Dust fall device of bucket-wheel stacker-reclaimer

By installing a dust suppression device consisting of a high-pressure blower and fine mist nozzles on the bucket wheel stacker-reclaimer, the problem of dust diffusion generated by the bucket wheel stacker-reclaimer has been solved, achieving effective dust settling and improving environmental quality.

CN223822943UActive Publication Date: 2026-01-23DATANG INT POWER GENERATION CO LTD
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Patent Information

Application Number
CN202520115926.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-23
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

During the stacking and reclaiming process, bucket wheel stacker-reclaimers generate a large amount of dust due to the height difference and the operation of the bucket wheels, causing dust to spread and resulting in excessive dust concentrations in coal sheds and factory areas, thus affecting the environment.

Method used

Design a dust suppression device for a bucket wheel stacker-reclaimer. A high-pressure blower and a fine mist nozzle atomize water into fine mist particles of 0~30μm, which are sprayed onto the dust and merge with the dust particles, gradually condensing into particle clusters and settling to the ground by gravity. The spraying angle is adjusted by a rotating mechanism and a hydraulic rod.

Benefits of technology

It effectively reduces dust concentration, minimizes dust dispersion, and improves environmental quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223822943U_ABST
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Abstract

The utility model relates to the technical field of dust falling of bucket-wheel stackers and reclaimers, and discloses a dust falling device of a bucket-wheel stacker and reclaimer, which comprises a bucket-wheel tripper car assembly and a stock yard belt conveyor arranged at one end of the bucket-wheel tripper car assembly, a dust falling assembly is arranged on one side of the stock yard belt conveyor, and a high-pressure water pump is arranged in the dust falling device. Water is sucked out from a water tank and pressurized to a very high pressure, the water is atomized, then the water is atomized into 0-30 [mu] m fine mist particles through a fine mist nozzle to be sprayed out, according to the air conveying principle and under the action of a fan, water mist is thrown to a designated position through a high-pressure fan, and the dust position and the upper portion or the periphery of the dust position are subjected to mist spraying covering. Due to the design of the mist nozzles, water can form tiny water mist, the water mist and dust particles are fully fused and gradually coagulated into particle clusters, and the particle clusters rapidly settle to the ground under the action of self gravity, so that the purpose of dust falling is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a bucket wheel stacker reclaimer dust falling technology field, concretely is a bucket wheel stacker reclaimer dust falling device. BACKGROUND

[0002] The bucket wheel stacker reclaimer is a kind of continuous conveying high-efficiency handling machinery for both stacking and reclaiming in large dry bulk yard, which is composed of belt conveyor arm and its front end bucket wheel, rack and running mechanism, and the belt can run in both directions, and the material is sent out by bucket wheel during reclaiming, and the material is thrown to the yard by conveyor arm during stacking.

[0003] At present, in the process of stacking and reclaiming, the height difference and the operation of wheel bucket can drive airflow to generate a large amount of dust, and the dust generated by the bucket wheel stacker reclaimer cannot be sealed due to its large size and continuous movement, so the dust spreads a lot, causing the dust concentration of the greenhouse and factory area to exceed the standard and affecting the environment.

[0004] Therefore, we propose a bucket wheel stacker reclaimer dust falling device to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a bucket wheel stacker reclaimer dust falling device to solve the problem that the dust generated by the bucket wheel stacker reclaimer cannot be sealed due to its large size and continuous movement, so the dust spreads a lot, causing the dust concentration of the greenhouse and factory area to exceed the standard and affecting the environment.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a bucket wheel stacker reclaimer dust falling device, including bucket wheel tail car assembly and the stockyard belt conveyor set in the one end of bucket wheel tail car assembly, the one end of stockyard belt conveyor is provided with the discharge hopper assembly, the lower end of discharge hopper assembly is provided with running assembly, the lower end one side of discharge hopper assembly is connected with bucket wheel assembly through arm support belt conveyor, the one side of stockyard belt conveyor is provided with dust falling assembly, the lower end one side of stockyard belt conveyor is provided with water supply tank;

[0007] The dust falling assembly includes a water tank and a rotating mechanism arranged on the upper end of the water tank, the upper end of the rotating mechanism is provided with a supporting mechanism, the upper end one side of the supporting mechanism is provided with a water supply mechanism, and the upper end of the supporting mechanism is connected with a water spraying mechanism through a supporting mechanism.

[0008] Preferably, the rotating mechanism includes a first gear fixedly installed on the upper end of the water tank, a movable shaft installed on the upper end of the first gear, a second gear meshing with the outer surface of the first gear, an output shaft installed on the upper end of the second gear, and a drive motor connected to one end of the output shaft.

[0009] Preferably, the support mechanism includes a support platform and fixed rods fixedly installed on both sides of the upper end of the support platform, and a concave block is fixedly installed in the middle of the upper end of the support platform.

[0010] Preferably, the water supply mechanism includes a high-pressure water pump and a pumping pipe connected to one side of the high-pressure water pump.

[0011] Preferably, the erection mechanism includes a hydraulic rod and an extension rod disposed at the middle of the upper end of the hydraulic rod.

[0012] Preferably, the water spraying mechanism includes a fan and a blower tube disposed at one end of the fan. A fine mist nozzle is disposed at one end of the blower tube. The two ends of one side of the outer wall of the fan are movably installed by a connecting rod and a fixing rod, respectively. A corresponding connecting shaft is disposed at one end of the outer wall of the fan.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Under the action of the fan, the high-pressure fan throws water mist to the designated location, spraying and covering the dusty area and above or around it. The design of the fine mist nozzle can make the water form a tiny water mist. The water mist and dust particles are fully integrated and gradually condense into particle clusters. Under their own gravity, they quickly settle to the ground, thereby achieving the purpose of dust suppression.

[0015] 2. By activating the hydraulic rod, the extension rod is moved. The extension rod is connected to the fan through a corresponding coupling, so that one end of the fan is lifted by the extension of the hydraulic rod. At the same time, the connecting rods and fixed rods on both sides of the other end of the fan's outer wall are movably connected, thereby changing the spray angle of the dust suppression device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rotating mechanism structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the support mechanism, water supply mechanism, and water spraying mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the erection mechanism of this utility model.

[0020] In the diagram: 1. Bucket wheel tail car assembly; 2. Material yard belt conveyor; 3. Discharge hopper assembly; 4. Running assembly; 5. Bucket wheel assembly; 6. Dust suppression assembly; 61. Water tank; 62. Rotating mechanism; 621. First gear; 622. Movable shaft; 623. Second gear; 624. Output shaft; 625. Drive motor; 63. Support mechanism; 631. Support platform; 632. Fixed rod; 633. Concave block; 64. Water supply mechanism; 641. High-pressure water pump; 642. Water suction pipe; 65. Erection mechanism; 651. Hydraulic rod; 652. Extension rod; 66. Water spraying mechanism; 661. Fan; 662. Air blower; 663. Fine mist nozzle; 664. Connecting rod; 665. Corresponding coupling; 7. Water supply tank. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: Please refer to Figures 1-4 A dust suppression device for a bucket wheel stacker-reclaimer includes a bucket wheel tail car assembly 1 and a yard belt conveyor 2 installed at one end of the bucket wheel tail car assembly 1. A discharge hopper assembly 3 is installed at one end of the yard belt conveyor 2, and a running assembly 4 is installed at the lower end of the discharge hopper assembly 3. A bucket wheel assembly 5 is connected to the lower end of the discharge hopper assembly 3 via a boom belt conveyor. A dust suppression assembly 6 is installed on one side of the yard belt conveyor 2, and a dust suppression assembly 6 is also installed on the boom belt conveyor on one side of the bucket wheel assembly 5. A water supply tank 7 is installed on the lower end of the yard belt conveyor 2.

[0023] The bucket wheel stacker-reclaimer is equipped with a dust suppression component 6 and a water tank 7 connected by a hose. One end of the hose is connected to a water supply point located at the midpoint of the travel length. The water supply points on the machine are a centralized water supply tank 7 and a water tank 61 for the dust suppression devices. Water is introduced into the water supply tank 7 on the machine through ground water pipes, and the water supply tank 7 then supplies water to each dust suppression device.

[0024] The dust suppression component 6 includes a water tank 61 and a rotating mechanism 62 disposed on the upper end of the water tank 61. A support mechanism 63 is disposed on the upper end of the rotating mechanism 62. A water supply mechanism 64 is disposed on one side of the upper end of the support mechanism 63. A water spraying mechanism 66 is connected to the middle of the upper end of the support mechanism 63 through a mounting mechanism 65.

[0025] The rotating mechanism 62 includes a first gear 621 fixedly installed on the upper end of the water tank 61. A movable shaft 622 is installed on the upper end of the first gear 621. The movable shaft 622 and the support mechanism 63 are fixedly installed, so that the support mechanism 63 and the first gear 621 are movably installed.

[0026] The outer surface of the first gear 621 is meshed with the second gear 623. An output shaft 624 is mounted on the upper end of the second gear 623. One end of the output shaft 624 is connected to a drive motor 625. The drive motor 625 is configured to drive the output shaft 624 and the second gear 623 to rotate. The drive motor 625 is fixedly mounted on the upper end of the support mechanism 63. By driving the output shaft 624 and the second gear 623 to rotate, the second gear 623 meshes with the first gear 621, causing the support mechanism 63 to rotate.

[0027] The dust suppression device can be used at the following points: the head of the cantilever conveyor belt (spraying during material stacking and reclaiming), the tail of the tail conveyor belt (spraying during material stacking), the head bucket wheel chute (spraying during material reclaiming), and the middle hopper (spraying during material reclaiming).

[0028] In this embodiment: The dust suppression device contains a high-pressure water pump 641, which draws water from the water tank and pressurizes it to a very high pressure, atomizing the water. Then, the water is atomized into fine mist particles of 0~30μm through the fine mist nozzle 663 and sprayed out. According to the principle of wind delivery, under the action of the fan 661, the high-pressure fan propels the water mist to the designated location, spraying and covering the dust area and above or around it. The design of the fine mist nozzle 663 allows the water to form a tiny water mist. The water mist fully integrates with the dust particles, gradually condensing into particle clusters. Under its own gravity, the particles quickly settle to the ground, thereby achieving the purpose of dust suppression.

[0029] Example 2: This example is an improvement on Example 1. For details, please refer to [link / reference]. Figure 2 The support mechanism 63 includes a support platform 631 and fixed rods 632 fixedly installed on both sides of the upper end of the support platform 631. A concave block 633 is fixedly installed in the middle of the upper end of the support platform 631.

[0030] The water supply mechanism 64 includes a high-pressure water pump 641 and a water pumping pipe 642 connected to one side of the high-pressure water pump 641. One end of the water pumping pipe 642 is connected to a fine mist nozzle 663, and water is supplied to the fine mist nozzle 663 through the high-pressure water pump 641.

[0031] The erection mechanism 65 includes a hydraulic rod 651 and an extension rod 652 located at the middle of the upper end of the hydraulic rod 651. The lower end of the hydraulic rod 651 is movably connected to a connecting shaft and a concave block 633.

[0032] The water spraying mechanism 66 includes a fan 661 and a blower 662 located at one end of the fan 661. A fine mist nozzle 663 is provided at one end of the blower 662. The two ends of one side of the outer wall of the fan 661 are movably installed via a connecting rod 664 and a fixing rod 632, respectively. A corresponding connecting shaft 665 is provided at one end of the outer wall of the fan 661. The corresponding connecting shaft 665 and the extension rod 652 are movably installed. The fan 661 is driven to adjust the set angle by activating the hydraulic rod 651.

[0033] In this embodiment: by activating the hydraulic rod 651, the extension rod 652 is moved. The extension rod 652 is connected to the fan 661 through the corresponding connecting shaft 665, so that one end of the fan 661 is lifted by the extension of the hydraulic rod 651. At the same time, the connecting rods 664 on both sides of the other end of the outer wall of the fan 661 are movably connected to the fixing rod 632, so that the fixing rod 632 supports the other end of the outer wall of the fan 661, and the other end of the fan 661 changes its angle together with the end of the fan 661 lifted by the hydraulic rod 651, thereby realizing the change of the spraying angle of the dust suppression device.

[0034] Working principle: The dust suppression device contains a high-pressure water pump 641, which draws water from the water tank, pressurizes it to a high pressure, atomizes the water, and then sprays it out as fine mist particles of 0-30μm through fine mist nozzles 663. Based on the principle of wind delivery, the high-pressure fan 661 propels the water mist to the designated location, spraying and covering the dusty area, above it, or around it. The design of the fine mist nozzles 663 allows the water to form tiny water mists, which fully mix with the dust particles, gradually condense into particle clusters, and quickly settle to the ground under their own gravity, thereby achieving dust suppression. The purpose is to move the extension rod 652 by activating the hydraulic rod 651. The extension rod 652 is connected to the fan 661 through the corresponding connecting shaft 665, so that one end of the fan 661 is lifted by the extension of the hydraulic rod 651. At the same time, the connecting rods 664 on both sides of the other end of the outer wall of the fan 661 are movably connected to the fixed rod 632, so that the fixed rod 632 supports the other end of the outer wall of the fan 661, and the other end of the fan 661 changes its angle together with the end of the fan 661 lifted by the hydraulic rod 651, thereby changing the spray angle of the dust suppression device.

[0035] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dust suppression device for a bucket wheel stacker-reclaimer, comprising a bucket wheel tail car assembly (1) and a yard belt conveyor (2) disposed at one end of the bucket wheel tail car assembly (1), wherein a discharge hopper assembly (3) is disposed at one end of the yard belt conveyor (2), a running assembly (4) is disposed at the lower end of the discharge hopper assembly (3), and a bucket wheel assembly (5) is connected to one side of the lower end of the discharge hopper assembly (3) via a boom belt conveyor, characterized in that: A dust suppression component (6) is provided on one side of the material yard belt conveyor (2), and a water supply tank (7) is provided on the lower side of the material yard belt conveyor (2). The dust suppression component (6) includes a water tank (61) and a rotating mechanism (62) disposed on the upper end of the water tank (61). A support mechanism (63) is disposed on the upper end of the rotating mechanism (62). A water supply mechanism (64) is disposed on one side of the upper end of the support mechanism (63). A water spraying mechanism (66) is connected to the middle of the upper end of the support mechanism (63) through a mounting mechanism (65).

2. The dust suppression device for a bucket wheel stacker-reclaimer according to claim 1, characterized in that: The rotating mechanism (62) includes a first gear (621) fixedly installed on the upper end of the water tank (61), a movable shaft (622) installed on the upper end of the first gear (621), a second gear (623) meshing with the outer surface of the first gear (621), an output shaft (624) installed on the upper end of the second gear (623), and a drive motor (625) connected to one end of the output shaft (624).

3. The dust suppression device for a bucket wheel stacker-reclaimer according to claim 2, characterized in that: The support mechanism (63) includes a support platform (631) and fixed rods (632) fixedly installed on both sides of the upper end of the support platform (631). A concave block (633) is fixedly installed in the middle of the upper end of the support platform (631).

4. The dust suppression device for a bucket wheel stacker-reclaimer according to claim 3, characterized in that: The water supply mechanism (64) includes a high-pressure water pump (641) and a pumping pipe (642) connected to one side of the high-pressure water pump (641).

5. A dust suppression device for a bucket wheel stacker-reclaimer according to claim 4, characterized in that: The erection mechanism (65) includes a hydraulic rod (651) and an extension rod (652) located at the middle of the upper end of the hydraulic rod (651).

6. A dust suppression device for a bucket wheel stacker-reclaimer according to claim 5, characterized in that: The water spraying mechanism (66) includes a fan (661) and a blower (662) set at one end of the fan (661). A fine mist nozzle (663) is provided at one end of the blower (662). The two ends of one side of the outer wall of the fan (661) are movably installed through a connecting rod (664) and a fixing rod (632) respectively. A corresponding connecting shaft (665) is provided at one end of the outer wall of the fan (661).