Plastic product burr removing tool
By combining a brush and a dry ice spray gun to remove burrs from plastic products, and using a slide rail and clamping mechanism to achieve stable conveying, the stability and efficiency issues in the process of removing burrs from plastic products are solved, thereby improving processing safety and production efficiency.
Patent Information
- Application Number
- CN202422731951.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing plastic products are prone to burrs during extrusion molding, and the stability of the fixing mechanism is poor, which affects processing efficiency and safety.
A tool for removing burrs from plastic products was designed, comprising a brush, a dry ice spray gun, and a fixing component. The brush removes large burrs, the dry ice spray gun removes fine burrs, and a slide rail, slider, and clamping mechanism achieve stable conveying and clamping. A motor-driven sprocket enables reciprocating conveying.
It improves the stability and efficiency of burr removal for plastic products, reduces worker workload, enhances safety, and increases production speed and economic benefits.
Smart Images

Figure CN223820941U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic processing technology, specifically a tool for removing burrs from plastic products. Background Technology
[0002] With the rapid development of the plastics industry and the continuous improvement of plastic performance, plastic parts have been used more widely. Plastic parts are replacing traditional metal parts in different fields. A well-designed plastic part can often replace multiple traditional metal parts, thereby simplifying product structure and saving manufacturing costs.
[0003] Plastics are usually extruded using molding dies, but the extrusion process can easily leave burrs on the finished product, making it difficult to use directly. Therefore, the burrs need to be removed before the product can be used.
[0004] For example, patent document CN220534716U discloses a system including a workbench, a fixing mechanism, and a processing mechanism. A conveyor belt is installed on the workbench. The fixing mechanism includes a support plate with a fixing frame inside. The fixing frame contains a baffle and a pair of fixing plates, with multiple clamping blocks between the baffle and the pair of fixing plates. The processing mechanism includes a work frame with a support shaft inserted inside. A brush is mounted on the support shaft. A support frame and an ice sprayer are installed on the workbench. The ice sprayer is connected to an ice conveying pipe, and multiple dry ice spray guns are installed on the ice conveying pipe. By configuring the relevant mechanisms of the deburring equipment for medical plastic manufacturing, the deburring equipment can fix the medical plastic during deburring, making it less prone to movement. This reduces the workload of workers, speeds up production, increases economic benefits, and minimizes the risk of injury to workers.
[0005] In the aforementioned prior art, products are conveyed directly through the cooperation of the conveyor belt and the protrusions on the support plate. However, the lack of fixation between the support plate and the conveyor belt results in poor stability. Therefore, a new tool for removing burrs from plastic products is proposed to optimize the aforementioned prior art. Utility Model Content
[0006] The purpose of this invention is to provide a tool for removing burrs from plastic products, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A tool for removing burrs from plastic products includes a base plate. A first mounting cover and a second mounting cover are sequentially fixedly connected to the base plate. The bottoms of both the first and second mounting covers are open. Each mounting cover has a mounting cavity. A brush is rotatably mounted within the mounting cavity of the first mounting cover. The brushes are respectively fixedly mounted at the output ends of corresponding first motors. The first motors can drive the brushes to rotate, allowing them to remove larger burrs from the plastic product. The first motors are fixedly mounted on the side wall of the first mounting cover. An ice supply pipe is fixedly installed within the mounting cavity of the second mounting cover. One end of the ice supply pipe extends out of the mounting cavity and is connected to an ice sprayer. The ice sprayer is fixedly mounted on the side wall of the second mounting cover. A dry ice spray gun is fixedly connected at equal intervals along a section of the ice supply pipe within the mounting cavity. The ice sprayer can store dry ice and can spray the dry ice at high speed from inside the dry ice spray gun through the ice supply pipe to remove burrs from the plastic product. Two sets of slide rails are fixedly connected to the top surface of the base plate, corresponding to the lower part of the first and second mounting covers. A conveying groove is provided above the corresponding slide rail. A slider is symmetrically fixedly connected to the bottom surface of each conveying groove. The slider is slidably connected to the corresponding slide rail. A matching fixing component is placed inside the conveying groove. The fixing component includes a support plate. Fixing slots are symmetrically opened on both sides of the support plate. A fixing plug is fixedly connected to one of the fixing slots on the inner wall of the conveying groove. A matching movable plug is inserted into the other fixing slot. The movable plug is fixedly connected to the clamping plate. The clamping plate and the inner wall of the conveying groove clamp the support plate together. The clamping plate is located inside the conveying groove and slides against the inner wall of the conveying groove. A first threaded handle is threadedly connected to the clamping plate in the conveying groove. The first threaded handle is inserted into the conveying groove and rotatably installed with the clamping plate. A threaded hole for threaded connection of the first threaded handle is opened on the conveying groove. A drive mechanism is provided between the conveying grooves.
[0009] As a further embodiment of this utility model: the fixing component also includes symmetrically arranged fixed clamping blocks and symmetrically arranged movable clamping blocks. The fixed clamping blocks are symmetrically fixedly connected to the top surface of the support plate, and the movable clamping blocks are symmetrically arranged between the fixed clamping blocks. A clamping groove is provided between the fixed clamping blocks and the movable clamping blocks, and a plastic part is clamped in each clamping groove.
[0010] As a further embodiment of this utility model: guide rods are symmetrically fixedly connected to both sides of the fixed clamping block, the guide rods slide through the movable clamping block, the movable clamping block has a round hole for the guide rods to slide through, and springs are sleeved on the outer side of the guide rods, with the springs arranged between the movable clamping blocks.
[0011] As a further embodiment of this utility model: wedge blocks are fixedly connected to the opposite sides of the movable clamping block, and a top block that matches the wedge blocks is provided between them, with the side slope of the top block corresponding to the slope of the wedge block.
[0012] As a further embodiment of this utility model: a guide post is symmetrically slidably passed through the top block, and a circular hole is opened on the top block for the guide post to pass through and slide. The guide post is fixedly connected to the top surface of the base plate. A second threaded handle is threadedly connected through the middle of the top block, and a threaded hole is opened in the middle of the top block for the second threaded handle to be threadedly connected. The second threaded handle is rotatably connected to the top surface of the base plate.
[0013] As a further embodiment of this utility model: the driving mechanism includes symmetrically arranged sprockets, each rotatably mounted on the top surface of the base plate, and a chain is connected to the sprockets for transmission. A connector is fixedly connected to the upper and lower parts of the chain, and the connector is fixedly connected to the corresponding conveying groove. The second mounting cover has a notch adapted to the connector. The conveying groove is diagonally arranged on the base plate, and one of the sprockets is fixedly connected to the output end of the second motor. The second motor is fixedly mounted on the base plate.
[0014] As a further improvement of this utility model: the first motor, the ice sprayer, and the second motor are all externally connected to a power supply and a switch.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model drives the conveyor trough to move along the slide rail through a drive mechanism, so that deburring can be performed by brush and dry ice spray gun. During use, the fixing component is connected to the conveyor trough through the support plate, and the clamping plate is clamped and fixed by the first threaded handle. At the same time, the movable plug and the fixed plug cooperate with the fixing slot for clamping and limiting, so that the fixing component is stably fixed in the conveyor trough, thereby improving the stability of the fixing component during conveying and processing.
[0017] 2. This utility model uses a spring and guide rod to allow the movable clamping block to open and close elastically with the fixed clamping block, thereby elastically clamping the plastic part and forming a fixed effect. At the same time, the rotation of the second threaded handle can drive the top block to slide along the guide post, thereby the top block and the wedge block cooperate to press the movable clamping block together, further strengthening the clamping and fixing of the plastic part and improving the stability of the fixation.
[0018] 3. This utility model uses a second motor to drive a sprocket, which in turn drives a chain. This allows the second motor to operate in both forward and reverse directions through gaps. It can easily drive the conveyor trough via a connector to feed and return materials, creating a reciprocating conveying effect. This enables dual-line operation and improves processing efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a tool for removing burrs from plastic products.
[0020] Figure 2This is a partial sectional view of a tool for removing burrs from plastic products.
[0021] Figure 3 This is a top view of the base plate of a tool for removing burrs from plastic products.
[0022] Figure 4 This is a diagram illustrating a fixing component in a tool for removing burrs from plastic products.
[0023] In the diagram: 1. Base plate; 2. First mounting cover; 3. Second mounting cover; 4. Brush; 5. First motor; 6. Ice conveying pipe; 7. Ice sprayer; 8. Dry ice spray gun; 9. Slide rail; 10. Conveying trough; 11. Slider; 12. Fixing component; 13. Support plate; 14. Fixing slot; 15. Fixing plug; 16. Movable plug; 17. Clamping plate; 18. First threaded handle; 19. Drive mechanism; 20. Fixed clamping block; 21. Movable clamping block; 22. Clamping groove; 23. Guide rod; 24. Spring; 25. Wedge block; 26. Top block; 27. Guide post; 28. Second threaded handle; 29. Sprocket; 30. Chain; 31. Connector; 32. Second motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4In this embodiment of the present invention, a tool for removing burrs from plastic products includes a base plate 1. A first mounting cover 2 and a second mounting cover 3 are fixedly connected to the base plate 1 in sequence. The bottoms of both the first mounting cover 2 and the second mounting cover 3 are open. Both the first mounting cover 2 and the second mounting cover 3 have mounting cavities. A brush 4 is rotatably mounted in the mounting cavity of the first mounting cover 2. The brush 4 is fixedly mounted at the output end of a corresponding first motor 5. The first motor 5 can drive the brush 4 to rotate. The brush 4 can remove larger burrs from the plastic product by rotating. The first motor 5 is fixedly mounted on the side wall of the first mounting cover 2. An ice conveying pipe 6 is fixedly mounted in the mounting cavity of the second mounting cover 3. One end of the ice conveying pipe 6 passes through the mounting cavity and is connected to an ice sprayer 7. The ice sprayer 7 is fixedly mounted on the side wall of the second mounting cover 3. A dry ice spray gun 8 is fixedly connected at equal intervals to a section of the ice conveying pipe 6 located in the mounting cavity. The ice sprayer 7 can store dry ice and can spray dry ice at high speed from the inside of the dry ice spray gun 8 through the ice conveying pipe 6 to remove burrs from the plastic product. Two sets of slide rails 9 are fixedly connected parallel to each other on the top surface of the base plate 1, corresponding to the lower part of the first mounting cover 2 and the second mounting cover 3. A conveying groove 10 is provided above the slide rails 9. A slider 11 is symmetrically fixedly connected to the bottom surface of each conveying groove 10. The slider 11 is slidably connected to the corresponding slide rail 9. A matching fixing component 12 is placed inside the conveying groove 10. The fixing component 12 includes a support plate 13. Fixing slots 14 are symmetrically opened on both sides of the support plate 13. A fixing plug 15 is fixedly connected to the inner wall of the conveying groove 10 at one of the fixing slots 14. An insertable plug 16 is inserted and fixedly connected to the clamping plate 17. The clamping plate 17 and the inner wall of the conveying groove 10 together clamp the support plate 13. The clamping plate 17 is located in the conveying groove 10 and slides against the inner wall of the conveying groove 10. The conveying groove 10 is threadedly connected to the clamping plate 17 with a first threaded handle 18. The first threaded handle 18 is inserted into the conveying groove 10 and rotated with the clamping plate 17. The conveying groove 10 is provided with a threaded hole for threaded connection of the first threaded handle 18. The conveying grooves 10 are provided with a drive mechanism 19.
[0026] The conveying trough 10 is driven by the drive mechanism 19 to move along the slide rail 9, so that the brush 4 and dry ice spray gun 8 can be used for deburring. During use, the fixing component 12 is connected to the conveying trough 10 through the support plate 13. The clamping plate 17 is driven by the first threaded handle 18 to clamp and fix it. At the same time, the movable plug 16 and the fixed plug 15 cooperate with the fixing slot 14 to clamp and limit, so that the fixing component 12 is stably fixed in the conveying trough 10, thereby improving the stability of the fixing component 12 during conveying and processing.
[0027] The fixing assembly 12 also includes symmetrically arranged fixed clamping blocks 20 and symmetrically arranged movable clamping blocks 21. The fixed clamping blocks 20 are symmetrically fixedly connected to the top surface of the support plate 13, and the movable clamping blocks 21 are symmetrically arranged between the fixed clamping blocks 20. A clamping groove 22 is provided between the fixed clamping blocks 20 and the movable clamping blocks 21, and each clamping groove 22 holds a plastic part. The fixing assembly 12 can clamp and fix multiple plastic parts simultaneously, thus facilitating the overall loading and unloading of materials.
[0028] Guide rods 23 are symmetrically fixedly connected to both sides of the fixed clamping block 20. The guide rods 23 slide through the movable clamping block 21. The movable clamping block 21 has a round hole for the guide rods 23 to slide through. Springs 24 are sleeved on the outer side of the guide rods 23 and are arranged between the movable clamping blocks 21.
[0029] The opposite sides of the movable clamping block 21 are fixedly connected with wedge blocks 25, and the wedge blocks 25 are provided with a top block 26 that is adapted to them. The side slope of the top block 26 corresponds to the slope of the wedge block 25.
[0030] A guide post 27 is symmetrically slidably passed through the top block 26. A circular hole is provided on the top block 26 for the guide post 27 to pass through and slide. The guide post 27 is fixedly connected to the top surface of the base plate 1. A second threaded handle 28 is threadedly connected through the middle of the top block 26. A threaded hole is provided in the middle of the top block 26 for the second threaded handle 28 to be threadedly connected. The second threaded handle 28 is rotatably connected to the top surface of the base plate 1.
[0031] The movable clamping block 21 can be elastically opened and closed with the fixed clamping block 20 by the spring 24 and the guide rod 23, so as to elastically clamp the plastic part and form a fixed effect. At the same time, the rotation of the second threaded handle 28 can drive the top block 26 to slide along the guide post 27, so that the movable clamping block 21 is pressed tightly by the cooperation of the top block 26 and the wedge block 25, further strengthening the clamping and fixing of the plastic part and improving the stability of the fixation.
[0032] The drive mechanism 19 includes symmetrically arranged sprockets 29, which are rotatably mounted on the top surface of the base plate 1. A chain 30 is connected to the upper part of the sprockets 29. A connector 31 is fixedly connected to the upper and lower parts of the chain 30. The connector 31 is fixedly connected to the corresponding conveying groove 10. The second mounting cover 3 has a notch that matches the connector 31. The conveying groove 10 is arranged diagonally on the base plate 1. One of the sprockets 29 is fixedly connected to the output end of the second motor 32. The second motor 32 is fixedly mounted on the base plate 1.
[0033] The second motor 32 drives the sprocket 29, which in turn drives the chain 30. This allows the second motor 32 to operate in both directions through the gaps between its components. The connecting piece 31 can then be used to drive the conveyor trough 10 for feeding and returning materials, creating a reciprocating conveying effect. This enables dual-line operation and improves processing efficiency.
[0034] The first motor 5, the ice sprayer 7, and the second motor 32 are all externally connected to power supplies and switches.
[0035] The working principle of this utility model is as follows:
[0036] In use, the movable clamping block 21 is moved outward, and the plastic product to be processed is placed in the clamping groove 22. The movable clamping block 21 is pressed against the fixed clamping block 20 by the spring 24 and the guide rod 23, so that the plastic product is clamped and fixed. The second threaded handle 28 is rotated further, and the rotation of the second threaded handle 28 drives the top block 26 to slide along the guide post 27. Thus, the cooperation between the top block 26 and the wedge block 25 presses the movable clamping block 21 against the plastic part, further strengthening the clamping and fixing of the plastic part and improving the stability of the fixation. At this time, the fixing component 12 with the fixed plastic product is placed in the conveying groove 10, so that the support plate 13 is inserted into the conveying groove 10. The first threaded handle 18 is rotated further, so that the clamping plate 17 cooperates with the inner wall of the conveying groove 10 to clamp and fix the support plate 13. The movable plug 16 and the fixed plug 15 cooperate with the fixing slot 14 to clamp and limit the movement, so that the fixing component 12 is... Stably fixed within the conveying trough 10, the second motor 32 operates in both forward and reverse directions, driving the sprocket 29 via the second motor 32, which in turn drives the chain 30. This allows for convenient feeding and return of materials through the connecting piece 31, creating a reciprocating conveying effect. The forward-conveyed plastic products can be cleaned by the rotating brush 4, which removes larger burrs from the plastic products. Finally, the plastic products enter the second mounting cover 3. The ice sprayer 7 can store dry ice and spray it at high speed from the dry ice spray gun 8 through the ice delivery pipe 6 to remove burrs from the plastic products. Simultaneously, the return conveying trough 10 returns to the front end of the bottom plate 1. At this point, while the plastic products on the feeding conveying trough 10 are being deburred by dry ice, a new fixing component 12 can be installed on the return conveying trough 10. The second motor 32 can then be operated in reverse to create reverse feeding and return, allowing for further processing.
[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A tool for removing burrs from plastic products, comprising a base plate (1), characterized in that: A first mounting cover (2) and a second mounting cover (3) are sequentially fixedly connected to the base plate (1). The bottoms of both the first mounting cover (2) and the second mounting cover (3) are open. Both the first mounting cover (2) and the second mounting cover (3) have mounting cavities. A brush (4) is rotatably mounted in the mounting cavity of the first mounting cover (2). The brush (4) is fixedly mounted on the output end of the corresponding first motor (5). The first motor (5) is fixedly mounted on the side wall of the first mounting cover (2). Ice supply pipes (6) are fixedly installed in the mounting cavities of the mounting cover (3). One end of the ice supply pipe (6) passes through the mounting cavity and is connected to an ice sprayer (7). The ice sprayer (7) is fixedly installed on the side wall of the second mounting cover (3). A dry ice spray gun (8) is fixedly connected at equal intervals to a section of the ice supply pipe (6) located in the mounting cavity. Two sets of slide rails (9) are fixedly connected parallel to the bottom of the base plate (1) and the lower part of the first mounting cover (2) and the second mounting cover (3). A conveying groove is provided above the corresponding slide rails (9). (10) Slider (11) is symmetrically fixedly connected to the bottom surface of the conveying trough (10). The slider (11) is slidably connected to the corresponding slide rail (9). A fixed component (12) adapted to it is placed in the conveying trough (10). The fixed component (12) includes a support plate (13). Fixed slots (14) are symmetrically opened on both sides of the support plate (13). A fixed plug (15) is fixedly connected to the inner wall of the conveying trough (10) at one of the fixed slots (14). The other fixed slot (14) An active plug (16) is inserted inside it and is fixedly connected to the clamping plate (17). The clamping plate (17) is located in the conveying groove (10) and slides against the inner wall of the conveying groove (10). The conveying groove (10) is threadedly connected to the clamping plate (17) with a first threaded handle (18). The first threaded handle (18) is inserted into the conveying groove (10) and rotated with the clamping plate (17). The conveying grooves (10) are provided with a common driving mechanism (19).
2. The tool for removing burrs from plastic products according to claim 1, characterized in that: The fixing component (12) further includes symmetrically arranged fixed clamping blocks (20) and symmetrically arranged movable clamping blocks (21). The fixed clamping blocks (20) are symmetrically fixedly connected to the top surface of the support plate (13), and the movable clamping blocks (21) are symmetrically arranged between the fixed clamping blocks (20). A clamping groove (22) is provided between the fixed clamping blocks (20) and the movable clamping blocks (21).
3. The tool for removing burrs from plastic products according to claim 2, characterized in that: Guide rods (23) are symmetrically fixedly connected to both sides of the fixed clamping block (20). The guide rods (23) slide through the movable clamping block (21). Springs (24) are sleeved on the outer side of the guide rods (23). The springs (24) are arranged between the movable clamping blocks (21).
4. The tool for removing burrs from plastic products according to claim 2, characterized in that: The movable clamping block (21) is fixedly connected to the opposite sides of the wedge block (25), and the wedge block (25) is provided with a top block (26) that is adapted to it. The side slope of the top block (26) corresponds to the slope of the wedge block (25).
5. The tool for removing burrs from plastic products according to claim 4, characterized in that: The top block (26) has guide posts (27) symmetrically sliding through it. The guide posts (27) are fixedly connected to the top surface of the base plate (1). The top block (26) has a second threaded handle (28) threaded through it in the middle. The second threaded handle (28) is rotatably connected to the top surface of the base plate (1).
6. The tool for removing burrs from plastic products according to claim 1, characterized in that: The drive mechanism (19) includes symmetrically arranged sprockets (29), all of which are rotatably mounted on the top surface of the base plate (1). A chain (30) is connected to the upper part of the sprockets (29). A connector (31) is fixedly connected to the upper and lower parts of the chain (30). The connector (31) is fixedly connected to the corresponding conveying groove (10). The conveying groove (10) is arranged diagonally on the base plate (1). One of the sprockets (29) is fixedly connected to the output end of the second motor (32). The second motor (32) is fixedly mounted on the base plate (1).
Citation Information
Patent Citations
Deburring equipment for medical plastic manufacturing
CN220534716U