Steel mesh cleaning machine

Abstract

The utility model discloses a steel mesh cleaning machine which comprises a cleaning assembly and a replacing assembly. The replacement assembly is located in one side of the cleaning assembly and comprises a fixing plate, a fixing column, a filter screen, a supporting column and a guide frame. By means of the arranged replacement assembly, when the filter screen needs to be replaced, pulling force is applied to a guide plate firstly, a connecting rod is pulled out from the interior of a supporting column, then upward pulling force is applied to the supporting column, the filter screen is pulled out from the interior of the spray drying cylinder, and a new filter screen is placed into the spray drying cylinder; according to the scheme, the filter screen can be quickly and stably pulled out of the spray drying cylinder to be replaced, the filter screen can be quickly and stably pulled out of the spray drying cylinder, the filter screen can be quickly and stably replaced, the filter screen can be quickly and stably pulled out of the spray drying cylinder to be replaced, and the replacement efficiency is greatly improved. The operation is simple.

Description

Technical Field

[0001] This utility model relates to the field of cleaning machine technology, and in particular to a steel mesh cleaning machine. Background Technology

[0002] In the SMT production process, the stencil serves as a crucial printing template, used to accurately transfer solder paste onto the pads of the circuit board, thereby enabling reliable soldering of electronic components. However, residues remaining inside the stencil can affect the printing accuracy and quality of the stencil, thus requiring a cleaning machine to quickly remove various residues from the stencil and restore its good performance.

[0003] Existing cleaning machines have filters installed in the water circulation system. After long-term use, these filters need to be replaced. However, the filters are located inside the spray drying tank, making replacement difficult and prone to falling into the tank, increasing the complexity of the process. Therefore, a steel mesh cleaning machine is needed to quickly and reliably remove the filters from the spray drying tank for replacement, with simple operation. Utility Model Content

[0004] The purpose of this utility model is to provide a steel mesh cleaning machine to solve the problem mentioned in the background art, where existing cleaning machines have a filter screen installed in the water circulation system during actual use. After long-term use, the filter screen needs to be replaced. However, the filter screen is located inside the spray drying tank. When replacing the filter screen, it is not only difficult to replace the filter screen, but the filter screen is also easy to fall into the spray drying tank, which increases the difficulty of replacing the filter screen.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a steel mesh cleaning machine, comprising:

[0007] A cleaning assembly and a replacement assembly; the replacement assembly is located inside one side of the cleaning assembly; the cleaning assembly includes a spray drying tank;

[0008] The replacement component includes a fixing plate, a fixing column, a filter screen, a support column, and a guide frame. The fixing plate is fixed to both ends of one side of the inner surface of the spray drying cylinder, the fixing column is inserted into the inside of the fixing plate, the filter screen is fixed to the upper surface of the fixing column, the support column is fixed to the middle of the upper surface of the filter screen, and the guide frame is fixed to one side of the inner surface of the spray drying cylinder, with the support column located inside the guide frame.

[0009] Furthermore, the guide frame is embedded with a magnet block, and there are two sets of magnet blocks. A connecting rod is fixed to the outer surface of one end of the magnet block, and the connecting rod is located inside the support column.

[0010] Furthermore, a silicone ring is fixed to the outer surface of the connecting rod, the silicone ring is stuck inside the support column, and a guide plate is fixed to the outer surface of the connecting rod.

[0011] Furthermore, the cleaning assembly also includes a frame, an operation panel, a movable arm, and a steel mesh basket; the operation panel is fixed inside the other side of the frame, the movable arm is fixed to the inner surface of one side of the frame, and the steel mesh basket is fixed to the outer surface of the movable arm.

[0012] Furthermore, an ultrasonic cleaning cylinder is fixed on the inner surface of the frame, the ultrasonic cleaning cylinder is located at the bottom of the steel mesh basket, and a spray drying cylinder is located on one side of the ultrasonic cleaning cylinder. An internal water jet and air knife are fixed inside the spray drying cylinder; a solvent circulation system is fixed on the inner surface of the other side of the frame.

[0013] Furthermore, a water circulation system is fixed on one side of the spray drying cylinder, and a forced exhaust fan is installed inside the other end of the frame.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] I. This utility model, through its designed replacement component, allows for quick and stable removal of the filter screen from the spray drying cylinder when replacement is needed. First, a pulling force is applied to the guide plate to pull the connecting rod out of the support column. Then, an upward pulling force is applied to the support column to pull the filter screen out of the spray drying cylinder. A new filter screen is placed inside the spray drying cylinder, and the support column moves downwards along the guide frame. The fixing column is then inserted into the fixing plate. Finally, the connecting rod is inserted into the support column and the guide frame in sequence, connecting the two sets of magnets. The silicone ring is then secured inside the support column. This solution allows for quick and stable removal of the filter screen from the spray drying cylinder for replacement, and the operation is simple.

[0016] II. Based on the first beneficial effect, when the stencil needs cleaning, with the help of the cleaning components, the stencil with solder paste is first placed in the stencil basket. After setting the cleaning parameters through the control panel, the equipment is started. The moving arm transfers the stencil basket into the ultrasonic cleaning tank. The ultrasonic generator is activated, generating high-frequency vibrations in the solvent. The cavitation effect is used to peel off the solder paste from the stencil holes. The solvent circulation system works simultaneously to filter and recover impurities in the solvent, extending the solvent's lifespan. After cleaning, the moving arm moves the stencil basket into the spray drying tank. The spray system performs a fine rinse on the stencil, and the built-in water jet and air knife further dry the stencil, ensuring no moisture residue. During this process, the forced exhaust fan runs continuously to remove moisture and volatile gases, maintaining environmental safety. Finally, the cleanliness of the stencil is manually checked. After confirmation of its quality, it is transferred to the SMT production line. This solution can efficiently clean the stencil. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0019] Figure 2 This is a diagram showing the internal structure of the frame of this utility model;

[0020] Figure 3 This is a cross-sectional view of the spray drying cylinder of this utility model;

[0021] Figure 4 A cross-sectional view of the replacement component of this utility model;

[0022] Figure 5 This utility model Figure 4 Enlarged view of point A.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 11. Frame; 12. Control panel; 13. Moving arm; 14. Steel mesh basket; 15. Ultrasonic cleaning tank; 16. Spray drying tank; 161. Built-in water jet and air knife; 17. Solvent circulation system; 18. Water circulation system; 19. Forced exhaust ventilation;

[0025] 21. Fixing plate; 22. Fixing column; 23. Filter screen; 24. Support column; 25. Guide frame; 26. Magnet block; 27. Connecting rod; 28. Silicone ring; 29. ​​Guide plate. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] Please see Figures 1-5As shown, this embodiment is a steel mesh cleaning machine, comprising:

[0030] Cleaning assembly and replacement assembly; the replacement assembly is located inside one side of the cleaning assembly; the cleaning assembly includes a spray drying tank 16;

[0031] Replacement components include a fixing plate 21, a fixing column 22, a filter screen 23, a support column 24, and a guide frame 25; the fixing plate 21 is fixed to both ends of one side of the inner surface of the spray drying cylinder 16, the fixing column 22 is inserted into the inside of the fixing plate 21, the filter screen 23 is fixed to the upper surface of the fixing column 22, the support column 24 is fixed to the middle of the upper surface of the filter screen 23, and the guide frame 25 is fixed to one side of the inner surface of the spray drying cylinder 16, with the support column 24 located inside the guide frame 25;

[0032] The fixing plate 21 is used to connect with the fixing column 22 to fix the filter screen 23 in the required position. The filter screen 23 is used to be installed in the water circulation system 18 to extend the service life of the water circulation system 18. The support column 24 facilitates the movement of the filter screen 23 to the required position. The guide frame 25 is used to stably fix the support column 24 in the required position.

[0033] The guide frame 25 is embedded with a magnet block 26. There are two sets of magnet blocks 26, and a connecting rod 27 is fixed on the outer surface of one end of the magnet block 26. The connecting rod 27 is located inside the support column 24.

[0034] The magnet 26 is used to fix the connecting rod 27 inside the guide frame 25, thereby fixing the support column 24 in the desired position, and the connecting rod 27 is used to restrict the support column 24 in the desired position;

[0035] A silicone ring 28 is fixed to the outer surface of the connecting rod 27. The silicone ring 28 is stuck inside the support column 24. A guide plate 29 is fixed to the outer surface of the connecting rod 27.

[0036] The silicone ring 28 not only securely fixes the connecting rod 27 inside the support column 24, but also keeps the environment inside the support column 24 sealed. The guide plate 29 facilitates moving the connecting rod 27 to the desired position.

[0037] Working principle: When the filter screen 23 needs to be replaced, first apply a pulling force to the guide plate 29 to pull the connecting rod 27 out of the support column 24, then apply an upward pulling force to the support column 24 to pull the filter screen 23 out of the spray drying cylinder 16, put the new filter screen 23 into the spray drying cylinder 16, and move the support column 24 downward along the guide frame 25, insert the fixing column 22 into the fixing plate 21, and then insert the connecting rod 27 into the support column 24 and the guide frame 25 in sequence, so that the two sets of magnet blocks 26 are connected together, and the silicone ring 28 is locked inside the support column 24.

[0038] This step allows for quick and stable removal and replacement of the filter screen 23 from the spray drying tank 16, and the operation is simple.

[0039] Please see Figure 1 and Figure 2 As shown, this embodiment is based on the above embodiment and further includes a cleaning component. The cleaning component includes a frame 11, an operation panel 12, a movable arm 13, and a steel mesh basket 14. The operation panel 12 is fixed inside the other side of the frame 11, the movable arm 13 is fixed on the inner surface of one side of the frame 11, and the steel mesh basket 14 is fixed on the outer surface of the movable arm 13.

[0040] The frame 11 is the structural frame that supports the entire equipment and is used to fix and integrate other components to ensure stable operation of the equipment. The control panel 12 is the control center of the equipment, used to set cleaning parameters, start / stop the equipment, and monitor the operating status. The moving arm 13 is used to move the steel mesh basket 14 between different work stations. The steel mesh basket 14 is used to load the steel mesh to be cleaned.

[0041] An ultrasonic cleaning cylinder 15 is fixed on the inner surface of the frame 11. The ultrasonic cleaning cylinder 15 is located at the bottom of the steel mesh basket 14, and a spray drying cylinder 16 is located on one side of the ultrasonic cleaning cylinder 15. An internal water jet air knife 161 is fixed inside the spray drying cylinder 16. A solvent circulation system 17 is fixed on the inner surface of the other side of the frame 11.

[0042] The ultrasonic cleaning tank 15 has a built-in ultrasonic generator that generates a cavitation effect through high-frequency vibration to remove solder paste residue from the stencil holes. The spray drying tank 16 is used to spray and rinse the stencil in the final stage and blow-dry the stencil with a built-in water jet and air knife 161 to ensure that the stencil is completely dry. The solvent circulation system 17 is used to circulate, filter and reuse the cleaning solvent, remove impurities through pumps and filters, extend solvent life and maintain cleaning efficiency.

[0043] A water circulation system 18 is fixed on one side of the spray drying cylinder 16, and a forced exhaust fan 19 is installed inside the other end of one side of the frame 11.

[0044] The water circulation system 18 is used to filter and recycle clean water, reducing water consumption, while the forced exhaust system 19 is used to quickly remove harmful gases generated during the cleaning process.

[0045] Working principle: When cleaning the stencil is required, the stencil with solder paste is first placed in the stencil basket 14. After setting the cleaning parameters through the operation panel 12, the equipment is started. The moving arm 13 transfers the stencil basket 14 into the ultrasonic cleaning tank 15. The ultrasonic generator is started, generating high-frequency vibrations in the solvent. The cavitation effect is used to peel off the solder paste inside the stencil holes. The solvent circulation system 17 works simultaneously to filter and recover impurities in the solvent, extending the solvent's lifespan. After cleaning, the moving arm 13 moves the stencil basket 14 into the spray drying tank 16. The spray system performs a fine rinse on the stencil, and the built-in water jet and air knife 161 further dries the stencil to ensure no moisture residue. During this process, the forced exhaust fan 19 runs continuously to remove moisture and volatile gases, maintaining environmental safety. Finally, the cleanliness of the stencil is manually checked. After confirmation that it is qualified, it is transferred to the SMT production line for use.

[0046] This step can effectively clean the steel mesh.

[0047] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A steel mesh cleaning machine, characterized in that, include: A cleaning assembly and a replacement assembly; the replacement assembly is located inside one side of the cleaning assembly; the cleaning assembly includes a spray drying tank (16); The replacement components include a fixing plate (21), a fixing column (22), a filter screen (23), a support column (24), and a guide frame (25). The fixing plate (21) is fixed at both ends on one side of the inner surface of the spray drying cylinder (16), the fixing column (22) is inserted into the inside of the fixing plate (21), the filter screen (23) is fixed on the upper surface of the fixing column (22), the support column (24) is fixed in the middle of the upper surface of the filter screen (23), and the guide frame (25) is fixed on one side of the inner surface of the spray drying cylinder (16), with the support column (24) located inside the guide frame (25).

2. The steel mesh cleaning machine according to claim 1, characterized in that, The guide frame (25) is inlaid with a magnet block (26). There are two sets of magnet blocks (26), and a connecting rod (27) is fixed on the outer surface of one end of the magnet block (26). The connecting rod (27) is located inside the support column (24).

3. A steel mesh cleaning machine according to claim 2, characterized in that, A silicone ring (28) is fixed on the outer surface of the connecting rod (27), and the silicone ring (28) is stuck inside the support column (24). A guide plate (29) is fixed on the outer surface of the connecting rod (27).

4. A steel mesh cleaning machine according to claim 1, characterized in that, The cleaning assembly also includes a frame (11), an operation panel (12), a movable arm (13), and a steel mesh basket (14); the operation panel (12) is fixed inside the other side of the frame (11), the movable arm (13) is fixed on the inner surface of one side of the frame (11), and the steel mesh basket (14) is fixed on the outer surface of the movable arm (13).

5. A steel mesh cleaning machine according to claim 4, characterized in that, An ultrasonic cleaning cylinder (15) is fixed on the inner surface of the frame (11). The ultrasonic cleaning cylinder (15) is located at the bottom of the steel mesh basket (14), and the spray drying cylinder (16) is located on one side of the ultrasonic cleaning cylinder (15). An internal water jet air knife (161) is fixed inside the spray drying cylinder (16); a solvent circulation system (17) is fixed on the inner surface of the other side of the frame (11).

6. A steel mesh cleaning machine according to claim 1, characterized in that, A water circulation system (18) is fixed on one side of the spray drying cylinder (16), and a forced exhaust fan (19) is installed inside the other end of the frame (11).

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