Testing mechanism and multi-station testing equipment
By designing an automated testing mechanism, and utilizing push-pull and lifting devices to automatically connect and disconnect products from mating plates, the problem of low testing efficiency caused by manual operations is solved, thereby improving the testing and manufacturing efficiency of products.
Patent Information
- Application Number
- CN202423201338.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing technologies, the insertion process between the product and the mating plate relies on manual operation, resulting in low testing efficiency and failing to meet the needs of high-efficiency testing.
A testing mechanism was designed, including a base, a conveying device, a push-pull device, and a lifting device. It realizes the insertion and separation of products and docking plates in an automated manner. By utilizing the synergistic effect of the push-pull device and the lifting device, it automatically completes the feeding, discharging, and testing state transition of products.
It enables automated insertion and disconnection of products, improving testing efficiency and enhancing both product testing and manufacturing efficiency.
Smart Images

Figure CN223822781U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of automated testing, and in particular to a testing mechanism and a multi-station testing device. Background Technology
[0002] Currently, some products require interlocking with a docking plate during testing. The docking plate is equipped with multiple connectors that connect to the product, enabling testing in at least one state of electrical conduction, air conduction, or liquid conduction. Currently, most of these connections between the product and the docking plate are made manually, which is inefficient and cannot meet the product's need for high-efficiency testing.
[0003] Therefore, improvements to existing technologies are necessary. Utility Model Content
[0004] This utility model provides a testing mechanism and a multi-station testing device, which mainly solves the technical problem of how to improve the testing efficiency of products under the testing conditions of product requirements and interlocking of docking plates.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A testing mechanism includes a base and a conveying device, a docking plate, a push-pull device, and a lifting device respectively connected to the base. The conveying device is used to convey the product to be tested to the top of the lifting device or to send the tested product outward. The lifting device is disposed in the middle area of the conveying device and is used to drive the product to be tested located on the conveying device to move in the vertical direction. The push-pull device is disposed on one side of the lifting device and is used to pull the product lifted by the lifting device to interlock with the docking plate or to push the product to separate from the docking plate.
[0007] In one of the technical solutions, the push-pull device includes a driver, a mounting plate, and a lever connected in sequence. The driver is fixed to the base, the mounting plate is slidably connected to the base, and the lever is fixed to the mounting plate and is driven by the driver to pull or push the product to be tested.
[0008] In one of the technical solutions, the bottom of the lever is provided with a downward-opening slot, which is used for embedding the product to be tested, which is lifted by the lifting device.
[0009] In one of the technical solutions, the lifting device includes an actuator and a lifting plate connected in sequence. The actuator is fixed on the base, and the lifting plate is driven by the actuator to move in the vertical direction.
[0010] In one of the technical solutions, the direction in which the conveying device drives the product to be tested is designated as a first direction. The push-pull device is located on one side of the conveying device along the first direction and is used to pull or push the product in a straight line along the first direction.
[0011] In one of the technical solutions, the direction in which the conveying device drives the product to be tested is designated as a first direction, and the conveying device is used to drive the tested product outward in the opposite direction of the first direction.
[0012] This application also provides a multi-station testing device, including a feeding line, a plurality of lifting and transferring mechanisms disposed in the middle region of the feeding line, and a plurality of the aforementioned testing mechanisms. The plurality of testing mechanisms are disposed on one side of the feeding line and are adjacent to the plurality of lifting and transferring mechanisms in a one-to-one correspondence. The feeding line is used to drive the product to move along a second direction. The lifting and transferring mechanism is used to drive the product on the feeding line to be lifted upward and move the product to be tested along the first direction to the conveying device corresponding to one of the testing mechanisms. The lifting and transferring mechanism is also used to receive the tested product from the conveying device in the opposite direction of the first direction and place the tested product downward on the feeding line.
[0013] In one of the technical solutions, the lifting and transferring mechanism includes a fixed base, a lifting cylinder, a lifting seat, and a feeding device;
[0014] The lifting cylinder is fixed to the fixed base, the feeding device is fixed to the lifting base, the lifting base and the fixed base are slidably connected in the vertical direction, the lifting cylinder is connected to the lifting base and is used to drive the lifting base and the feeding device to move together in the vertical direction, and the feeding direction of the feeding device is parallel to the first direction.
[0015] In one technical solution, the multi-station testing equipment further includes a return line, a first lifting conveyor, and a second lifting conveyor; the return line is located below the feeding line, the first lifting conveyor is located at one end of the feeding line along the second direction and is used to transfer the tested products on the feeding line to the return line, and the second lifting conveyor is located at one end of the feeding line in the opposite direction to the second direction and is used to transfer the tested products on the return line to the feeding line.
[0016] In one of the technical solutions, the feeding line is provided with at least two manual feeding areas in the opposite direction to the second direction of the plurality of lifting and conveying mechanisms.
[0017] Compared with the prior art, the testing mechanism provided by this utility model has at least the following beneficial effects:
[0018] In operation, this system involves a conveyor transporting the product to a designated position, followed by a lifting device that jacks the product upwards, separating it from the conveyor. A push-pull device then pulls the product, automatically aligning it with a docking plate, at which point the product enters testing mode. After testing, the push-pull device pushes the tested product away from the docking plate, and the lifting device lowers the product back onto the conveyor. Finally, the conveyor ejects the tested product. This system enables automatic product feeding, automatic product unloading, and automatic docking and separation with the docking plate, thus significantly improving product testing efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a testing mechanism provided in Embodiment 1 of this application;
[0021] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;
[0022] Figure 3 This is a schematic diagram of the structure of a multi-station testing device provided in Embodiment 2 of this application;
[0023] Figure 4 This is a schematic diagram of the structure of a multi-station testing device provided in Embodiment 2 of this application after the outer casing is concealed;
[0024] Figure 5 This is a schematic diagram of the lifting and transferring mechanism provided in Embodiment 2 of this application.
[0025] Figure label:
[0026] 10. Testing mechanism; 1. Base; 2. Conveying device; 3. Docking plate; 31. Connector; 4. Push-pull device; 41. Driver; 42. Mounting plate; 43. Pulley; 431. Slot; 5. Lifting device; 51. Actuator; 52. Lifting plate; 6. Guide rod; 7. Feeding line; 71. Manual feeding area; 8. Lifting and transferring mechanism; 81. Fixed seat; 82. Lifting cylinder; 83. Lifting seat; 84. Feeding device; 91. Return line; 92. First lifting conveyor; 93. Second lifting conveyor. Detailed Implementation
[0027] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0028] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0029] It should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0032] Example 1
[0033] Please refer to the following: Figure 1 and Figure 2This utility model provides a testing mechanism, mainly including a base 1 and a conveying device 2, a docking plate 3, a push-pull device 4, and a lifting device 5 respectively connected to the base 1. The conveying device 2 is preferably a belt conveyor, used to convey the product to be tested to the top of the lifting device 5, or to send the tested product outwards. The lifting device 5 is located in the middle area of the conveying device 2, used to drive the product on the conveying device 2 to move vertically. The push-pull device 4 is located on the lifting device. On one side of the base 5, the push-pull device 4 is used to pull the product, which has been lifted by the lifting device 5, to the docking plate 3 for insertion or to push the product to separate from the docking plate 3. The docking plate 3 is provided with multiple connectors 31, which are actually multiple connectors 31 that are inserted into the product, allowing the product to be tested in at least one state of electrical conduction, pneumatic conduction, or hydraulic conduction. Preferably, the base 1 is also fixed with a guide rod 6 for guiding the product. The product can be inserted into the docking plate 3 more accurately along the guide rod 6, improving the accuracy of the insertion. Specifically, the product can be directly inserted into the docking plate 3, or indirectly inserted into it. Indirect insertion can be understood as the product being pre-clamped on a carrier with an integrated plate. After the product is placed on the carrier, it needs to be pre-connected to the integrated plate (at least one of electrical, hydraulic, or pneumatic connection). When the integrated plate and the docking plate 3 are inserted into each other, the integrated plate indirectly connects the product and the docking plate 3.
[0034] Specifically, in operation, the conveyor 2 transports the product to the designated position, and the lifting device 5 lifts the product upwards, separating it from the conveyor 2. Then, the push-pull device 4 pulls the product, automatically docking it with the docking plate 3, at which point the product enters the testing state. After testing, the push-pull device 4 pushes the tested product away from the docking plate 3, and the lifting device 5 drives the product downwards, placing it back onto the conveyor 2. Finally, the conveyor 2 ejects the tested product. In summary, this testing mechanism enables automatic product feeding, automatic product unloading, and automatic docking and separation with the docking plate 3, thus improving product testing efficiency.
[0035] Please see Figure 2The push-pull device 4 specifically includes a driver 41, a mounting plate 42, and a lever 43 connected in sequence. The driver 41 is fixed to the base 1, and is preferably a low-cost cylinder. The mounting plate 42 is slidably connected to the base 1 via a guide rod or slide rail. The lever 43 is fixed to the mounting plate 42. During operation, the driver 41 drives the mounting plate 42 and the lever 43 to move together in a straight line, allowing the lever 43 to pull the product and the docking plate 3 to interlock, and also to push the product and the docking plate 3 to separate. Preferably, the bottom of the lever 43 has a downward-opening slot 431. The product to be tested, lifted by the lifting device 5, will be embedded in the slot 431, allowing the lever 43 to pull or push the product under the drive of the driver 41. In other embodiments, the slot on the product or carrier can be used to insert the dial 43 into the slot of the product to be tested that is lifted by the lifting device 5, thereby enabling the dial 43 to pull or push the product under the drive of the driver 41.
[0036] Please see Figure 1 The lifting device 5 actually includes an actuator 51 and a lifting plate 52 connected in sequence. The actuator 51 is fixed on the base 1. The actuator 51 is preferably a low-cost cylinder. The actuator 51 is used to drive the lifting plate 52 to move in the vertical direction, so that the lifting plate 52 can lift the product to be tested or place the tested product on the conveying device 2.
[0037] Please see Figure 1 Let the direction in which the conveying device 2 drives the product to be tested be the first direction Y. The push-pull device 4 is preferably located on one side of the conveying device 2 along the first direction Y. The push-pull device 4 is preferably used to pull or push the product in a straight line along the first direction Y. Furthermore, the conveying device 2 is preferably used to drive the tested product outwards in the opposite direction of the first direction Y. This design facilitates the interconnection between the testing mechanism and the external feeding line in this embodiment. This allows the product, driven by the feeding line, to be automatically transferred to other workstations for other tests or other required processes, in addition to testing on the testing mechanism, thereby improving product manufacturing efficiency.
[0038] Example 2
[0039] Please refer to the following: Figures 3 to 5This embodiment provides a multi-station testing device, which mainly includes a feeding line 7, a lifting and conveying mechanism 8, and multiple testing mechanisms 10 as described in Embodiment 1 above. The multiple testing mechanisms 10 are arranged on one side of the feeding line 7, and the multiple testing mechanisms 10 are arranged adjacent to the multiple lifting and conveying mechanisms 8 in a one-to-one correspondence. This embodiment mainly takes three lifting and conveying mechanisms 8 and three testing mechanisms 10 as an example. During operation, the product is driven by the feeding line 7 to move along the second direction X. When the product to be tested is moved above a corresponding lifting and transferring mechanism 8, the lifting and transferring mechanism 8 drives the product on the feeding line 7 to be lifted upwards and moved along the first direction Y to the conveyor device 2 within a corresponding testing mechanism 10. After the conveyor device 2 drives the product to be tested to the designated position, the product and the docking plate 3 are inserted into each other and testing begins. After the product testing is completed, the conveyor device 2 drives the tested product to move out along the first direction Y to the lifting and transferring mechanism 8. Then, the lifting and transferring mechanism 8 receives the tested product from the conveyor device 2 in the opposite direction of the first direction X and places the tested product downwards onto the feeding line 7. Finally, the feeding line 7 drives the tested product to move out along the second direction X. Because this solution uses multiple testing mechanisms 10, multiple products can be tested simultaneously, thereby significantly improving product testing efficiency.
[0040] Please see Figure 5 The lifting and conveying mechanism 8 specifically includes a fixed base 81, a lifting cylinder 82, a lifting seat 83, and a feeding device 84. The lifting cylinder 82 is fixed on the fixed base 81, and the feeding device 84 is fixed on the top of the lifting seat 83. The lifting seat 83 is slidably connected to the fixed base 81 in the vertical direction via a guide rod or slide rail. The lifting cylinder 82 is connected to the lifting seat 83 and is used to drive the lifting seat 83 and the feeding device 84 to move together in the vertical direction. The feeding direction of the feeding device 84 is parallel to the first direction Y mentioned above. During operation, when the product to be tested is driven down by the feeding line 7 and arrives above the lifting and transferring mechanism 8, the lifting cylinder 82 drives the feeding device 84 to rise. The feeding device 84 will drag the product to be tested upward away from the feeding line 7. Then, the feeding device 84 drives the product to be tested to move along the first direction Y to the corresponding testing mechanism 10. After the product is tested in the testing mechanism 10, the feeding device 84 receives the tested product from the testing mechanism 10 in the opposite direction of the first direction X. Then, the lifting cylinder 82 drives the feeding device 84 to descend, so that the tested product can be placed downward on the feeding line 7.
[0041] Preferably, please refer to Figure 4The multi-station testing equipment in this embodiment also includes a return line 91, a first lifting conveyor 92, and a second lifting conveyor 93. The return line 91 is located below the feeding line 7. The first lifting conveyor 92 is located at one end of the feeding line 7 along the second direction X and is used to transfer the tested products on the feeding line 7 to the return line 91. The second lifting conveyor 93 is located at one end of the feeding line 7 along the opposite direction of the second direction X and is used to transfer the tested products on the return line 91 to the feeding line 7. With this design, the carriers used for loading products can be reused. More preferably, in the opposite direction of the second direction X of the plurality of lifting and transferring mechanisms 8, the feeding line 7 is provided with at least two manual loading areas 71. Operators can take out the tested products from the returned carriers at the manual loading areas 71 and reload the products to be tested into the returned carriers.
[0042] The above are merely preferred embodiments of the present utility model, and only specifically describe the technical principles of the present utility model. These descriptions are only for explaining the principles of the present utility model and should not be construed as limiting the scope of protection of the present utility model in any way. Based on this explanation, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model, as well as other specific embodiments of the present utility model that can be conceived by those skilled in the art without creative effort, should be included within the scope of protection of the present utility model.
Claims
1. A testing mechanism, characterized in that, The device includes a base and a conveying device, a docking plate, a push-pull device, and a lifting device respectively connected to the base. The conveying device is used to convey the product to be tested to the top of the lifting device or to send the tested product outward. The lifting device is located in the middle area of the conveying device and is used to drive the product located on the conveying device to move vertically. The push-pull device is located on one side of the lifting device and is used to pull the product that has been lifted by the lifting device to interlock with the docking plate or to push the product to separate from the docking plate.
2. The testing mechanism as described in claim 1, characterized in that, The push-pull device includes a driver, a mounting plate, and a lever connected in sequence. The driver is fixed to the base, the mounting plate is slidably connected to the base, and the lever is fixed to the mounting plate and is driven by the driver to pull or push the product to be tested.
3. The testing mechanism as described in claim 2, characterized in that, The bottom of the lever is provided with a downward-opening slot, which is used for embedding the product to be tested, which is lifted by the lifting device.
4. The testing mechanism as described in claim 2, characterized in that, The lifting device includes an actuator and a lifting plate connected in sequence. The actuator is fixed on the base, and the lifting plate is driven by the actuator to move in the vertical direction.
5. The testing mechanism as described in any one of claims 1 to 4, characterized in that, Let the direction in which the conveying device drives the product to be tested be the first direction. The push-pull device is located on one side of the conveying device along the first direction and is used to pull or push the product in a straight line along the first direction.
6. The testing mechanism as described in any one of claims 1 to 4, characterized in that, Let the direction in which the conveying device drives the product to be tested to be transported be the first direction, and the conveying device be used to drive the tested product to be sent out in the opposite direction of the first direction.
7. A multi-station testing device, characterized in that, The device includes a feeding line, multiple lifting and conveying mechanisms disposed in the middle region of the feeding line, and multiple testing mechanisms as described in claim 6. The multiple testing mechanisms are disposed on one side of the feeding line and are adjacent to each of the multiple lifting and conveying mechanisms. The feeding line is used to drive the product to move along a second direction. The lifting and conveying mechanisms are used to drive the product on the feeding line to be lifted upward and move the product to be tested along the first direction to the conveying device corresponding to one of the testing mechanisms. The lifting and conveying mechanisms are also used to receive the tested product from the conveying device in the opposite direction of the first direction and place the tested product downward on the feeding line.
8. The multi-station testing equipment as described in claim 7, characterized in that, The lifting and conveying mechanism includes a fixed base, a lifting cylinder, a lifting seat, and a feeding device; The lifting cylinder is fixed to the fixed base, the feeding device is fixed to the lifting base, the lifting base and the fixed base are slidably connected in the vertical direction, the lifting cylinder is connected to the lifting base and is used to drive the lifting base and the feeding device to move together in the vertical direction, and the feeding direction of the feeding device is parallel to the first direction.
9. The multi-station testing equipment as described in claim 7, characterized in that, The multi-station testing equipment also includes a return line, a first lifting conveyor, and a second lifting conveyor; the return line is located below the feeding line, the first lifting conveyor is located at one end of the feeding line along the second direction and is used to transfer the tested products on the feeding line to the return line, and the second lifting conveyor is located at one end of the feeding line in the opposite direction to the second direction and is used to transfer the tested products on the return line to the feeding line.
10. The multi-station testing equipment as described in claim 7, characterized in that, In the opposite direction to the second direction of the plurality of lifting and conveying mechanisms, the feeding line is provided with at least two manual feeding areas.