Insulation board surface pattern coining equipment
By designing detachable heating components and mold structures in the pattern embossing equipment, as well as the coordination of guide grooves and transmission screws, the problem of inconvenient template replacement is solved, the processing efficiency and the accuracy of pattern embossing are improved, and convenient mold replacement and precise positioning of insulation boards are achieved.
Patent Information
- Application Number
- CN202520777053.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-04-23
AI Technical Summary
In the existing technology, the template replacement of pattern embossing equipment is inconvenient, especially when different models of molds need to be changed when producing different batches of insulation boards, which leads to operational inconvenience.
A pattern embossing device for insulation board surface was designed. By setting a connecting flange at the lower end of the pressure transmission rod and installing the heating component in a detachable manner, the outer surface is covered with a detachable pattern mold. An extension rod and a suspension bracket are set on the side of the heating component to support the vertical connecting rod. A cutting line is set below the vertical connecting rod. A guide groove and a transmission screw are set on the operating table to support the width limiting plate, so as to realize convenient replacement of mold and heating component and precise positioning of insulation board.
It enables convenient mold replacement, improves processing efficiency and the accuracy of pattern imprinting, and enhances production efficiency and product quality.
Smart Images

Figure CN223821351U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pattern embossing technology, and in particular to a pattern embossing device for the surface of insulation board. Background Technology
[0002] Pattern embossing typically uses a cylinder or other driving device to apply pressure to the surface of an object using a template, thus imprinting the pattern onto the object's surface. To improve the efficiency and stability of pattern embossing, the mold is heated.
[0003] Chinese Patent Publication No. CN 222756065 U discloses a utility model patent entitled "A Surface Texture Forming Device for Exterior Wall Insulation Panels," which specifically discloses: a hot-press fixing seat is provided on the outside of the base, and a hot-pressing assembly is mounted on the hot-pressing fixing seat, including a mounting plate, a hot-pressing cylinder, a fixing shaft head, and a hot-pressing top plate. A hot-pressing mold with an embedded heating tube is installed at the bottom of the hot-pressing top plate for texture forming. The hot-pressing fixing seat and hot-pressing assembly drive the hot-pressing top plate downward through the hot-pressing cylinder, and the hot-pressing mold performs hot-pressing forming on the panel material, realizing rapid surface texture forming, simplifying the operation process, and improving processing efficiency. At the same time, the panel fixing assembly fixes the insulation panel with side blocks and top blocks to ensure the stability and accuracy of hot-pressing forming. The entire equipment has a simple structure, is easy to operate, and can quickly and efficiently complete the surface texture forming operation of insulation panels, improving product quality and production efficiency.
[0004] However, the aforementioned existing technology has certain drawbacks in its use: during the production of insulation boards, different models and patterns of molds are used depending on the product batch. The existing technology integrates the heating component and the mold into a single unit, which makes mold replacement inconvenient. Utility Model Content
[0005] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a pattern embossing device for the surface of insulation boards, so as to solve the problem that it is inconvenient to change the template in the prior art.
[0006] To achieve the above and other related objectives, this utility model provides a pattern embossing device for the surface of insulation board, including an operating table, a pressing device support frame provided on the top of the operating table, and a pressure transmission rod installed on the pressing device support frame, the pressure transmission rod being able to extend and retract vertically;
[0007] The lower end of the pressure transmission rod is provided with a connecting flange, and a heating component is detachably installed below the connecting flange. The outer surface of the heating component is covered with a detachable patterned mold.
[0008] The heating assembly has a heating element inside, and the heat from the heating element is conducted to the pattern mold through the heating assembly.
[0009] Preferably, the side surface of the heating component is provided with a series of snap-fit grooves, and the side surface of the pattern mold is provided with a recessed locking strip;
[0010] The recessed locking bar is recessed inside the snap-fit groove to limit and support the pattern mold.
[0011] Preferably, expansion joints are provided vertically at all four corners of the pattern mold.
[0012] Preferably, there are multiple heating elements, which are evenly distributed inside the heating assembly.
[0013] The heating assembly has a power supply terminal on its top, which is electrically connected to all heating components.
[0014] Preferably, the heating component has an extension rod on its side, a suspension bracket on the extension rod, vertical connecting rods on both sides of the suspension bracket, and a cutting line at the bottom between the two vertical connecting rods, the cutting line being heated by electricity.
[0015] Preferably, the length of the suspension bracket is greater than the width of the operating table, and the opposing surfaces of the two vertical connecting rods are both located outside the side of the operating table.
[0016] Preferably, the extension rod has a horizontal adjustment groove along the axial direction, and each of the vertical connecting rods has a vertical adjustment groove along the axial direction;
[0017] The top of the suspension frame is mounted on the extension rod via a locking fastener that passes through a horizontal adjustment slot.
[0018] The vertical connecting rod is fixed to the side of the suspension frame by a locking fastener passing through the vertical adjustment slot.
[0019] Preferably, the top of the operating table is provided with two horizontal guide grooves, and the bottom of the operating table is provided with two lead screw mounting brackets, which are respectively located at both ends of the two guide grooves.
[0020] Two rotatable transmission screws are provided between the two screw mounting brackets, and the two transmission screws are respectively located directly below the two guide slots;
[0021] Two width limiting plates are sleeved on the transmission screw. The two width limiting plates are located at both ends of the transmission screw, and the two width limiting plates move in opposite directions as the transmission screw rotates.
[0022] Preferably, both of the two drive screws are provided with driven pulleys along their axial direction, and the outer surfaces of the two driven pulleys are provided with drive belts for meshing connection.
[0023] Preferably, one end of one of the drive screws is provided with a hand crank.
[0024] As described above, the heat insulation board surface pattern embossing equipment of this utility model has the following beneficial effects:
[0025] 1. This utility model provides a connecting flange at the lower end of the pressure transmission rod and installs the heating component in a detachable manner. At the same time, a pattern mold is covered on the outer surface of the heating component, and the pattern mold is installed on the pattern mold in a detachable manner. During use, different pattern molds can be replaced according to processing needs. In addition, different heating components can be replaced according to different insulation board sizes, thus achieving the effect of conveniently replacing pattern molds.
[0026] 2. This utility model improves processing efficiency by setting an extension rod on the side of the heating component and a suspension bracket on the extension rod to support the vertical connecting rod. At the same time, a cutting line is set below the vertical connecting rod. When the insulation board pattern is imprinted, the vertical connecting rod will descend with the heating component, and the end of the insulation board can be cut or trimmed by the cutting line.
[0027] 3. This utility model sets two guide grooves on the operating table and sets a transmission screw below the guide grooves to support and drive the width limiting plate. When processing the insulation board, the placement position of the insulation board can be restricted by adjusting the distance between the two width limiting plates, thereby improving the accuracy of the pattern imprinting position.
[0028] Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value. Attached Figure Description
[0029] Figure 1 The diagram shown is a structural schematic of this utility model.
[0030] Figure 2 The diagram shown is a bottom view of the structure of this utility model.
[0031] Figure 3 The diagram shown is a side view of the structure of this utility model.
[0032] Figure 4 The diagram shown is an assembly schematic of the pattern mold of this utility model.
[0033] Figure 5 The diagram shown is a cross-sectional view of the heating component of this utility model.
[0034] Component designation explanation:
[0035] 1. Control panel; 11. Guide groove; 12. Lead screw mounting bracket; 13. Transmission lead screw; 14. Driven pulley; 15. Transmission belt; 16. Hand crank; 17. Width limiting plate;
[0036] 2. Pressing equipment support frame;
[0037] 3. Pressure transmission rod; 31. Connecting flange; 32. Heating assembly; 321. Snap-fit groove; 322. Power supply terminal; 323. Heating component; 33. Pattern mold; 331. Concave locking strip; 332. Expansion joint; 34. Extension rod; 341. Horizontal adjustment groove; 35. Suspension bracket; 36. Vertical connecting rod; 361. Vertical adjustment groove; 37. Cutting line. Detailed Implementation
[0038] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0039] Please see Figures 1 to 5 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the technical content disclosed in this invention. Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and are not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.
[0040] like Figures 1-3 As shown, this utility model provides a pattern embossing device for the surface of insulation boards, including an operating table 1. When embossing patterns on the surface of the insulation board, the insulation board is placed on top of the operating table 1 for the operation. A pressing equipment support frame 2 is provided on the top of the operating table 1. The pressing equipment support frame 2 is equipped with a hydraulic or pneumatic device and an electrical control system, which are used to control the mold to apply pressure and heat to the surface of the insulation board, respectively. A pressure transmission rod 3 is installed on the pressing equipment support frame 2, and the pressure transmission rod 3 can extend and retract vertically under the drive of the hydraulic or pneumatic device.
[0041] A connecting flange 31 is provided at the lower end of the pressure transmission rod 3. A heating component 32 is detachably installed below the connecting flange 31 using bolt connections or other methods. The outer surface of the heating component 32 is covered with a detachable pattern mold 33. When the insulation board size is different, the heating component 32 and the pattern mold 33 can be replaced accordingly. A heating element 323 is provided inside the heating component 32. The heat from the heating element 323 is conducted to the pattern mold 33. When the pressure transmission rod 3 applies downward pressure, the bottom of the pattern mold 33 can contact the surface of the insulation board, thus imprinting the pattern.
[0042] like Figure 4 As shown, in some embodiments, the side surface of the heating assembly 32 of this invention is provided with a series of snap-fit grooves 321, and the side surface of the pattern mold 33 is provided with a recessed locking strip 331. The recessed locking strip 331 is recessed inside the snap-fit groove 321 to limit and support the pattern mold 33. Through the cooperation of the snap-fit groove 321 and the recessed locking strip 331, the pattern mold 33 can be quickly changed when there are different patterns of the same size.
[0043] like Figure 4 As shown, in some embodiments, expansion joints 332 are vertically provided at all four corners of the pattern mold 33 of this utility model, so that the side walls of the pattern mold 33 can expand outward and rebound under the action of elasticity after expansion, so that the concave locking strip 331 is locked in the locking groove 321. This further improves the ease of installation of the pattern mold 33.
[0044] like Figure 5 As shown, in some embodiments, the number of heating elements 323 of this invention is multiple, and the multiple heating elements 323 are evenly distributed inside the heating assembly 32, and the heating assembly 32 is a resistance heating device. Therefore, when the bottom of the heating assembly 32 is heated by the heating elements 323, the heat can be evenly distributed.
[0045] The heating assembly 32 has a power supply terminal 322 on its top, which is electrically connected to all heating components 323. In use, the power supply terminal 322 is connected to a power supply device via a cable to supply power to all heating components 323.
[0046] like Figure 1As shown, in some embodiments, the heating component 32 of this invention has an extension rod 34 on its side, a suspension bracket 35 on the extension rod 34, and vertical connecting rods 36 on both sides of the suspension bracket 35. A cutting line 37 is provided at the bottom between the two vertical connecting rods 36, and the cutting line 37 can be heated by electricity. The extension rod 34 moves up and down with the heating component 32, causing the cutting line 37 to move. When imprinting patterns on the insulation board, the descending cutting line 37 cuts the insulation board or trims its ends. This improves the efficiency of insulation board processing and reduces the power required for subsequent trimming and cutting of the insulation board.
[0047] like Figure 3 As shown, in some embodiments, the length of the suspension bracket 35 of this utility model is greater than the width of the operating table 1, and the opposing surfaces of the two vertical connecting rods 36 are both located outside the side of the operating table 1. During the embossing process, the descending cutting line 37 will not fail to completely cut the insulation board because the bottom of the vertical connecting rod 36 overlaps with the top of the operating table 1.
[0048] like Figure 1 As shown, in some embodiments, the extension rod 34 of this invention has a horizontal adjustment groove 341 along the axial direction, and each vertical connecting rod 36 has a vertical adjustment groove 361 along the axial direction. The top of the suspension bracket 35 is installed on the extension rod 34 through the horizontal adjustment groove 341 by fasteners. The side of the suspension bracket 35 is fixed to the vertical connecting rod 36 through the vertical adjustment groove 361 by fasteners. In specific use, the installation position of the suspension bracket 35 can be adjusted according to the required size of the insulation board to cut a suitable length. At the same time, the height of the cutting line 37 can also be adjusted according to the thickness of different insulation boards, so that the cutting line 37 can completely cut the insulation board when the pattern mold 33 presses the pattern.
[0049] like Figure 1 and Figure 2 As shown, in some embodiments, the top of the operating table 1 of this utility model is horizontally provided with two guide grooves 11, and the bottom of the operating table 1 is provided with two lead screw mounting brackets 12, which are respectively located at both ends of the two guide grooves 11. Two rotatable transmission lead screws 13 are provided between the two lead screw mounting brackets 12, and the two transmission lead screws 13 are respectively located directly below the two guide grooves 11. Two width limiting plates 17 are sleeved on the transmission lead screws 13, which are respectively located at both ends of the transmission lead screws 13. The two width limiting plates 17 move relative to each other through the threads in different directions at both ends of the transmission lead screws 13 as the transmission lead screws 13 rotate, thereby adjusting the distance between the two width limiting plates 17. When processing the insulation board, both sides of the insulation board are made to abut against the opposite surfaces of the width limiting plates 17 to prevent the insulation board from shifting left and right, which would lead to inaccurate pattern printing positions.
[0050] like Figure 2 As shown, in some embodiments, both drive screws 13 of this invention are axially equipped with driven pulleys 14, and the outer surfaces of the two driven pulleys 14 are connected by drive belts 15. When one drive screw 13 rotates, the other drive screw 13 will rotate through the drive belt 15, achieving synchronous rotation of the two drive screws 13. This allows the two width-limiting plates 17 to move stably and synchronously. At the same time, the driven pulleys 14 can also limit the maximum movement position of the width-limiting plate 17. When the side of the width-limiting plate 17 is in contact with the side of the driven pulley 14, the width-limiting plate 17 cannot continue to move and stops.
[0051] like Figure 2 and Figure 3 As shown, in some embodiments, one end of one of the transmission screws 13 of this invention is provided with a hand crank 16. By manually driving the hand crank 16, one of the transmission screws 13 can be rotated, thereby changing the distance between the two width limiting plates 17.
[0052] The specific usage process of this utility model is as follows:
[0053] Adjust the distance between the two width limiting plates 17 according to the required size of the insulation board to be processed, and install the appropriate heating components 32 and pattern molds 33 according to the different patterns;
[0054] Adjust the installation position of the suspension bracket 35 and the installation height of the vertical connecting rod 36 according to the processing dimensions and thickness of the insulation board.
[0055] The insulation board is pushed between the width limiting plates 17, and then the heated pattern mold 33 is driven by the pressure transmission rod 3 to press the pattern against the outer surface of the insulation board. At this time, the cutting line 37 will descend as the pattern mold 33 descends to trim the end of the insulation board or cut the insulation board to size.
[0056] In summary, the insulation board surface pattern embossing equipment of this utility model, by setting a connecting flange 31 at the lower end of the pressure transmission rod 3 and installing the heating component 32 in a detachable manner, and covering the outer surface of the heating component 32 with a pattern mold 33, and detachably installing the pattern mold 33 on the heating component 32, can easily replace different pattern molds 33 according to processing needs during use. At the same time, different heating components 32 can be replaced according to different insulation board sizes, thus achieving the effect of convenient pattern template replacement.
[0057] This invention improves processing efficiency by providing an extension rod 34 on the side of the heating component 32 and a suspension bracket 35 on the extension rod 34 to support the vertical connecting rod 36, and a cutting line 37 below the vertical connecting rod 36. When the insulation board pattern is imprinted, the vertical connecting rod 36 will descend with the heating component 32, and the end of the insulation board can be cut or trimmed through the cutting line 37.
[0058] This utility model provides two guide grooves 11 on the operating table 1 and a transmission screw 13 below the guide grooves 11 to support and transmit the width limiting plate 17. When processing the insulation board, the placement position of the insulation board can be restricted by adjusting the distance between the two width limiting plates 17, thereby improving the accuracy of the pattern imprinting position.
[0059] Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value.
[0060] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A pattern embossing device for the surface of insulation boards, characterized in that, Includes an operating table (1), the top of which is provided with a pressing equipment support frame (2), and a pressure transmission rod (3) is installed on the pressing equipment support frame (2), which can extend and retract vertically; The lower end of the pressure transmission rod (3) is provided with a connecting flange (31), and a heating component (32) is detachably installed below the connecting flange (31). The outer surface of the heating component (32) is covered with a detachable pattern mold (33). The heating assembly (32) has a heating element (323) inside, and the heat from the heating element (323) is conducted to the pattern mold (33) through the heating assembly (32).
2. The insulation board surface pattern embossing equipment according to claim 1, characterized in that: The heating component (32) has a cyclically opened snap-fit groove (321) on its side surface, and the pattern mold (33) has a recessed locking strip (331) on its side surface. The recessed locking bar (331) is recessed inside the snap-fit groove (321) to limit and support the pattern mold (33).
3. The insulation board surface pattern embossing equipment according to claim 2, characterized in that: The four corners of the pattern mold (33) are each provided with expansion joints (332) vertically.
4. The insulation board surface pattern embossing equipment according to claim 1, characterized in that: The number of heating elements (323) is multiple, and the multiple heating elements (323) are evenly distributed inside the heating assembly (32); The heating component (32) is provided with a power supply terminal (322) on its top, and the power supply terminal (322) is electrically connected to all heating components (323).
5. The insulation board surface pattern embossing equipment according to claim 1, characterized in that: The heating component (32) has an extension rod (34) on its side, a suspension bracket (35) on the extension rod (34), vertical connecting rods (36) on both sides of the suspension bracket (35), and a cutting line (37) at the bottom between the two vertical connecting rods (36), which can be heated by electricity.
6. The insulation board surface pattern embossing equipment according to claim 5, characterized in that: The length of the suspension bracket (35) is greater than the width of the operating table (1), and the opposite faces of the two vertical connecting rods (36) are both located outside the side of the operating table (1).
7. The insulation board surface pattern embossing equipment according to claim 6, characterized in that: The extension rod (34) is provided with a horizontal adjustment groove (341) along the axial direction, and each of the vertical connecting rods (36) is provided with a vertical adjustment groove (361) along the axial direction. The top of the suspension bracket (35) is mounted on the extension rod (34) through a locking fastener passing through the horizontal adjustment slot (341); The side of the suspension bracket (35) is fixed with a vertical connecting rod (36) through a locking fastener penetrating the vertical adjustment groove (361).
8. The insulation board surface pattern embossing equipment according to claim 1, characterized in that: The top of the operating table (1) is provided with two guide grooves (11) and the bottom of the operating table (1) is provided with two screw mounting brackets (12), which are located at the two ends of the two guide grooves (11). Two rotatable transmission screws (13) are provided between the two screw mounting brackets (12), and the two transmission screws (13) are respectively located directly below the two guide grooves (11); Two width limiting plates (17) are sleeved on the transmission screw (13). The two width limiting plates (17) are located at both ends of the transmission screw (13), and the two width limiting plates (17) move in opposite directions as the transmission screw (13) rotates.
9. The insulation board surface pattern embossing equipment according to claim 8, characterized in that: Both of the two drive screws (13) are provided with driven pulleys (14) in the axial direction, and the outer surfaces of the two driven pulleys (14) are provided with drive belts (15) for meshing connection.
10. The insulation board surface pattern embossing equipment according to claim 9, characterized in that: One end of one of the drive screws (13) is equipped with a hand crank (16).
Citation Information
Patent Citations
Surface line forming equipment for external wall thermal insulation plaque
CN222756065U