Automatic dry ice flash removing equipment for metal powder injection molding part
By designing an automated dry ice overflow removal device, which utilizes the combined motion of a robotic arm and a dry ice gun head, the problem of labor-intensive and inefficient overflow removal of metal powder injection molded parts has been solved. This has achieved automated overflow removal, reduced labor intensity, and improved production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-20
AI Technical Summary
Existing methods for removing overflow from metal powder injection molded parts are labor-intensive, have high labor intensity, and low production efficiency. Existing chip packaging overflow removal devices are not suitable for metal powder injection molded parts.
Design an automatic dry ice removal device that includes a dedicated fixture motion mechanism and a dry ice gun head motion mechanism. The device utilizes Y-axis, X-axis, and Z-axis movement modules and a motor-driven robotic arm to remove dry ice spillage. The dry ice gun head is used to adjust the angle and position for automatic spillage removal.
It enables automatic overflow removal of metal powder injection molded parts, reducing labor, lowering labor intensity, and improving production efficiency.
Smart Images

Figure CN224012811U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to overflow removal equipment, and more particularly to an automatic dry ice overflow removal equipment for metal powder injection molded parts. Background Technology
[0002] Conventionally, flash in metal powder injection molded parts is removed manually. The disadvantages of this method are that it is labor-intensive, physically demanding, and inefficient.
[0003] Application No. 202210211443.X discloses a device and method for removing overflow in semiconductor chip packaging, comprising a lower support and an upper support. A lower pressure block is movably mounted on the surface of the lower support, and pins are respectively placed on both sides of the lower pressure block above the lower pressure block. The pins are movably mounted to the lower support. An upper pressure block is placed on the surface of the lower pressure block. A driving cavity is formed in the inner wall of the upper support, and an anti-slip rod is movably mounted in the middle of the bottom end of the upper support. This invention provides anti-overflow baffles on both sides of the upper pressure block. By having the anti-overflow baffles adhere to both sides of the upper pressure block, during the process of the upper pressure block adhering to the lower pressure block, the extruded injection molding compound is output from the feed hole on the anti-overflow baffle. After processing is completed, the injection molding compound in the feed hole is broken, thus preventing excess injection molding compound from appearing on both sides of the upper pressure block, thereby protecting the pins from damage and ultimately achieving the purpose of removing overflow.
[0004] However, the aforementioned overflow removal device is applicable to the field of chip packaging technology, mainly for removing excess injection plastic residue on the pins on both sides of the chip after injection molding, and is not applicable to overflow removal of metal powder injection molded parts. Utility Model Content
[0005] To address the problems existing in the prior art, this utility model provides an automatic dry ice de-overflow device for metal powder injection molded parts, which can realize the automatic de-overflow of metal powder injection molded parts.
[0006] This utility model adopts the following technical solution: an automatic dry ice removal device for metal powder injection molded parts, comprising a machine base, characterized in that the machine base is provided with a special fixture motion mechanism and a dry ice gun head motion mechanism, the special fixture motion mechanism comprising a Y-axis moving module, the Y-axis moving module being provided with a B-axis motor capable of rotating around the Y-axis, the B-axis motor driving the fixture mounting plate to move, the fixture mounting plate being provided with a detachable special fixture; the dry ice gun head motion mechanism comprising an X-axis moving module, the X-axis moving module being provided with a Z-axis moving module, the Z-axis moving module being provided with an A-axis motor capable of rotating around the X-axis, the A-axis motor driving the dry ice gun head to adjust the angle.
[0007] As preferred, the Z-axis moving module comprises a mounting arm, an A-axis motor is arranged on the mounting arm, and the A-axis motor is connected with the dry ice machine gun head clamping jig through a synchronous wheel and a synchronous belt.
[0008] As preferred, the B-axis motor is connected with the jig mounting plate through a driving shaft, a shaft coupling and a bearing with seat.
[0009] As preferred, the jig mounting plate is provided with quick clamps at two ends for positioning the special jig.
[0010] As preferred, the quick clamps comprise locking handles outside, the locking handles adjust the height of clamping arms, and the clamping arms are provided with positioning rods in the longitudinal direction.
[0011] As preferred, the jig mounting plate is provided with positioning protrusions around the plate surface.
[0012] As preferred, the bearing with seat is provided with an origin sensor outside.
[0013] As preferred, the synchronous wheel is provided with an A-axis sensor outside.
[0014] The metal powder injection molding part is automatically deburred, the labor is reduced, the labor intensity is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the utility model.
[0016] Figure 2 It is an internal structure schematic view of the utility model.
[0017] Figure 3 It is a special jig moving mechanism of the utility model
[0018] Figure 4 It is a dry ice machine gun head moving mechanism of the utility model.
[0019] In the figure: 1. Machine table 2. Protective cover 3. Touch screen 4. Special jig moving part 5. Dry ice machine gun head moving part 6. Dry ice machine 7. Water receiving tray 41. Y-axis moving module 42. B-axis motor 43. Shaft coupling 44. Special jig 45. Quick clamp 46. Bearing with seat 47. Origin sensor 48. Y-axis linear slide rail 51. X-axis moving module 52. X-axis linear slide rail 53. Z-axis moving module 54. A-axis motor 55. Synchronous wheel 56. Sensor 57. A-axis synchronous belt 58. Dry ice machine gun head clamping jig 59. Dry ice machine gun head. DETAILED DESCRIPTION
[0020] The utility model discloses further illustrate below combining specific embodiment.
[0021] As Figures 1-2 The utility model discloses a machine table 1, set up dry ice machine 6, special fixture movement part 4 and dry ice machine gun head movement part 5 on the machine table, the machine table bottom plate sets up water receiving tray 7, sets up the protective cover 2 at the outside of two movement parts, sets up touch screen 3 on the protective cover.
[0022] As Figures 3-4 The special fixture movement mechanism 4 includes Y axis movement module 41, Y axis movement module is set up B axis motor that can rotate around Y axis, B axis motor drives fixture mounting plate action, and the fixture mounting plate is set up detachable special fixture 44, and the dry ice machine gun head movement mechanism 5 includes X axis movement module 51, and X axis movement module is set up Z axis movement module 53, and Z axis movement module 53 is set up A axis motor 54 that can rotate around X axis, and A axis motor 54 drives dry ice machine gun head adjustment angle.
[0023] Specifically, Z axis movement module 53 includes mounting arm, mounting arm is set up A axis motor 54, and A axis motor 54 is connected dry ice machine gun head clamping fixture 58 through synchronous pulley 55 and synchronous belt 57. Mainly by A axis motor 54 through transmission mechanism and drive dry ice machine gun head clamping fixture adjustment angle, realize the angle adjustment of dry ice machine gun head 59.
[0024] Specifically, B axis motor 42 is connected fixture mounting plate through drive shaft, shaft coupling 43 and bearing with seat 46. Mainly by B axis motor drive and drive fixture mounting plate realize overturning adjustment action.
[0025] Specifically, the fixture mounting plate is set up quick clamp 45 at both ends and is used for positioning special fixture.
[0026] Specifically, the quick clamp includes locking handle on the outside, the locking handle adjusts the height of the clamping arm, the clamping arm is provided with a positioning rod in the longitudinal direction, the positioning rod is used for positioning the special fixture in the longitudinal direction, and the locking handle is adjusted through the locking handle adjustment switch, so that the special fixture can be quickly replaced.
[0027] Specifically, the fixture mounting plate is provided with positioning bosses around the plate surface. The positioning bosses are matched with the outer frame of the special fixture to form edge limiting. The quick clamp is also arranged on the positioning bosses on both sides.
[0028] Specifically, the outside of the bearing with seat is provided with an origin sensor 47.
[0029] Specifically, the outside of the synchronous pulley is provided with an A-axis sensor 56. The angle position of the dry ice machine gun head and the special fixture is monitored through the origin sensor 47 and the A-axis sensor 56.
[0030] The Y-axis moving module 41 comprises a Y-axis linear slide rail 48 and a moving body, and the X-axis moving module 51 comprises an X-axis linear slide rail 52 and a moving body.
[0031] The utility model discloses the operation steps are as follows: the staff prearranges the product to be removed to the special fixture, opens the safety door of protective cover and utilizes the quick clamp to fix the special fixture, closes the safety door of protective cover, presses the start button, Y axis moving module removes the special fixture to the working position, and dry ice machine gun head utilizes X axis moving module, Z axis moving module and A axis motor combination linkage realizes X axis, Z axis and A axis (around X axis rotation) direction movement. Special fixture utilizes Y axis moving module, B axis motor realizes Y axis, B axis (around Y axis rotation) direction movement, realizes the multiple face of the product in the special fixture and sprays dry ice through the comprehensive control to reach the function of removing the overflow material.
[0032] It should be understood that the embodiments are only used for illustrating the utility model and are not used for limiting the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, the person skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the claims attached to the present application.
Claims
1. An automatic dry ice de-overflow device for metal powder injection molded parts, comprising a machine base, characterized in that... The machine base is equipped with a dedicated fixture motion mechanism and a dry ice gun head motion mechanism. The dedicated fixture motion mechanism includes a Y-axis moving module, on which a B-axis motor capable of rotating around the Y-axis is mounted. The B-axis motor drives the fixture mounting plate to move, and a detachable dedicated fixture is mounted on the fixture mounting plate. The dry ice gun head motion mechanism includes an X-axis moving module, on which a Z-axis moving module is mounted. The Z-axis moving module is equipped with an A-axis motor capable of rotating around the X-axis, and the A-axis motor drives the dry ice gun head to adjust its angle.
2. The automatic dry ice de-overflow equipment for metal powder injection molded parts according to claim 1, characterized in that... The Z-axis moving module includes a mounting arm, on which an A-axis motor is mounted. The A-axis motor is connected to a dry ice gun head clamping fixture via a synchronous pulley and a synchronous belt.
3. An automatic dry ice de-overflow device for metal powder injection molded parts according to claim 1 or 2, characterized in that... The B-axis motor is connected to the fixture mounting plate via a drive shaft, coupling, and seated bearing.
4. The automatic dry ice de-overflow equipment for metal powder injection molded parts according to claim 3, characterized in that... The fixture mounting plate is equipped with quick clamps at both ends for positioning the special fixture.
5. An automatic dry ice de-overflow device for metal powder injection molded parts according to claim 4, characterized in that... The quick clamp includes an outer locking handle, which adjusts the height of the clamp arm, and the clamp arm has a positioning rod arranged longitudinally.
6. An automatic dry ice de-overflow device for metal powder injection molded parts according to claim 4, characterized in that... The fixture mounting plate has positioning protrusions around its perimeter.
7. An automatic dry ice de-overflow device for metal powder injection molded parts according to claim 3, characterized in that... An origin sensor is installed on the outer side of the bearing with mounting bracket.
8. An automatic dry ice de-overflow device for metal powder injection molded parts according to claim 2, characterized in that... An A-axis sensor is installed on the outside of the synchronous pulley.
Citation Information
Patent Citations
Flash removing device and method for semiconductor chip packaging
CN114571664A