Slurry ultrasonic dispersion device

By combining a dispersion mechanism and an oscillation mechanism, the ultrasonic dispersion device for slurry solves the problem of uneven dispersion of reinforcing agents in viscous slurry, achieving full dispersion of the slurry and improving its impact resistance.

CN223820799UActive Publication Date: 2026-01-23GUANTAO XIANGJIE CERAMIC CRAFT CO LTD
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Patent Information

Application Number
CN202423108046.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-23
Estimated Expiration
2034-12-17

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  • Figure CN223820799U_ABST
    Figure CN223820799U_ABST
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Abstract

The utility model discloses a slurry ultrasonic dispersion device which comprises a base and a bearing cylinder installed on the base, a dispersion mechanism is arranged on the base, an oscillation mechanism is arranged at the bottom of the bearing cylinder, and the dispersion mechanism comprises a servo air cylinder, a pushing plate, a first rotating motor, a rotating shaft, a U-shaped stirring paddle, an ultrasonic generator, a connecting line and an ultrasonic vibration rod. And the oscillating mechanism comprises a rotating motor II, an oscillating shaft, an eccentric wheel, two groups of guide rods, an oscillating seat and a guide wheel. The device has the beneficial effects that the dispersing mechanism is arranged on the base, the U-shaped stirring paddle is used for stirring the slurry in the bearing cylinder, and the reinforcing agent is completely dispersed in the slurry by virtue of the ultrasonic vibration rod by virtue of overshoot wave oscillation, so that the impact-resistant slurry is obtained, and the vibration seat of the vibration mechanism is used for driving the bearing cylinder to vibrate; therefore, the dispersion effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of baking-free ceramics, in particular to a slurry ultrasonic dispersion device. BACKGROUND

[0002] Baking-free ceramics refer to ceramics prepared without high-temperature calcination, which are lightweight materials integrated with a variety of materials using clay with high viscosity and strong plasticity as the main raw material. The quality and performance of baking-free ceramics are between traditional ceramics and modern resins, and the preparation process meets the current requirements of energy saving and emission reduction.

[0003] During the preparation of baking-free ceramics, the slurry is poured into an ultrasonic dispersion machine, and an appropriate amount of dispersing agent and reinforcing agent is added. The reinforcing agent is completely dispersed in the slurry by ultrasonic oscillation to obtain impact-resistant slurry. Currently, the ultrasonic dispersion equipment used mostly uses ultrasonic vibration rods to perform single oscillation and dispersion on the materials. Since the slurry has high viscosity, the ultrasonic vibration rod cannot effectively disperse and mix the reinforcing agent.

[0004] It should be noted that the above content belongs to the technical cognition of the inventor and does not necessarily constitute prior art. CONTENT OF THE UTILITY MODEL

[0005] To solve the problem of slurry ultrasonic dispersion, the utility model provides a slurry ultrasonic dispersion device.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A slurry ultrasonic dispersion device includes a base and a bearing cylinder mounted on the base. The base is provided with a dispersion mechanism, and the bottom of the bearing cylinder is provided with an oscillation mechanism.

[0008] The dispersion mechanism includes a servo cylinder, a push plate, a rotary motor, a rotary shaft, a U-shaped stirring paddle, an ultrasonic generator, a connecting line, and an ultrasonic vibration rod. The servo cylinder is installed on the left side of the base with the telescopic end vertically upward. The push plate is installed on the telescopic end of the push plate. The rotary motor is installed on the right side of the push plate with the rotary end vertically upward. The rotary shaft is movably inserted into the push plate. The U-shaped stirring paddle is installed at the bottom of the rotary shaft. The ultrasonic generator is installed on the left side of the base. The connecting line is installed at the rear end of the ultrasonic generator. The ultrasonic vibration rod is obliquely inserted into the left side of the push plate with the upper end connected to the connecting line.

[0009] Further, the oscillation mechanism comprises a rotary motor two, a vibration shaft, an eccentric wheel, two groups of guide rods, a vibration seat and a guide wheel, the rotary motor two is horizontally installed on the right side of the base, the vibration shaft is movably installed on the base, the eccentric wheel is installed at the center of the vibration shaft, the two groups of guide rods are installed on the two sides of the base, the vibration seat is movably sleeved on the two groups of guide rods, the guide wheel is installed at the center of the bottom of the vibration seat, and the bottom is in contact with the eccentric wheel.

[0010] Further, the bottom of the vibration seat is connected with the base through a group of springs.

[0011] Further, the rotary motor one is connected with the rotary shaft through a transmission belt one, and the rotary motor two is connected with the vibration shaft through a transmission belt two.

[0012] Further, the servo air cylinder is provided with a guide cylinder on the left side, a guide rod is movably inserted into the guide cylinder, and the upper end of the guide rod is connected with the push plate.

[0013] Further, the ultrasonic vibration rod is composed of a transducer and a vibration probe, and the ultrasonic vibration rod is staggered with the U-shaped stirring paddle.

[0014] The slurry ultrasonic dispersion device has the following beneficial effects: the dispersion mechanism is arranged on the base, the U-shaped stirring paddle is used to stir the slurry in the bearing cylinder, the ultrasonic vibration rod is used to make the reinforcing agent completely dispersed in the slurry by ultrasonic oscillation, so that the impact-resistant slurry is obtained, and the vibration seat is used to drive the bearing cylinder to vibrate, so that the dispersion effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a slurry ultrasonic dispersion device.

[0016] Figure 2 It is a dispersion mechanism.

[0017] Figure 3 It is an ultrasonic vibration rod.

[0018] Figure 4 It is an oscillation mechanism.

[0019] Figure 5 It is a vibration seat connection.

[0020] In the figure: 1, base; 2, bearing cylinder; 3, servo cylinder; 4, push plate; 5, rotating motor one; 6, rotating shaft; 7, U-shaped stirring paddle; 8, ultrasonic generator; 9, connecting line; 10, ultrasonic vibration rod; 11, rotating motor two; 12, vibration shaft; 13, eccentric wheel; 14, guide rod; 15, vibration seat; 16, guide wheel; 17, spring; 18, transmission belt one; 19, transmission belt two; 20, guide cylinder; 21, guide rod; 22, transducer; 23, vibration probe. DETAILED DESCRIPTION

[0021] The utility model is specifically described below in combination with the drawings, such as Figures 1-5 A slurry ultrasonic dispersion device, including base 1 and the bearing cylinder 2 of installing on base 1, be equipped with dispersion mechanism on base 1, and the bottom of bearing cylinder 2 is equipped with oscillation mechanism, dispersion mechanism includes servo cylinder 3, push plate 4, rotating motor one 5, rotating shaft 6, U-shaped stirring paddle 7, ultrasonic generator 8, connecting line 9 and ultrasonic vibration rod 10, servo cylinder 3 is installed on the left side of base 1, and the telescopic end is vertically upwards, push plate 4 is installed on the telescopic end of servo cylinder 3, rotating motor one 5 is installed on the right side of push plate 4, and the rotating end is vertically upwards, rotating shaft 6 is movably inserted in push plate 4, U-shaped stirring paddle 7 is installed at the bottom of rotating shaft 6, ultrasonic generator 8 is installed on the left side of base 1, connecting line 9 is installed at the rear end of ultrasonic generator 8, ultrasonic vibration rod 10 is obliquely inserted in push plate 4 left side, and the upper end is connected with connecting line 9, oscillation mechanism includes rotating motor two 11, vibration shaft 12, eccentric wheel 13, two groups of guide rods 14, vibration seat 15 and guide wheel 16, rotating motor two 11 is horizontally installed on the right side of base 1, vibration shaft 12 is movably installed on base 1, eccentric wheel 13 is installed at the center of vibration shaft 12, two groups of guide rods 14 are installed on both sides of base 1, vibration seat 15 is movably sleeved on two groups of guide rods 14 around, guide wheel 16 is installed at the bottom center of vibration seat 15, and the bottom is in contact with eccentric wheel 13, the bottom of vibration seat 15 is connected with base 1 through a group of springs 17, the rotating end between rotating motor one 5 and rotating shaft 6 is drivenly connected through transmission belt one 18, the rotating end between rotating motor two 11 and vibration shaft 12 is drivenly connected through transmission belt two 19, the left side of servo cylinder 3 is provided with guide cylinder 20, guide rod 21 is movably inserted in guide cylinder 20, and the upper end of guide rod 21 is connected with push plate 4, ultrasonic vibration rod 10 is composed of transducer 22 and vibration probe 23, and ultrasonic vibration rod 10 and U-shaped stirring paddle 7 are staggered.

[0022] The working principle of the embodiment is as follows: the electrical equipment used by the device is controlled by an external controller. When in use, the user first pours the prepared unfired ceramic slurry into the bearing cylinder 2.

[0023] When dispersing: the servo cylinder 3 is installed on the left side of the base 1 with the telescopic end vertically upward, the push plate 4 is installed on the telescopic end of the servo cylinder 3, the rotary motor 5 is installed on the right side of the push plate 4 with the rotary end vertically upward, the rotary shaft 6 is movably inserted into the push plate 4 through a fastening bearing, the U-shaped stirring paddle 7 is installed at the bottom of the rotary shaft 6, the ultrasonic generator 8 is installed on the left side of the base 1, the connecting wire 9 is installed at the rear end of the ultrasonic generator 8, the ultrasonic vibration rod 10 is obliquely inserted into the left side of the push plate 4 with the upper end connected with the connecting wire 9, the rotary motor 5 is drivingly connected with the rotary shaft 6 through the transmission belt 18, the guide cylinder 20 is installed on the left side of the servo cylinder 3, the guide rod 21 is movably inserted into the guide cylinder 20, the upper end of the guide rod 21 is connected with the push plate 4, the ultrasonic vibration rod 10 is composed of the transducer 22 and the vibration probe 23, and the ultrasonic vibration rod 10 is staggered with the U-shaped stirring paddle 7, as shown in Figure 2 and Figure 3 When dispersing: the servo cylinder 3 is installed on the left side of the base 1 with the telescopic end vertically upward, the push plate 4 is installed on the telescopic end of the servo cylinder 3, the rotary motor 5 is installed on the right side of the push plate 4 with the rotary end vertically upward, the rotary shaft 6 is movably inserted into the push plate 4 through a fastening bearing, the U-shaped stirring paddle 7 is installed at the bottom of the rotary shaft 6, the ultrasonic generator 8 is installed on the left side of the base 1, the connecting wire 9 is installed at the rear end of the ultrasonic generator 8, the ultrasonic vibration rod 10 is obliquely inserted into the left side of the push plate 4 with the upper end connected with the connecting wire 9, the rotary motor 5 is drivingly connected with the rotary shaft 6 through the transmission belt 18, the guide cylinder 20 is installed on the left side of the servo cylinder 3, the guide rod 21 is movably inserted into the guide cylinder 20, the upper end of the guide rod 21 is connected with the push plate 4, the ultrasonic vibration rod 10 is composed of the transducer 22 and the vibration probe 23, and the ultrasonic vibration rod 10 is staggered with the U-shaped stirring paddle 7, as shown in

[0024] When dispersing: the servo cylinder 3 is installed on the left side of the base 1 with the telescopic end vertically upward, the push plate 4 is installed on the telescopic end of the servo cylinder 3, the rotary motor 5 is installed on the right side of the push plate 4 with the rotary end vertically upward, the rotary shaft 6 is movably inserted into the push plate 4 through a fastening bearing, the U-shaped stirring paddle 7 is installed at the bottom of the rotary shaft 6, the ultrasonic generator 8 is installed on the left side of the base 1, the connecting wire 9 is installed at the rear end of the ultrasonic generator 8, the ultrasonic vibration rod 10 is obliquely inserted into the left side of the push plate 4 with the upper end connected with the connecting wire 9, the rotary motor 5 is drivingly connected with the rotary shaft 6 through the transmission belt 18, the guide cylinder 20 is installed on the left side of the servo cylinder 3, the guide rod 21 is movably inserted into the guide cylinder 20, the upper end of the guide rod 21 is connected with the push plate 4, the ultrasonic vibration rod 10 is composed of the transducer 22 and the vibration probe 23, and the ultrasonic vibration rod 10 is staggered with the U-shaped stirring paddle 7, as shown in Figure 4 and Figure 5 When dispersing: the servo cylinder 3 is installed on the left side of the base 1 with the telescopic end vertically upward, the push plate 4 is installed on the telescopic end of the servo cylinder 3, the rotary motor 5 is installed on the right side of the push plate 4 with the rotary end vertically upward, the rotary shaft 6 is movably inserted into the push plate 4 through a fastening bearing, the U-shaped stirring paddle 7 is installed at the bottom of the rotary shaft 6, the ultrasonic generator 8 is installed on the left side of the base 1, the connecting wire 9 is installed at the rear end of the ultrasonic generator 8, the ultrasonic vibration rod 10 is obliquely inserted into the left side of the push plate 4 with the upper end connected with the connecting wire 9, the rotary motor 5 is drivingly connected with the rotary shaft 6 through the transmission belt 18, the guide cylinder 20 is installed on the left side of the servo cylinder 3, the guide rod 21 is movably inserted into the guide cylinder 20, the upper end of the guide rod 21 is connected with the push plate 4, the ultrasonic vibration rod 10 is composed of the transducer 22 and the vibration probe 23, and the ultrasonic vibration rod 10 is staggered with the U-shaped stirring paddle 7, as shown in

[0025] The above technical scheme only reflects the preferred technical scheme of the present application, and some changes made by the person skilled in the art to some parts of the present application also reflect the principle of the present application and are within the protection scope of the present application.

Claims

1. An ultrasonic dispersion device for slurry, comprising a base (1) and a support cylinder (2) mounted on the base (1), characterized in that, The base (1) is provided with a dispersing mechanism, and the bottom of the bearing cylinder (2) is provided with an oscillation mechanism; The dispersing mechanism includes a servo cylinder (3), a push plate (4), a rotary motor (5), a rotating shaft (6), a U-shaped stirring paddle (7), an ultrasonic generator (8), a connecting line (9), and an ultrasonic vibrating rod (10). The servo cylinder (3) is installed on the left side of the base (1), with its extension end facing vertically upward. The push plate (4) is installed on the extension end of the servo cylinder (3). The rotary motor (5) is installed on the right side of the push plate (4), with its rotating end facing vertically upward. The rotating shaft (6) is movably inserted into the push plate (4). The U-shaped stirring paddle (7) is installed at the bottom of the rotating shaft (6). The ultrasonic generator (8) is installed on the left side of the base (1). The connecting line (9) is installed at the rear end of the ultrasonic generator (8). The ultrasonic vibrating rod (10) is obliquely inserted into the left side of the push plate (4), and its upper end is connected to the connecting line (9).

2. The ultrasonic dispersion device for slurry according to claim 1, characterized in that, The oscillation mechanism includes a second rotary motor (11), a vibration shaft (12), an eccentric wheel (13), two sets of guide rods (14), a vibration seat (15), and a guide wheel (16). The second rotary motor (11) is horizontally mounted on the right side of the base (1). The vibration shaft (12) is movably mounted on the base (1). The eccentric wheel (13) is mounted at the center of the vibration shaft (12). The two sets of guide rods (14) are mounted on both sides of the base (1). The vibration seat (15) is movably fitted around the two sets of guide rods (14). The guide wheel (16) is mounted at the center of the bottom of the vibration seat (15), and its bottom is in contact with the eccentric wheel (13).

3. The ultrasonic dispersion device for slurry according to claim 2, characterized in that, The bottom sides of the vibration seat (15) are connected to the base (1) by a set of springs (17).

4. The ultrasonic dispersion device for slurry according to claim 2, characterized in that, The rotating end of the first rotary motor (5) is connected to the rotating shaft (6) via a transmission belt (18), and the rotating end of the second rotary motor (11) is connected to the vibration shaft (12) via a transmission belt (19).

5. The ultrasonic dispersion device for slurry according to claim 1, characterized in that, The servo cylinder (3) has a guide cylinder (20) installed on its left side. A guide rod (21) is movably inserted inside the guide cylinder (20). The upper end of the guide rod (21) is connected to the push plate (4).

6. The ultrasonic dispersion device for slurry according to claim 1, characterized in that, The ultrasonic vibrating rod (10) is composed of a transducer (22) and a vibration probe (23), and the ultrasonic vibrating rod (10) and the U-shaped stirring paddle (7) are installed alternately.