Color master machine for plastic bottle processing
The color masterbatch machine, equipped with a multi-drive motor system and temperature sensor monitoring, solves the problems of low heating and stirring efficiency and cumbersome operation in existing technologies. It achieves efficient heating and stirring of masterbatch and uniform coloring of plastic raw materials, simplifies the operation process, and improves the molding quality and efficiency of plastic bottle processing.
Patent Information
- Application Number
- CN202520202401.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing color masterbatch machines have low efficiency in heating and stirring, resulting in poor coloring and molding, and are cumbersome to operate and difficult to learn quickly.
The system employs a multi-drive motor system to power the stirring rod and heating rod, combined with temperature sensor monitoring, to achieve heating and stirring of masterbatch and dispersing of plastic raw materials. The power equipment is managed uniformly through a control panel, improving equipment stability and sealing.
It improves the heating and stirring efficiency of masterbatch, ensures uniform coloring, simplifies the operation process, makes it easy and quick to learn, and improves the molding quality and efficiency of plastic bottle processing.
Smart Images

Figure CN223820861U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of plastic bottle processing equipment, and in particular to a color masterbatch machine for processing plastic bottles. Background Technology
[0002] The color masterbatch mixer is suitable for automatic proportional mixing of new materials, recycled materials, color masterbatch or additives; the color masterbatch machine uses an imported DC brushless motor, which mixes according to the preset ratio, and automatically converts the conditions set by the fully digital microcomputer control system into speed to directly drive the precision screw to extrude the raw material.
[0003] In practical work, the existing color masterbatch machine has the problem of low efficiency in heating and stirring the raw materials, which affects the final color and molding, causing unnecessary waste. At the same time, the operation equipment is relatively cumbersome and difficult to learn quickly, bringing many inconveniences.
[0004] Therefore, this utility model provides a color masterbatch machine for processing plastic bottles. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a color masterbatch machine for processing plastic bottles.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a color masterbatch machine for processing plastic bottles, including a fixed box.
[0007] The top of the fixed box is equipped with a feeding bin, the top of the feeding bin is equipped with a main feeding hopper, and the top of the main feeding hopper has four main feeding slots.
[0008] A masterbatch conveying bin is installed above one of the main feed troughs. A mounting connecting plate is fixedly connected to the top of the masterbatch conveying bin. A masterbatch feed hopper is installed inside the mounting connecting plate. A heating inner bin is installed inside the masterbatch conveying bin. A second stirring rod is rotatably connected inside the heating inner bin. A first stirring rod is rotatably connected above the second stirring rod. Heating rods are fixedly connected to the outside of the first stirring rod at equal intervals. Heating rings are sleeved on the outside of the second stirring rod at equal intervals. A storage inner bin is opened inside the masterbatch conveying bin and below the heating inner bin.
[0009] The fixed box contains a guide chamber, with a battery installed on one side and equally spaced heating side plates on the other side. Below the guide chamber is a conveying and processing chamber, with a third stirring rod rotatably connected inside. Fixing blocks are installed around the conveying and processing chamber, which is situated between these four blocks. Fixing bolts are installed on the outer sides of each fixing block. These fixing blocks and bolts reinforce the conveying and processing chamber, improving the stability of the equipment.
[0010] In a preferred embodiment, a second drive motor is fixedly connected to one side of the masterbatch conveying chamber, and a third drive motor is fixedly connected to one side of the masterbatch conveying chamber. The third drive motor is located below the second drive motor. The output end of the second drive motor extends into the masterbatch conveying chamber and is fixedly connected to one end of the first stirring rod. The output end of the third drive motor extends into the masterbatch conveying chamber and is fixedly connected to one end of the second stirring rod. The operation of the second drive motor drives the first stirring rod to rotate inside the masterbatch conveying chamber, thereby rotating the outer heating rod. The operation of the third drive motor drives the first stirring rod to rotate inside the masterbatch conveying chamber. Two stirring rods rotate inside the masterbatch conveying hopper, driving the outer heating coil to rotate, thereby heating and stirring the masterbatch during feeding. The masterbatch feed hopper has a masterbatch feed trough inside, and each of the main feed troughs is equipped with a filter screen. One of the filter screens has a heating inner plate installed on one side, and one of the main feed troughs has a sealing cover plate installed on the top. A reinforcing plate is installed between the feed hopper and the fixed box. The sealing of the connection is improved by installing a reinforcing plate between the feed hopper and the fixed box. When in use, the sealing cover plate is removed, and the masterbatch conveying hopper and the main feed hopper are installed accordingly to cooperate with the subsequent masterbatch feeding operation.
[0011] The technical effect of adopting the above-mentioned further solution is that: by operating the second drive motor, the first stirring rod is driven to rotate inside the masterbatch conveying chamber, which in turn drives the outer heating rod to rotate; by operating the third drive motor, the second stirring rod is driven to rotate inside the masterbatch conveying chamber, which in turn drives the outer heating ring to rotate, thereby heating and stirring the masterbatch during feeding.
[0012] In a preferred embodiment, a temperature sensor is installed on the inner wall of the fixed box, located on one side of the guide chamber. The temperature sensor monitors the temperature changes inside the fixed box in real time. A first electric drive motor is installed on both sides of the fixed box. The output end of the first electric drive motor is fixedly connected to a baffle extending to the bottom of the feeding chamber. Guide plates are installed inside the fixed box and below the baffles. The two guide plates are symmetrically distributed. When the first electric drive motors are running, they drive the baffles inside the fixed box to flip and remove the obstruction. In conjunction with subsequent feeding, the two guide plates guide the feeding process.
[0013] The technical effect of adopting the above-mentioned further solution is that the temperature sensor is located on one side of the guide chamber, and the temperature change inside the fixed box is monitored in real time through the temperature sensor.
[0014] In a preferred embodiment, a fourth drive motor is fixedly connected to one side of the fixed box. The output end of the fourth drive motor extends into the fixed box and is fixedly connected to the third stirring rod. The operation of the fourth drive motor drives the third stirring rod to rotate, thereby breaking up the plastic raw materials inside the conveying and processing chamber.
[0015] The technical effect of adopting the above-mentioned further solution is that the operation of the fourth drive motor drives the third stirring rod to rotate, thereby breaking up the plastic raw materials inside the conveying and processing chamber.
[0016] In a preferred embodiment, a control panel is fixedly connected to the outside of the fixed box. The control panel is located on the side adjacent to the fourth drive motor. The first electric drive motor, the second drive motor, the third drive motor, the heating rod, the heating coil, the storage battery, the heating side plate, the temperature sensor, and the fourth drive motor are all electrically connected to the control panel. The control panel is used to control the operation of the first electric drive motor, the second drive motor, the third drive motor, the heating rod, the heating coil, the storage battery, the heating side plate, the temperature sensor, and the fourth drive motor, thereby realizing unified management of the power equipment.
[0017] The technical effect of adopting the above-mentioned further solution is that the control panel is used to control the operation of the first electric drive motor, the second drive motor, the third drive motor, the heating rod, the heating coil, the storage battery, the heating side plate, the temperature sensor and the fourth drive motor, thereby realizing the unified management of the power equipment.
[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0019] By setting up a control panel, main feed hopper, masterbatch conveying bin, and fixed box, the equipment is designed for use. Upon opening the control panel, the conveying bin is reinforced using fixing blocks and bolts, improving stability. A second drive motor rotates the first stirring rod inside the masterbatch conveying bin, causing the outer heating rod to rotate. A third drive motor rotates the second stirring rod inside the masterbatch conveying bin, causing the outer heating ring to rotate, thus heating and stirring the masterbatch during feeding. A reinforcing plate installed between the feed hopper and the fixed box improves the sealing of the connection. During use, the sealing cover is removed, and the masterbatch conveying bin is aligned with the main feed hopper for subsequent masterbatch feeding operations. The device uses a temperature sensor to monitor the temperature changes inside the fixed box in real time. Two guide plates are symmetrically distributed. The first electric drive motor rotates the baffle inside the fixed box to remove obstructions. In conjunction with subsequent feeding, the two guide plates guide the feeding process. The fourth drive motor rotates the third stirring rod to break up the plastic raw materials inside the conveying and processing chamber. With the above equipment, multiple main feeding troughs and masterbatch feeding troughs can be fed simultaneously. The masterbatch conveying chamber undergoes primary stirring and heating, and the fixed box undergoes secondary stirring and heating to assist in the uniform mixing of plastic bottle coloring and ensure the subsequent molding operation. The overall equipment is simple and easy to operate, allowing workers to quickly learn how to use it. Attached Figure Description
[0020] Figure 1 A schematic diagram of the overall structure of a color masterbatch machine for processing plastic bottles provided by this utility model. Figure 1 ;
[0021] Figure 2 A schematic diagram of the overall structure of a color masterbatch machine for processing plastic bottles provided by this utility model. Figure 2 ;
[0022] Figure 3 A schematic diagram of the inside of the masterbatch conveying chamber of a color masterbatch machine for processing plastic bottles, provided by this utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the fixing box of a color masterbatch machine for processing plastic bottles, which is provided by this utility model.
[0024] Legend:
[0025] 1. Control Panel;
[0026] 2. Main feed hopper; 21. Main feed trough; 22. Heating inner plate; 23. Sealing cover plate; 24. First electric drive motor; 25. Reinforcing plate; 26. Baffle; 27. Feed bin; 28. Filter screen;
[0027] 3. Masterbatch conveying bin; 31. Mounting connecting plate; 32. Masterbatch feed hopper; 33. Masterbatch feed chute; 34. Second drive motor; 35. Third drive motor; 36. First stirring rod; 37. Heating inner bin; 38. Second stirring rod; 39. Storage inner bin; 391. Heating rod; 392. Heating coil;
[0028] 4. Fixed box; 41. Conveying and processing chamber; 42. Third stirring rod; 43. Guide chamber; 44. Battery; 45. Guide plate; 46. Heating side plate; 47. Temperature sensor; 48. Fixing block; 49. Fixing bolt; 491. Fourth drive motor. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] like Figures 1-4 As shown, this embodiment provides a technical solution: a color masterbatch machine for processing plastic bottles, including a fixed box 4, a feeding bin 27 installed on the top of the fixed box 4, a main feeding hopper 2 installed on the top of the feeding bin 27, and four main feeding slots 21 opened on the top of the main feeding hopper 2.
[0031] A masterbatch conveying bin 3 is installed above one of the main feed troughs 21. A mounting connecting plate 31 is fixedly connected to the top of the masterbatch conveying bin 3. A masterbatch feed hopper 32 is installed inside the mounting connecting plate 31. A heating inner bin 37 is installed inside the masterbatch conveying bin 3. A second stirring rod 38 is rotatably connected inside the heating inner bin 37. A first stirring rod 36 is rotatably connected above the second stirring rod 38. Heating rods 391 are fixedly connected to the outside of the first stirring rod 36 at equal intervals. Heating rings 392 are sleeved on the outside of the second stirring rod 38 at equal intervals. A storage inner bin 39 is opened inside the masterbatch conveying bin 3 and below the heating inner bin 37.
[0032] In this design, a guide chamber 43 is installed inside the fixed box 4. A battery 44 is installed on one side of the guide chamber 43, and heating side plates 46 are evenly distributed on the other side of the guide chamber 43. A conveying and processing chamber 41 is installed below the guide chamber 43. A third stirring rod 42 is rotatably connected inside the conveying and processing chamber 41. Fixing blocks 48 are installed around the conveying and processing chamber 41, which is located between the four fixing blocks 48. Fixing bolts 49 are installed on the outside of the fixing blocks 48. The conveying and processing chamber 41 is reinforced by the fixing blocks 48 and the fixing bolts 49, which improves the stability of the equipment. With the above equipment, multiple main feed troughs 21 and masterbatch feed troughs 33 can be fed at the same time. The masterbatch is stirred and heated once inside the masterbatch conveying chamber 3 and stirred and heated twice inside the fixed box 4, which helps to mix the color of the plastic bottles and ensures the subsequent molding operation. The overall equipment is simple and easy to operate, and it is convenient for workers to quickly get started.
[0033] Going further, such as Figures 1-3 As shown: In this scheme, a second drive motor 34 is fixedly connected to one side of the masterbatch conveying chamber 3, and a third drive motor 35 is fixedly connected to one side of the masterbatch conveying chamber 3. The third drive motor 35 is located below the second drive motor 34. The output end of the second drive motor 34 extends into the masterbatch conveying chamber 3 and is fixedly connected to one end of the first stirring rod 36. The output end of the third drive motor 35 extends into the masterbatch conveying chamber 3 and is fixedly connected to one end of the second stirring rod 38. When the second drive motor 34 operates, it drives the first stirring rod 36 to rotate inside the masterbatch conveying chamber 3, which in turn drives the outer heating rod 391 to rotate. When the third drive motor 35 operates, it drives the second stirring rod 38 to rotate inside the masterbatch conveying chamber 3, which in turn drives the outer heating ring 392 to rotate, thereby heating and stirring the masterbatch during feeding.
[0034] In this scheme, the masterbatch feed hopper 32 has a masterbatch feed trough 33 inside, and the main feed trough 21 is equipped with a filter screen 28. A heating inner plate 22 is installed on one side of one of the filter screens 28, and a sealing cover plate 23 is installed on the top of one of the main feed troughs 21. A reinforcing plate 25 is installed between the feed bin 27 and the fixed box 4. The sealing performance of the connection is improved by installing the reinforcing plate 25 between the feed bin 27 and the fixed box 4. When in use, the sealing cover plate 23 is removed, and the masterbatch conveying bin 3 is installed with the main feed hopper 2 to cooperate with the subsequent masterbatch feeding operation.
[0035] Going further, such as Figures 1-4 As shown: In this scheme, a temperature sensor 47 is installed on the inner wall of the fixed box 4. The temperature sensor 47 is located on one side of the guide chamber 43. The temperature sensor 47 is used to monitor the temperature change inside the fixed box 4 in real time.
[0036] In this design, a first electric drive motor 24 is installed on both sides of the fixed box 4. The output end of the first electric drive motor 24 is fixedly connected to a baffle 26 extending to the bottom of the feed hopper 27. Guide plates 45 are installed inside the fixed box 4 and below the baffle 26. The two guide plates 45 are symmetrically distributed. When the first electric drive motor 24 is turned, it drives the baffle 26 inside the fixed box 4 to flip and remove the obstruction. In conjunction with subsequent feeding, the two guide plates 45 guide the feeding process.
[0037] In this scheme, a fourth drive motor 491 is fixedly connected to one side of the fixed box 4. The output end of the fourth drive motor 491 extends into the fixed box 4 and is fixedly connected to the third stirring rod 42. The operation of the fourth drive motor 491 drives the third stirring rod 42 to rotate, thereby breaking up the plastic raw materials inside the conveying and processing chamber 41.
[0038] Going further, such as Figures 1-4 As shown, in this scheme, a control panel 1 is fixedly connected to the outside of the fixed box 4. The control panel 1 is located on the side adjacent to the fourth drive motor 491. The first electric drive motor 24, the second drive motor 34, the third drive motor 35, the heating rod 391, the heating coil 392, the storage battery 44, the heating side plate 46, the temperature sensor 47 and the fourth drive motor 491 are all electrically connected to the control panel 1.
[0039] In this solution, control panel 1 is used to control the operation of the first electric drive motor 24, the second drive motor 34, the third drive motor 35, the heating rod 391, the heating coil 392, the storage battery 44, the heating side plate 46, the temperature sensor 47, and the fourth drive motor 491, thereby realizing unified management of electrical equipment.
[0040] Working principle:
[0041] like Figures 1-4 As shown:
[0042] By setting up control panel 1, main feed hopper 2, masterbatch conveying bin 3 and fixing box 4, when in use, control panel 1 is opened, and the conveying bin 41 is reinforced by fixing block 48 and fixing bolt 49, which improves the stability of equipment use.
[0043] The second drive motor 34 drives the first stirring rod 36 to rotate inside the masterbatch conveying chamber 3, which in turn drives the outer heating rod 391 to rotate. The third drive motor 35 drives the second stirring rod 38 to rotate inside the masterbatch conveying chamber 3, which in turn drives the outer heating ring 392 to rotate. This process heats and stirs the masterbatch during feeding. The installation of a reinforcing plate 25 between the feeding chamber 27 and the fixed box 4 improves the sealing of the connection.
[0044] When in use, remove the sealing cover 23 and install the masterbatch conveying bin 3 and the main feed hopper 2 accordingly. In conjunction with the subsequent masterbatch feeding operation, the temperature sensor 47 monitors the temperature change inside the fixed box 4 in real time. The two guide plates 45 are symmetrically distributed. The first electric drive motor 24 drives the baffle 26 inside the fixed box 4 to flip and remove the obstruction. In conjunction with the subsequent feeding, the two guide plates 45 guide the feeding process.
[0045] The fourth drive motor 491 operates, driving the third stirring rod 42 to rotate, thereby breaking up the plastic raw materials inside the conveying and processing chamber 41.
[0046] The control panel 1 is used to control the operation of the first electric drive motor 24, the second drive motor 34, the third drive motor 35, the heating rod 391, the heating coil 392, the storage battery 44, the heating side plate 46, the temperature sensor 47, and the fourth drive motor 491, thereby realizing unified management of electrical equipment.
[0047] With the above equipment, multiple main feed troughs 21 and masterbatch feed troughs 33 can be fed simultaneously. The masterbatch is stirred and heated once inside the masterbatch conveying chamber 3 and stirred and heated a second time inside the fixed box 4. This helps to ensure the uniform coloring and mixing of the plastic bottles and ensures the subsequent molding operation. The overall equipment is simple and easy to operate, making it convenient for staff to quickly get started.
[0048] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A color masterbatch machine for processing plastic bottles, comprising a fixed box (4), characterized in that, The top of the fixed box (4) is equipped with a feeding bin (27), the top of the feeding bin (27) is equipped with a main feeding hopper (2), and the top of the main feeding hopper (2) is provided with four main feeding slots (21). A masterbatch conveying bin (3) is installed above one of the main feed troughs (21). A mounting connecting plate (31) is fixedly connected to the top of the masterbatch conveying bin (3). A masterbatch feed hopper (32) is installed inside the mounting connecting plate (31). A heating inner bin (37) is installed inside the masterbatch conveying bin (3). A second stirring rod (38) is rotatably connected inside the heating inner bin (37). A first stirring rod (36) is rotatably connected above the second stirring rod (38). Heating rods (391) are fixedly connected to the outside of the first stirring rod (36). Heating rings (392) are equidistantly distributed on the outside of the second stirring rod (38). A storage inner bin (39) is opened inside the masterbatch conveying bin (3) and below the heating inner bin (37). The fixed box (4) is equipped with a guide chamber (43) inside. A battery (44) is installed on one side of the guide chamber (43). Heating side plates (46) are evenly distributed on the other side of the guide chamber (43). A conveying and processing chamber (41) is installed below the guide chamber (43). A third stirring rod (42) is rotatably connected inside the conveying and processing chamber (41). Fixing blocks (48) are installed around the conveying and processing chamber (41). Fixing bolts (49) are installed on the outside of the fixing blocks (48).
2. The color masterbatch machine for processing plastic bottles according to claim 1, characterized in that: A second drive motor (34) is fixedly connected to one side of the masterbatch conveying chamber (3), and a third drive motor (35) is fixedly connected to one side of the masterbatch conveying chamber (3). The third drive motor (35) is located below the second drive motor (34). The output end of the second drive motor (34) extends into the masterbatch conveying chamber (3) and is fixedly connected to one end of the first stirring rod (36). The output end of the third drive motor (35) extends into the masterbatch conveying chamber (3) and is fixedly connected to one end of the second stirring rod (38).
3. The color masterbatch machine for processing plastic bottles according to claim 1, characterized in that: The masterbatch feed hopper (32) has a masterbatch feed trough (33) inside. The main feed trough (21) is equipped with a filter screen (28). One of the filter screens (28) has a heating inner plate (22) installed on one side. One of the main feed troughs (21) has a sealing cover plate (23) installed on the top. A reinforcing plate (25) is installed between the feed bin (27) and the fixed box (4).
4. The color masterbatch machine for processing plastic bottles according to claim 2, characterized in that: A temperature sensor (47) is installed on the inner wall of the fixed box (4), and the temperature sensor (47) is located on one side of the guide chamber (43).
5. The color masterbatch machine for processing plastic bottles according to claim 4, characterized in that: Both sides of the fixed box (4) are equipped with a first electric drive motor (24). The output end of the first electric drive motor (24) is fixedly connected to a baffle (26) extending to the bottom of the feed hopper (27). A guide plate (45) is installed inside the fixed box (4) and below the baffle (26).
6. The color masterbatch machine for processing plastic bottles according to claim 5, characterized in that: A fourth drive motor (491) is fixedly connected to one side of the fixed box (4). The output end of the fourth drive motor (491) extends into the fixed box (4) and is fixedly connected to the third stirring rod (42).
7. The color masterbatch machine for processing plastic bottles according to claim 6, characterized in that: A control panel (1) is fixedly connected to the outside of the fixed box (4). The control panel (1) is located on the side adjacent to the fourth drive motor (491). The first electric drive motor (24), the second drive motor (34), the third drive motor (35), the heating rod (391), the heating coil (392), the battery (44), the heating side plate (46), the temperature sensor (47), and the fourth drive motor (491) are all electrically connected to the control panel (1).