Hoisting and hanging device for long-shaft forgings

By designing a combination of hoisting main beam, sleeve cylinder, transverse support beam and arc-shaped hoisting support, the problem of uneven support points during the hoisting of long shaft forgings was solved, achieving balanced support and improved safety, and adapting to the hoisting of forgings of different sizes.

CN223823209UActive Publication Date: 2026-01-23MENGJIN HONGYUN FORGING EQUIP MFG CO LTD
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Patent Information

Application Number
CN202520469734.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-01-23
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing technologies lack adaptability during the hoisting of long-shaft forgings, resulting in uneven distribution of support points, which can easily lead to excessive local stress, increasing the risk of equipment damage and safety accidents.

Method used

Design a hoisting and mounting device that includes a main hoisting beam, a sleeve, a transverse support beam, and an arc-shaped hoisting support. By using evenly arranged shaft hangers and intermediate reinforcements, the load is distributed, the rigidity and stability of the device are enhanced, slippage or displacement is prevented, and it can be adapted to forgings of different sizes.

Benefits of technology

It achieves balanced support during the hoisting of long-shaft forgings, avoiding deformation or damage, improving safety and flexibility, and adapting to the hoisting needs of forgings of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The hoisting and hanging device comprises a hoisting main beam, the hoisting main beam is of a hollow structure and used for being connected with an external hanging shaft in a sleeved mode, the left end and the right end of the hoisting main beam are symmetrically connected with sleeve shaft barrels, a transverse supporting beam is connected between the sleeve shaft barrels in a sleeved mode, and the transverse supporting beam is parallel to the long-axis forge piece. Three shaft hanging pieces are evenly arranged on the transverse supporting beam, so that the long-shaft forge piece can be evenly supported during hoisting through the three shaft hanging pieces which are evenly arranged, and the deformation or damage risk caused by uneven local stress is avoided; the arc-shaped hanging and supporting pieces are provided with detachable pedestals with anti-skid lines and rope hanging and sleeving frames with arc-shaped bent hooks, friction force is increased, the long-shaft forgings are prevented from sliding or displacing in the hoisting process, the operation safety is further improved, the middle reinforcing piece penetrates through the adjacent arc-shaped hanging and supporting pieces, and the long-shaft forgings are prevented from sliding or displacing in the hoisting process. And the rigidity and the stability of the whole device are enhanced.
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Description

TECHNICAL FIELD

[0001] The application relates to a hoisting technology field of a long-shaft forge piece, in particular to a hoisting and hanging device for a long-shaft forge piece. BACKGROUND

[0002] In the industrial manufacturing field, especially in the process of carrying and hoisting heavy mechanical parts such as long-shaft forge pieces, safety and efficiency are crucial. Traditional hoisting methods often have many shortcomings, for example, lack of adaptability to different sizes and weights of forge pieces, uneven distribution of support points leading to excessive local stress and the risk of structural damage, fixed support points and binding methods during hoisting, which are difficult to flexibly cope with long-shaft forge pieces of different sizes and shapes, which limits its application range. Secondly, due to unreasonable distribution or insufficient number of support points, local stress concentration is easy to cause, which increases the risk of equipment damage and safety accidents. SUMMARY

[0003] The technical problem to be solved by the application is to overcome the existing defects and provide a hoisting and hanging device for a long-shaft forge piece, which can effectively solve the problems in the background art.

[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: a hoisting and hanging device for a long-shaft forge piece, comprising a hoisting girder, the hoisting girder is a hollow structure, used for sleeving with an external hanging shaft, the left and right ends of the hoisting girder are symmetrically connected with sleeve shaft cylinders, the sleeve shaft cylinders are sleeved with a transverse support beam, the transverse support beam is arranged in parallel with the long-shaft forge piece, three shaft piece hanging pieces are uniformly arranged on the transverse support beam, the shaft piece hanging piece comprises a hanging sleeve, an arc-shaped hanging support and a reinforcing connecting block, the arc-shaped outer side of the hanging sleeve is provided with an arc-shaped hanging support, the end of the arc-shaped hanging support is provided with an inclined straight section, the arc-shaped hanging support close to the straight section is fixed with a reinforcing connecting block, the middle position of the reinforcing connecting block is provided with a rope hanging bracket for holding the shaft piece, and the arc-shaped end of the arc-shaped hanging support is further provided with a pad.

[0005] As a preferred technical scheme of the application, the included angle between the straight section of the arc-shaped hanging support and the horizontal plane is 30-60 degrees, and the straight section is arranged obliquely upward.

[0006] As a preferred technical scheme of the application, intermediate reinforcing pieces are further arranged between the arc-shaped hanging supports, and the intermediate reinforcing pieces are reinforcing connecting rods penetrating through adjacent arc-shaped hanging supports.

[0007] As a preferred technical scheme of the application, the pad on the arc-shaped hanging support is further provided with anti-slip lines.

[0008] As a preferred technical scheme of the application, the transverse support beam is fixed to the two sides of the hoisting girder through connecting blocks.

[0009] As a preferred technical solution of the present application, the end of the rope hanging sleeve frame is provided with an arc-shaped bent hook.

[0010] As a preferred technical solution of the present application, the pad seat is of detachable structure, facilitating replacement according to long shaft forgings of different diameters.

[0011] As a preferred technical solution of the present application, the sleeve shaft cylinder is provided with a through hole, and a hanger shaft is installed in the through hole.

[0012] As a preferred technical solution of the present application, the hanging sleeve is adjustably installed on the outer side of the transverse support beam.

[0013] As a preferred technical solution of the present application, the reinforcing connecting block is fixed on the arc-shaped suspender by welding.

[0014] Compared with the prior art, the present application can obtain balanced support of the long shaft forging during hoisting through the three evenly arranged shaft hangers, avoiding the risk of deformation or damage caused by uneven local stress. The arc-shaped suspender is provided with a detachable pad seat with anti-slip pattern and a rope hanging sleeve frame with an arc-shaped bent hook, increasing the friction force to prevent the long shaft forging from sliding or moving during hoisting, further improving the safety of operation. The intermediate reinforcing member penetrates through the adjacent arc-shaped suspenders, enhancing the rigidity and stability of the entire device, which is particularly important when bearing a large weight. By firmly connecting the adjacent arc-shaped suspenders together, the load applied on each component is effectively dispersed, reducing the burden. The hanging sleeve can be adjusted in position along the transverse support beam to adapt to long shaft forgings of different sizes, ensuring the best support effect. This design greatly improves the versatility and flexibility of the device. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic view of the present application;

[0016] Figure 2 is a front view of the present application;

[0017] Figure 3 is a left view of the present application;

[0018] Figure 4 is a partial structural schematic view of the present application.

[0019] In the figure: 1 sleeve shaft cylinder, 2 hanging sleeve, 3 hoisting main beam, 4 reinforcing connecting block, 5 transverse support beam, 6 intermediate reinforcing member, 7 arc-shaped suspender, 8 rope hanging sleeve frame. DETAILED DESCRIPTION

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 2 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.

[0021] Please see Figures 1-4 This application provides a technical solution: a hoisting and mounting device for long-shaft forgings, including a hoisting main beam 3. The hoisting main beam 3 has a hollow structure for connecting with an external mounting shaft. The hollow structure of the hoisting main beam 3 not only reduces the overall weight but also improves the flexibility and adaptability of the entire device.

[0022] The main hoisting beam 3 is symmetrically connected to the left and right ends with sleeve cylinders 1.

[0023] In addition, the hoisting main beam 3 evenly distributes the suspension force to the sleeve cylinders 1 on both sides, thereby ensuring the stability and safety of the long shaft forging during the hoisting process.

[0024] The sleeve sleeve 1 enhances the overall stability and strength of the main beam 3 during hoisting, and provides a reliable installation position for the transverse support beam 5. The symmetrical arrangement can effectively disperse the stress generated during hoisting and prevent structural damage caused by excessive local stress.

[0025] A transverse support beam 5 is sleeved between the sleeve cylinders 1.

[0026] The transverse support beam 5 is fixed by the sleeve between the sleeve cylinders 1 and is set parallel to the long shaft forging. It is used to install and arrange the shaft hangers. The multiple linearly arranged shaft hangers can effectively ensure that the long shaft forging remains horizontal during transportation.

[0027] The transverse support beam 5 is arranged parallel to the long shaft forging, and three shaft hangers are evenly arranged on the transverse support beam 5.

[0028] The transverse support beam 5, with three evenly arranged shaft hangers, ensures balanced support for the long shaft forging during hoisting, preventing deformation or damage caused by uneven local stress. This multi-point fixing structure effectively avoids the risk of slippage or falling of the long shaft forging during hoisting, ensuring the safety of personnel and equipment.

[0029] The shaft mounting component includes a mounting sleeve 2, an arc-shaped support 7, and a reinforcing connecting block 4. The arc-shaped support 7 is provided on the outer arc of the mounting sleeve 2, and the end of the arc-shaped support 7 is provided with an inclined straight section.

[0030] Specifically, the hanging sleeve 2 is located on the transverse support beam 5, and it is rotatably mounted on the transverse support beam 5.

[0031] The arc-shaped lifting support 7 is installed on the outer arc of the hanging sleeve 2 to further stabilize the long shaft forging. The arc-shaped lifting support 7 can effectively enhance the supporting force on the long shaft forging and prevent it from sliding or displacing during hoisting.

[0032] A reinforcing connecting block 4 is fixed on the arc-shaped support 7 near the straight section, and a rope hanging sleeve 8 for holding the shaft is provided in the middle position of the reinforcing connecting block 4.

[0033] The reinforcing connecting block 4 is located on the arc-shaped support member 7 near the straight section and is firmly fixed to the arc-shaped support member 7 by welding or other methods. On the one hand, it improves the structural strength of the arc-shaped support member 7, and on the other hand, the reinforcing connecting block 4 also provides a stable mounting point for the rope hanging frame 8, ensuring that the long shaft forging can be effectively gripped during hoisting and preventing any slippage or displacement.

[0034] The rope sling 8 is used for binding and securing long shaft forgings. By connecting the opposing rope slings 8 with ropes and other components, the risk of slippage or falling of the long shaft forgings during hoisting is effectively avoided.

[0035] A pad is also provided on the arc-shaped end of the arc-shaped support component 7.

[0036] Furthermore, the angle between the straight section of the arc-shaped support member 7 and the horizontal plane is 30 to 60 degrees, and it is set obliquely upward.

[0037] The angle of the straight section that slopes upward is between 30 and 60 degrees. The straight section that slopes upward can better hold the workpiece, which helps to keep the long shaft forging fixed in position and avoids sliding or displacement due to gravity, thus enhancing safety.

[0038] Furthermore, an intermediate reinforcing member 6 is provided between the arc-shaped support members 7, and the intermediate reinforcing member 6 is a reinforcing connecting rod that penetrates adjacent arc-shaped support members 7.

[0039] The intermediate reinforcement 6 consists of reinforcing connecting rods that run through adjacent arc-shaped support members 7. This increases the rigidity and stability of the entire device, which is especially important when bearing heavy loads. By firmly connecting adjacent arc-shaped support members 7, the intermediate reinforcement 6 effectively distributes the load applied to each arc-shaped support member, reducing the burden on individual components and thus improving the safety and reliability of the overall structure.

[0040] Furthermore, the pad on the arc-shaped support 7 is also provided with anti-slip texture.

[0041] The pad has anti-slip texture, which increases the friction between the pad and the contact surface with the long shaft forging, preventing unnecessary sliding or displacement during hoisting.

[0042] Furthermore, the transverse support beam 5 is fixed to both sides of the hoisting main beam 3 by connecting blocks.

[0043] Furthermore, an arc-shaped bend hook is provided at the end of the rope hanging bracket 8.

[0044] The curved hook prevents accidental rope slippage to some extent, adding extra safety. It also guides the rope more naturally into the correct fixing position, reducing adjustment time and improving work efficiency.

[0045] Furthermore, the pad is a detachable structure, which facilitates replacement according to long shaft forgings of different diameters.

[0046] When the diameter of the forging is small, it is placed against the outer side of the round forging through a pad to ensure the stability of the forging during hoisting.

[0047] Furthermore, the sleeve 1 is provided with a through hole, in which a hanger shaft is installed.

[0048] The hanger shaft enables effective connection between the main lifting beam 3 and external mounting equipment (such as a crane). The hanger shaft provides the necessary connection points and helps distribute stress generated during lifting, ensuring the safety and stability of the entire installation.

[0049] Furthermore, the mounting sleeve 2 is adjustablely installed on the outside of the transverse support beam 5.

[0050] The adjustable design accommodates long shaft forgings of different sizes, allowing for positional adjustments along the transverse support beam 5 to achieve optimal support.

[0051] Furthermore, the reinforcing connecting block 4 is fixed to the arc-shaped support member 7 by welding.

[0052] In use: The device is transported to an external lifting device via the hanger shaft. The main lifting beam 3 has a hollow structure for engaging with the external hanger shaft. Adjust the position of the hanging sleeve 2 according to the actual dimensions of the long shaft forging, moving it to a suitable location. Select a suitable pad based on the specific diameter of the long shaft forging to be transported, and install it on the arc-shaped end of the arc-shaped support 7. Ensure the anti-slip texture on the pad is in close contact with the surface of the long shaft forging to increase friction and prevent slippage. Hook the rope onto the rope hanger 8, and then place the long shaft forging on the adjusted arc-shaped support 7. Utilize the anti-slip texture on the pad to increase friction and prevent the long shaft forging from sliding or shifting. During lifting, the forging presses down under gravity, applying force to the arc-shaped support 7. The rope, guided by the arc-shaped bend hook, enters the correct fixed position, firmly holding the arc-shaped support 7, thus securing the long shaft forging and completing the lifting of the workpiece.

[0053] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hoisting and mounting device for long shaft forgings, comprising a hoisting main beam (3), wherein the hoisting main beam (3) is a hollow structure for connecting with an external mounting shaft, characterized in that: The hoisting main beam (3) is symmetrically connected to the left and right ends of the sleeve cylinder (1), and the sleeve cylinder (1) is connected to the transverse support beam (5). The transverse support beam (5) is arranged parallel to the long shaft forging. Three shaft hanging parts are evenly arranged on the transverse support beam (5). The shaft hanging parts include the hanging sleeve (2), the arc-shaped hanging support (7) and the reinforcing connecting block (4). The arc-shaped hanging support (7) is provided on the outer arc of the hanging sleeve (2). The end of the arc-shaped hanging support (7) is provided with an inclined straight section. The reinforcing connecting block (4) is fixed on the arc-shaped hanging support (7) near the straight section. The middle position of the reinforcing connecting block (4) is provided with a rope hanging frame (8) for holding the shaft. The arc-shaped end of the arc-shaped hanging support (7) is also provided with a pad.

2. The hoisting and mounting device for long shaft forgings according to claim 1, characterized in that: The angle between the straight section of the arc-shaped support (7) and the horizontal plane is 30 to 60 degrees, and it is set obliquely upward.

3. A hoisting and mounting device for long shaft forgings according to claim 1 or 2, characterized in that: An intermediate reinforcing member (6) is also provided between the arc-shaped support members (7), and the intermediate reinforcing member (6) is a reinforcing connecting rod that passes through adjacent arc-shaped support members (7).

4. The hoisting and mounting device for long shaft forgings according to claim 2, characterized in that: The pad on the arc-shaped support (7) is also provided with anti-slip texture.

5. The hoisting and mounting device for long shaft forgings according to claim 1, characterized in that: The transverse support beam (5) is fixed to both sides of the hoisting main beam (3) by connecting blocks.

6. The hoisting and mounting device for long shaft forgings according to claim 1, characterized in that: The end of the rope hanging bracket (8) is provided with an arc-shaped bend hook.

7. The hoisting and mounting device for long shaft forgings according to claim 6, characterized in that: The pad is a detachable structure, which facilitates replacement according to long shaft forgings of different diameters.

8. The hoisting and mounting device for long shaft forgings according to claim 1, characterized in that: The sleeve (1) is provided with a through hole, and a hanger shaft is installed in the through hole.

9. The hoisting and mounting device for long shaft forgings according to claim 1, characterized in that: The mounting sleeve (2) is adjustablely installed on the outside of the transverse support beam (5).

10. The hoisting and mounting device for long shaft forgings according to claim 1, characterized in that: The reinforcing connecting block (4) is fixed to the arc-shaped support (7) by welding.