and Figure 3 The adjustment component includes a movable block 2, the upper surface of which is fixedly connected to the lower surface of the outer shell 1, and a fixed shell 3 is slidably connected to the outer wall of the movable block 2; a second motor 4 is fixedly connected to the front outer wall of the fixed shell 3, and a double-rail lead screw 5 is fixedly installed at the output end of the second motor 4; the outer wall of the double-rail lead screw 5 is rotatably connected to the inner wall of the fixed shell 3; and a fixing component is provided on the upper surface of the fixed shell 3.
[0028] Specifically, the second motor 4 is started first. The second motor 4 drives the double-rail lead screw 5 to rotate in the fixed shell 3. During use, it has the effect of preventing the double-rail lead screw 5 from falling off. During the rotation of the double-rail lead screw 5, it pushes the moving block 2 to move in the fixed shell 3. During use, it has the effect of adjusting the distance between the trimming knife and the copper wire blank.
[0029] Reference Figure 1 and Figure 4 The fixing assembly includes a protective shell 6, a cylinder 601 fixedly connected to the inner wall of the protective shell 6, a long rod 602 fixedly mounted at the output end of the cylinder 601; a roller 603 fixedly connected to the outer wall of the long rod 602, a short rod 604 rotatably connected to the inner wall of the long rod 602; a first connecting rod 605 rotatably connected to the inner wall of the short rod 604, a second connecting rod 606 rotatably connected to the inner wall of the first connecting rod 605; a third motor 607 fixedly connected to the inner wall of the protective shell 6, a first gear 608 fixedly mounted at the output end of the third motor 607, a first gear 608 rotatably connected to the outer wall of the first gear 608, a second gear 609 meshing with the tooth end of the first gear 608, a second gear 609 rotatably connected to the outer wall of the second connecting rod 606, a third gear 610 meshing with the tooth end of the second gear 609, and a third gear 610 rotatably connected to the outer wall of the third gear 610.
[0030] Specifically, the third motor 607 drives the first gear 608 to rotate in the second connecting rod 606. The rotation of the first gear 608 drives the second gear 609 to rotate, and the second gear 609 drives the third gear 610 to rotate together. The rotation of the third gear 610 drives the roller 603 to rotate together. In use, it has the effect of pushing the copper wire blank to slide for easy trimming. When it is necessary to adjust the size of the trimming device, the cylinder 601 is activated. The cylinder 601 pushes the long rod 602 to move the second gear 609 and the roller 603. The movement of the long rod 602 drives the short rod 604 and the first connecting rod 605 to move. In use, it has the effect of adjusting the size of the clamping mechanism according to the size of the copper wire blank.
[0031] Working Principle: When the edge trimming device is needed, the cylinder 601 is activated to move the long rod 602 according to the size of the copper wire blank. The long rod 602 drives the roller 603 and the short rod 604 to move, which allows the size of the clamping mechanism to be adjusted according to the size of the copper wire blank. During the movement of the short rod 604, the first connecting rod 605 is moved, achieving a linkage effect. After the distance of the fixing mechanism is adjusted, the third motor 607 is activated to drive the first gear 608 to rotate. The first gear 608 drives the second gear 609 to drive the third gear 610 to rotate, achieving linkage between the gears. During operation, the distance between the rollers 603 can also be adjusted. The copper wire blank is placed in the roller 603, and the second motor 4 drives the double-rail lead screw 5 to rotate, which drives the moving block 2 to move the outer shell 1, achieving the effect of adjusting the distance between the trimming blade and the copper wire blank. The outer shell 1 slides in the fixed shell 3, which limits the movement of the outer shell 1. The movement trajectory prevents deviation. After moving to the appropriate position, the first motor 101 drives the first bevel gear 102 to rotate the second bevel gear 103 in the housing 1, which restricts the movement trajectory of the second bevel gear 103 to prevent it from falling off. The second bevel gear 103 pushes the third bevel gear 104 to drive the support frame 105 and the trimming knife to rotate, thus trimming the copper wire blank. If the angle of the trimming knife needs to be adjusted, rotating the knob 106 drives the worm gear 107 to drive the worm wheel 108 to rotate. The worm wheel 108 drives the rotating block 109, the support frame 105, and the trimming knife to move, which can adjust the angle of the trimming knife in time according to the size and shape of the copper wire blank, improving the adaptability of the trimming mechanism. During use, this edge trimming device can not only adjust the angle of the trimming knife in time according to the size and shape of the copper wire blank, improving the adaptability of the trimming mechanism, but also adjust the size of the clamping mechanism according to the size of the copper wire blank.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for edge trimming of continuously cast and rolled copper wire billets, comprising a housing (1), characterized in that: A first motor (101) is fixedly connected to the outer wall of the outer casing (1). A first bevel gear (102) is fixedly installed at the output end of the first motor (101). The outer wall of the first bevel gear (102) is rotatably connected to the inner wall of the outer casing (1). A second bevel gear (103) is meshed with the tooth end of the first bevel gear (102). The outer wall of the second bevel gear (103) is rotatably connected to the inner wall of the outer casing (1). A worm gear (107) is rotatably connected to the inner wall of the outer casing (1). A knob (106) is fixedly connected to the outer wall of the worm gear (107). A worm wheel is meshed with the tooth end of the worm gear (107). (108) A rotating block (109) is fixedly connected to the inner wall of the worm gear (108). The inner wall of the rotating block (109) is rotatably connected to the outer wall of the second bevel gear (103). The tooth end of the second bevel gear (103) is meshed with a third bevel gear (104). The outer wall of the third bevel gear (104) is rotatably connected to the inner wall of the rotating block (109). A support frame (105) is fixedly connected to the inner wall of the third bevel gear (104). A trimming knife is provided on the outer wall of the support frame (105). An adjustment component is provided on the lower surface of the outer shell (1). The adjustment component is used to adjust the distance of the trimming knife.
2. The edge trimming device for continuously cast and rolled copper wire billets according to claim 1, characterized in that: The adjustment assembly includes a movable block (2), the upper surface of which is fixedly connected to the lower surface of the outer shell (1), and a fixed shell (3) is slidably connected to the outer wall of the movable block (2).
3. The edge trimming device for continuously cast and rolled copper wire billets according to claim 2, characterized in that: A second motor (4) is fixedly connected to the front outer wall of the fixed shell (3). A double-rail screw (5) is fixedly installed at the output end of the second motor (4). The outer wall of the double-rail screw (5) is rotatably connected to the inner wall of the fixed shell (3). A fixing component is provided on the upper surface of the fixed shell (3).
4. The edge trimming device for continuously cast and rolled copper wire billets according to claim 3, characterized in that: The fixing component includes a protective shell (6), and a cylinder (601) is fixedly connected to the inner wall of the protective shell (6). A long rod (602) is fixedly provided at the output end of the cylinder (601).
5. The edge trimming device for continuously cast and rolled copper wire billets according to claim 4, characterized in that: A roller (603) is fixedly connected to the outer wall of the long rod (602), and a short rod (604) is rotatably connected to the inner wall of the long rod (602).
6. The edge trimming device for continuously cast and rolled copper wire billets according to claim 5, characterized in that: The inner wall of the short rod (604) is rotatably connected to a first connecting rod (605), and the inner wall of the first connecting rod (605) is rotatably connected to a second connecting rod (606).
7. The edge trimming device for continuously cast and rolled copper wire billets according to claim 6, characterized in that: The inner wall of the protective shell (6) is fixedly connected to a third motor (607), and the output end of the third motor (607) is fixedly provided with a first gear (608). The outer wall of the first gear (608) is rotatably connected to the inner wall of the second connecting rod (606).
8. The edge trimming device for continuously cast and rolled copper wire billets according to claim 7, characterized in that: The tooth end of the first gear (608) is meshed with the second gear (609), the outer wall of the second gear (609) is rotatably connected to the inner wall of the second connecting rod (606), the tooth end of the second gear (609) is meshed with the third gear (610), and the outer wall of the third gear (610) is rotatably connected to the inner wall of the first connecting rod (605).