Special-shaped steel member manufacturing tool

By using support frames and jigs in the tooling for manufacturing irregularly shaped steel components, the problems of low production efficiency and poor quality control of complex irregularly shaped steel components have been solved, enabling efficient manufacturing and high-quality assembly of irregularly shaped steel components.

CN223820384UActive Publication Date: 2026-01-23ZHUHAI SANXIN TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202520093079.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

In existing technologies, the production efficiency of complex irregular steel components is low and the quality control is poor, which affects the project progress and schedule.

Method used

A tooling for manufacturing irregularly shaped steel components is adopted, including a support frame, a jig, and connecting positioning components. The jig is connected to the support frame and its shape is consistent with the irregularly shaped steel component to be produced. The connecting positioning components are used to locate the connection points, thereby improving production efficiency and accuracy.

Benefits of technology

By pre-setting connecting positioning parts on the jig, the connection points of irregular steel components are located, which improves the dimensional accuracy and assembly efficiency of irregular steel components, thereby increasing production efficiency and capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a special-shaped steel member manufacturing tool, and relates to the field of steel member manufacturing. The special-shaped steel member manufacturing tool comprises a supporting frame, a jig frame and a connecting positioning piece. The jig frame is arranged on one side of the supporting frame, and the connecting positioning piece is arranged on the jig frame. During production, the special-shaped steel component is manufactured on the basis of the jig frame, the connecting point position of the special-shaped steel component is determined on the basis of the connecting positioning piece, and after the special-shaped steel component is manufactured, the special-shaped steel component is separated from the jig frame; by arranging the connecting positioning piece on the jig frame in advance, the connecting point position of the special-shaped steel component to be produced is positioned, the accuracy of the size of the special-shaped steel component is improved, and the assembling efficiency and the productivity are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of steel member manufacturing, especially to a special-shaped steel member manufacturing tool. BACKGROUND

[0002] The curtain wall has been very mature, and more and more special-shaped curtain walls are developed. Under the integrated construction goal, how to improve the factory productivity on the basis of units, improve the site installation efficiency, and improve the waterproof performance of the curtain wall needs further consideration.

[0003] The super-large special-shaped curtain wall unit ensures the intersection point curtain wall waterproof, ensures the joint flatness, and ensures the installation period. On a specific project, the advantages of this block are huge. There are many difficulties to be solved for units over 50 square meters, and the back-attached large steel frame at the interlayer position is the overall strength of the unit and the key technical difficulties such as splicing gap.

[0004] In the prior art, the production efficiency and quality control of complex special-shaped steel members are technical problems that trouble technical personnel in the field, and are of great significance to improve project progress and ensure the construction period. UTILITY MODEL CONTENTS

[0005] The utility model provides a special-shaped steel member manufacturing tool to solve at least one technical problem in the above background technical problems.

[0006] The utility model provides a special-shaped steel member manufacturing tool, which comprises a supporting frame, a jig and a connecting and positioning piece.

[0007] Further, the supporting frame comprises a mounting side, the shape of the mounting side is consistent with the shape of the jig, and the jig is attached and mounted on the mounting side of the supporting frame.

[0008] Further, the jig is connected with the supporting frame through fasteners.

[0009] Further, the jig is welded with the supporting frame.

[0010] Further, the shape of the jig is consistent with the shape of the special-shaped steel member to be produced.

[0011] Further, the connecting and positioning piece is used for positioning the connecting point of the special-shaped steel member to be produced.

[0012] Further, the supporting frame comprises a plurality of first rod bodies, and the plurality of first rod bodies are fixed through fasteners or welding.

[0013] Further, the cradle comprises a plurality of second rods, and the plurality of second rods are fixed by fasteners or welding.

[0014] Further, the material of the support frame is steel.

[0015] Further, the material of the cradle is aluminum.

[0016] Compared with the prior art, the above technical solution provided by the embodiment of the utility model has the following advantages:

[0017] The embodiment of the utility model provides a kind of special-shaped steel component manufacturing tool, the special-shaped steel component manufacturing tool includes support frame, cradle and connecting positioning piece;The cradle is arranged at the side of the support frame, and the connecting positioning piece is arranged on the cradle.When production, special-shaped steel component is made based on cradle, the connecting point position of special-shaped steel component is determined based on connecting positioning piece, and after special-shaped steel component is made, special-shaped steel component is separated from cradle;By being arranged in advance in cradle, the connecting point position of the special-shaped steel component to be produced is positioned, the accuracy of special-shaped steel component size is improved, and assembly efficiency and production capacity are improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings incorporated into the specification and forming part of the specification, show the embodiments consistent with the utility model, and together with the specification, are used to explain the principle of the utility model.

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be simply introduced below, and obviously, other drawings can be obtained by the drawings without creative labor for the ordinary skilled in the art.

[0020] One or more embodiments are exemplarily illustrated by pictures in corresponding drawings, and these exemplary illustrations do not constitute limitation to the embodiments, elements with same reference numerals in drawings represent similar elements, and unless specially stated, the drawings do not constitute proportional limitation.

[0021] Figure 1 The structure schematic view of the special-shaped steel component manufacturing tool provided by the embodiment of the utility model.

[0022] Figure 2 The structure schematic view of the cradle and special-shaped steel component in the special-shaped steel component manufacturing tool provided by the embodiment of the utility model.

[0023] Figure 3The structure schematic view of the support frame in the special-shaped steel component manufacturing tool provided by the utility model.

[0024] Figure 4 The structure schematic view of the support frame in the special-shaped steel component manufacturing tool provided by the utility model.

[0025] Mark explanation:

[0026] Support frame 10, cradle 20, connecting positioning piece 30, special-shaped steel component 40, first rod body 11, second rod body 21. Specific implementation

[0027] In order that the purpose, technical scheme and advantages of the embodiments of the utility model are more clear, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative efforts belong to the scope of protection of the utility model.

[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the utility model. In addition, the utility model can repeatedly refer to numbers and / or letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not indicate the relationship between the various embodiments and / or settings discussed.

[0029] In order to facilitate the description, spatial relative relationship terms can be used in the text to describe the relative position relationship or motion condition of one element or feature relative to another element or feature as shown in the figure, such as "internal", "external", "inboard", "outboard", "under", "below", "on", "above", "front", "back", etc. Such spatial relative relationship terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figure. For example, if the device in the figure is flipped or changed in posture or changed in motion state, the directional indications will also change accordingly, for example: the element described as "under" or "below" another element or feature will be oriented as "above" or "above" another element or feature. Therefore, the example term "below" can include both up and down orientations. The device can be additionally oriented (rotated 90 degrees or in other directions) and the spatial relative relationship descriptors used in the text are interpreted accordingly.

[0030] In order to solve the technical problems of low production efficiency and poor quality control of complex special-shaped steel components in the prior art, the utility model provides a special-shaped steel component manufacturing tool, which can improve the manufacturing efficiency of special-shaped steel components and improve the quality of special-shaped steel components.

[0031] Referring to Figures 1-4 The utility model discloses a special-shaped steel component manufacturing tool, which comprises a support frame 10, a jig 20 and a connecting positioning piece 30, and the specific structure is introduced as follows:

[0032] The support frame 10 mainly plays a reliable supporting role and improves the stability of the special-shaped steel component manufacturing process. The jig 20 is arranged on one side of the support frame 10, and the connecting positioning piece 30 is arranged on the jig 20.

[0033] The shape of the jig 20 is consistent with the shape of one side of the support frame 10, and the shape of the jig 20 is consistent with the shape of the special-shaped steel component 40 to be produced. Understandably, the shapes of the support frame 10 and the jig 20 can be determined according to the special-shaped steel component 40 to be produced, and the utility model embodiment is not specifically limited.

[0034] The connecting positioning piece 30 is used for positioning the connecting point of the special-shaped steel component 40 to be produced, and the number of the connecting positioning piece 30 is multiple. When the special-shaped steel component 40 is manufactured, it is not necessary to position twice, thereby improving the accuracy of positioning the size of the special-shaped steel component 40 on the one hand and improving the efficiency of manufacturing the special-shaped steel component on the other hand.

[0035] Further referring to Figure 2 And Figure 3 During specific production, the special-shaped steel component 40 is manufactured based on the jig 20, the connecting point of the special-shaped steel component 40 is determined based on the connecting positioning piece 30, and the special-shaped steel component 40 is separated from the jig 20 after being manufactured.

[0036] The utility model discloses a special-shaped steel component manufacturing tool, which comprises a support frame 10, a jig 20 and a connecting positioning piece 30; the jig 20 is arranged on one side of the support frame 10, and the connecting positioning piece 30 is arranged on the jig 20. During production, the special-shaped steel component 40 is manufactured based on the jig 20, the connecting point of the special-shaped steel component 40 is determined based on the connecting positioning piece 30, and the special-shaped steel component 40 is separated from the jig 20 after being manufactured; by arranging the connecting positioning piece 30 on the jig 20 in advance, the connecting point of the special-shaped steel component to be produced is positioned, the accuracy of the size of the special-shaped steel component 40 is improved, and the assembly efficiency and the production capacity are improved.

[0037] Further, in some embodiments, such as the present embodiment, the support frame 10 comprises a mounting side, the shape of the mounting side is consistent with the shape of the tire frame 20, and the tire frame 20 is mounted on the mounting side of the support frame 10. Specifically, the shape of the mounting side and the tire frame 20 can be determined according to the profiled steel member to be produced, and the embodiments of the present application are not specifically limited.

[0038] Further, in order to improve the reliability of the connection between the tire frame 20 and the support frame 10, the tire frame 20 is connected to the support frame 10 by a fastener or is welded to the support frame 10. The fastener can be a screw, and the embodiments of the present application are not specifically limited.

[0039] Further, referring to Figure 4 In some embodiments, such as the present embodiment, the support frame 10 comprises a plurality of first rods 11, and the plurality of first rods 11 are fixed by a fastener or welding. The material of the support frame 10 is steel, thereby having high strength. The fastener can be a screw, and the embodiments of the present application are not specifically limited.

[0040] Understandably, the number and size of the first rods 11 can be determined by the shape of the support frame 10, and the present application is not specifically limited.

[0041] Further, in some embodiments, such as the present embodiment, the tire frame 20 comprises a plurality of second rods 21, and the plurality of second rods 21 are fixed by a fastener or welding. The material of the tire frame 20 is aluminum, that is, the tire frame 20 can be specifically an aluminum film tire frame 20. The fastener can be a screw, and the embodiments of the present application are not specifically limited.

[0042] Understandably, the number and size of the second rods 21 can be determined by the shape of the tire frame 20, and the present application is not specifically limited.

[0043] In the embodiments of the present application, the profiled steel member manufacturing process is as follows:

[0044] 1. A support frame is made according to the shape of the profiled steel member;

[0045] 2. An aluminum mold tire frame is made on one side of the support frame;

[0046] 3. The aluminum mold tire frame is connected and fixed firmly with the support frame;

[0047] 4. A connecting positioning member is fixed and connected on the aluminum mold tire frame;

[0048] 5. A profiled steel member is made according to the aluminum mold tire frame, wherein the connecting points of the profiled steel member are positioned and determined based on the connecting positioning member;

[0049] 6. After the quality inspection, the special-shaped steel component is separated from the aluminum mold bed frame (demolding).

[0050] The quality inspection is based on a quality control book and a safety control book. The quality control book provides a technical reference for production and quality inspection personnel. The safety control book provides a personal safety guarantee for production personnel.

[0051] In the above embodiments, the description of each embodiment has its own focus, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.

[0052] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0053] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0054] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be connected, or it can be detachably connected, or it can be integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0055] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can include the first and second features directly contacting, or the first and second features not directly contacting but contacting through another feature between them. Moreover, the first feature "on", "above" and "on top of" the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "underneath" the second feature includes the first feature directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0056] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present application.

[0057] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, these modifications and variations of the present application are intended to be included within the scope of the claims of the present application and their equivalents. Therefore, the present application is intended to include these modifications and variations.

[0058] The above is a specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can easily think of various equivalent modifications or replacements within the technical range disclosed by the present application, and these modifications or replacements should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A tooling for manufacturing irregularly shaped steel components, characterized in that, The tooling for manufacturing irregular steel components includes a support frame, a jig, and connecting positioning components; the jig is disposed on one side of the support frame, and the connecting positioning components are disposed on the jig.

2. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The support frame includes a mounting side, the shape of which is consistent with the shape of the jig frame, and the jig frame is fitted and mounted on the mounting side of the support frame.

3. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The tire frame is connected to the support frame by fasteners.

4. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The jig is welded to the support frame.

5. The tooling for manufacturing irregularly shaped steel components according to claim 2, characterized in that, The shape of the jig is consistent with the shape of the irregular steel component to be produced.

6. The tooling for manufacturing irregularly shaped steel components according to claim 5, characterized in that, The connecting positioning component is used to locate the connection points of the irregularly shaped steel component to be produced.

7. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The support frame includes a plurality of first rods, which are fixed by fasteners or welding.

8. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The frame includes a plurality of second rods, which are fixed by fasteners or welding.

9. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The support frame is made of steel.

10. The tooling for manufacturing irregularly shaped steel components according to claim 1, characterized in that, The frame is made of aluminum.