Production device with heat recovery function for electrolysis

By introducing a flow guide pipe for heat exchange with the electrolyte and an insulation cover to reduce heat loss in the electrolysis production unit, and combining coarse and fine filtration components to purify water quality, the problem of insufficient heat recovery function of the electrolysis production unit is solved, achieving efficient energy utilization and stable operation of the unit.

CN223823715UActive Publication Date: 2026-01-23SHENYANG ZHONGKE HUIYOU TECH DEV CO LTD
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Patent Information

Application Number
CN202520315448.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-01-23
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing electrolysis production equipment has poor heat recovery capabilities, resulting in serious energy waste.

Method used

An electrolysis production device with heat recovery function was designed, including an electrolytic cell, a purification tank, a support component, a heat exchange component, and a filter component. It exchanges heat with the electrolyte through a guide pipe, uses an insulation cover to reduce heat loss, and performs dual purification treatment through a coarse filter component and a fine filter component to ensure water purity and avoid clogging.

Benefits of technology

This achieves effective control of electrolyte temperature, reduces energy waste, improves heat recovery efficiency, and ensures long-term stable operation of heat exchange components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electrolysis production device with the heat recovery function comprises an electrolytic tank and a purification box, anti-skid bases are symmetrically installed at the bottom of the electrolytic tank, electric heating mechanisms are symmetrically installed at the top of the electrolytic tank, and a bearing assembly is fixedly installed on the inner surface of the electrolytic tank. According to the copper foil electrolysis production device with the heat recovery function, normal-temperature water is injected into the flow guide pipe through the water conveying pipe, then heat exchange treatment is conducted on the normal-temperature water and electrolyte in the electrolytic tank through guiding of the flow guide pipe, and finally hot water obtained after heat exchange is completed is conveyed to equipment needing heat through the water drainage pipe to be subjected to heat recovery treatment; therefore, the purpose of reducing energy waste is achieved, meanwhile, it can be effectively ensured that the temperature of electrolyte in the electrolytic tank is not too high, heat is not likely to flow out during heat exchange of the flow guide pipe through the arranged heat preservation cover, and therefore loss of heat energy is further reduced.
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Description

Technical Field

[0001] This utility model relates to the field of electrolysis production equipment, specifically an electrolysis production device with heat recovery function. Background Technology

[0002] Electrolysis production equipment generally refers to a device that uses electrochemical principles to reduce metal ions from the electrolyte and deposit them on the cathode, thereby producing high-purity metals. This device is one of the core equipment in electrolysis production.

[0003] However, the current production equipment still has some shortcomings. For example, the heat recovery function of the existing production equipment is poor, which makes it easy for the production equipment to waste energy during electrolysis production, thus resulting in certain defects in use.

[0004] Therefore, there is an urgent need to improve this shortcoming. This utility model is to study and improve the existing structure to provide an electrolysis production device with heat recovery function. Utility Model Content

[0005] The purpose of this invention is to provide an electrolysis production device with heat recovery function to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an electrolysis production device with heat recovery function, comprising an electrolytic cell and a purification box. The bottom of the electrolytic cell is symmetrically equipped with anti-slip bases, and the top of the electrolytic cell is symmetrically equipped with electric heating mechanisms. A bearing assembly is fixedly installed on the inner surface of the electrolytic cell. The purification box is fixedly installed on the side of the electrolytic cell, and a water injection pipe is fixedly installed on the outer side of the purification box. A coarse filter assembly and a fine filter assembly are slidably connected to the inner surface of the purification box. Heat exchange components are symmetrically installed on the front and rear sides of the electrolytic cell. A limiting groove is formed on the top of the purification box.

[0007] Furthermore, the supporting component includes a substrate supporting frame, a separating filter screen, and a connecting filter screen. The separating filter screen is fixedly installed at equal intervals on the inner surface of the substrate supporting frame, and the connecting filter screen is symmetrically embedded on both sides of the substrate supporting frame.

[0008] Furthermore, the outer surface of the separator filter is fixedly connected to the inner surface of the substrate support frame, and the outer surface of the substrate support frame is fixedly connected to the inner surface of the electrolytic cell, and the separator filter forms a fixed structure with the electrolytic cell through the substrate support frame.

[0009] Furthermore, the fine filter assembly includes an activated carbon support frame, a sealing plate, a handle, a T-shaped slide bar, and a sealing mesh. The top of the activated carbon support frame is fixedly connected to the sealing plate, and the top of the sealing plate is fixedly installed with the handle. T-shaped slide bars are symmetrically installed on the front and rear sides of the activated carbon support frame, and sealing meshes are symmetrically installed on both sides of the activated carbon support frame.

[0010] Furthermore, the external dimensions of the sealing plate perfectly match the internal dimensions of the limiting groove, and the sealing plate and the purification box form a locking structure through the limiting groove.

[0011] Furthermore, the side of the activated carbon support frame is fixedly connected to the inner side of the T-shaped slide bar, and the activated carbon support frame and the purification box form a sliding structure through the T-shaped slide bar.

[0012] Furthermore, the heat exchange assembly includes an insulation cover, a guide pipe, a water supply pipe, and a drain pipe. The guide pipe is fixedly installed on the inner surface of the insulation cover, and the end of the guide pipe is fixedly connected to the water supply pipe. The other end of the water supply pipe is fixedly connected to the side of the purification box, and the other end of the guide pipe is fixedly installed with a drain pipe.

[0013] Furthermore, the outer side of the flow guide tube is fixedly connected to the inner surface of the heat insulation cover, and the inner side of the flow guide tube is embedded in the inner surface of the electrolytic cell.

[0014] This utility model provides an electrolysis production device with heat recovery function, which has the following beneficial effects:

[0015] 1. This utility model injects room temperature water into the interior of the guide pipe through a water supply pipe. Then, the guide pipe guides the water to exchange heat with the electrolyte in the electrolytic cell. Finally, the hot water after heat exchange is transported to the equipment that needs heat through the drain pipe for heat recovery. This reduces energy waste and effectively ensures that the temperature of the electrolyte in the electrolytic cell does not become too high. Furthermore, the heat insulation cover prevents heat from easily escaping during heat exchange, further reducing heat loss.

[0016] 2. This utility model, through the design of coarse and fine filter components, enables water to undergo dual purification treatment when it is injected into the purification tank through the water injection pipe. This ensures that there are not too many impurities remaining in the water flowing into the water supply pipe, thereby preventing the heat exchange components from becoming clogged due to the accumulation of impurities during long-term use, which would reduce the efficiency of water flow. Furthermore, the design of the sealing plate and T-shaped sliding strip makes it easy for staff to quickly replace the fine filter component, making it more convenient for staff to regularly clean the coarse and fine filter components. Attached Figure Description

[0017] Figure 1This is a frontal three-dimensional structural diagram of an electrolysis production device with heat recovery function according to the present invention;

[0018] Figure 2 This is a rear-view three-dimensional structural diagram of an electrolysis production device with heat recovery function according to the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the activated carbon support frame-sealing mesh of an electrolysis production device with heat recovery function according to this utility model.

[0020] In the diagram: 1. Electrolytic cell; 2. Anti-slip base; 3. Electric heating mechanism; 4. Supporting component; 41. Substrate supporting frame; 42. Separating filter screen; 43. Connecting filter screen; 5. Purification box; 6. Water injection pipe; 7. Coarse filter component; 8. Fine filter component; 81. Activated carbon supporting frame; 82. Sealing plate; 83. Handle; 84. T-shaped sliding strip; 85. Sealing mesh; 9. Heat exchange component; 91. Insulation cover; 92. Guide pipe; 93. Water supply pipe; 94. Drainage pipe; 10. Limiting groove. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0022] Example 1:

[0023] like Figure 1 and Figure 2As shown, an electrolysis production device with heat recovery function includes an electrolytic cell 1 and a purification tank 5. Anti-slip bases 2 are symmetrically installed at the bottom of the electrolytic cell 1, and electric heating mechanisms 3 are symmetrically installed at the top of the electrolytic cell 1. A support assembly 4 is fixedly installed on the inner surface of the electrolytic cell 1. The support assembly 4 includes a substrate support frame 41, a separator filter 42, and a connecting filter 43. Separator filters 42 are fixedly installed at equal intervals on the inner surface of the substrate support frame 41. The outer surface of the separator filter 42 is fixedly connected to the inner surface of the substrate support frame 41, and the outer surface of the substrate support frame 41 is fixedly connected to the inner surface of the electrolytic cell 1. The separator filters 42 form a fixed structure with the electrolytic cell 1 through the substrate support frame 41. 42 and electrolytic cell 1, so that the separator filter 42 will not loosen when performing separation and protection, and the connecting filter 43 is symmetrically embedded on both sides of the substrate support frame 41. At the same time, heat exchange components 9 are symmetrically installed on the front and rear sides of the electrolytic cell 1. The heat exchange components 9 include a heat insulation cover 91, a guide pipe 92, a water supply pipe 93 and a drain pipe 94. The guide pipe 92 is fixedly installed on the inner surface of the heat insulation cover 91. The outer side of the guide pipe 92 is fixedly connected to the inner surface of the heat insulation cover 91. The inner side of the guide pipe 92 is embedded on the inner surface of the electrolytic cell 1. The end of the guide pipe 92 is fixedly connected to the water supply pipe 93. The other end of the water supply pipe 93 is fixedly connected to the side of the purification box 5. At the same time, the other end of the guide pipe 92 is fixedly installed with the drain pipe 94.

[0024] The specific operation is as follows: The staff injects room temperature water into the purification tank 5 through the water injection pipe 6, and then evenly transports the water in the purification tank 5 into the front and rear guide pipes 92 through the water supply pipe 93. At this time, the water flows along the inner surface of the guide pipe 92 to exchange heat with the electrolyte in the electrolytic cell 1. Finally, the hot water after heat exchange is collected through the drain pipe 94 and transported to the equipment that needs to be heated for heating treatment, so as to reduce the temperature of the electrolyte and achieve the function of heat recovery, thereby reducing energy waste.

[0025] Example 2:

[0026] like Figures 1-3As shown, the purification box 5 is fixedly installed on the side of the electrolytic cell 1, and a water injection pipe 6 is fixedly installed on the outside of the purification box 5. A coarse filter assembly 7 is slidably connected to the inner surface of the purification box 5, and a fine filter assembly 8 is slidably connected to the inner surface of the purification box 5. The fine filter assembly 8 includes an activated carbon support frame 81, a sealing plate 82, a handle 83, a T-shaped sliding strip 84, and a sealing mesh 85. The top of the activated carbon support frame 81 is fixedly connected to the sealing plate 82. The external dimensions of the sealing plate 82 completely match the internal dimensions of the limiting groove 10, and the sealing plate 82 forms a locking structure with the purification box 5 through the limiting groove 10. This locking structure between the sealing plate 82 and the purification box 5 facilitates the insertion of the sealing plate 82 into the purification box 5. The automatic sealing operation is completed inside the cell 1, and a handle 83 is fixedly installed on the top of the sealing plate 82. T-shaped slide bars 84 are symmetrically installed on the front and rear sides of the activated carbon support frame 81. The side of the activated carbon support frame 81 is fixedly connected to the inner side of the T-shaped slide bars 84. The activated carbon support frame 81 and the purification box 5 form a sliding structure through the T-shaped slide bars 84. By setting the activated carbon support frame 81 and the purification box 5 into a sliding structure, the activated carbon support frame 81 can be easily removed from the inside of the purification box 5 for activated carbon replacement. At the same time, sealing nets 85 are symmetrically installed on both sides of the activated carbon support frame 81. Heat exchange components 9 are symmetrically installed on the front and rear sides of the electrolytic cell 1. A limit groove 10 is opened on the top of the purification box 5.

[0027] The specific operation is as follows: When room temperature water is injected into the purification tank 5 through the water injection pipe 6, the coarse filter component 7 automatically performs primary filtration on the water flow to remove larger particles and impurities in the water. Then, the activated carbon in the activated carbon support frame 81 performs secondary purification on the water after primary filtration to remove small particles and impurities in the water. This ensures that there are not many impurities in the water flowing into the guide pipe 92, thus avoiding blockage of the guide pipe 92. At the same time, the heat insulation cover 91 can effectively reduce the heat loss during heat exchange in the guide pipe 92, thereby further improving the heat recovery function of the device.

[0028] In summary, this electrolysis production unit with heat recovery function is first based on... Figures 1 to 3As shown in the diagram, the operator places the raw material into the substrate support frame 41. The separation filter 42 and the connecting filter 43 work together to ensure sufficient contact between the electrolyte in the electrolytic cell 1 and the raw material. The operator then activates the electric heating mechanism 3 via a controller, causing an electrolytic reaction between the electrolyte in the electrolytic cell 1 and the raw material to produce copper foil. As the electric heating mechanism 3 operates, the temperature of the electrolyte in the electrolytic cell 1 gradually rises. Next, the operator injects room temperature water into the purification tank 5 via the water injection pipe 6. The coarse filter assembly 7 and the fine filter assembly 8 within the purification tank 5 then perform dual purification of the water. The purified water is then diverted through the water supply pipe 93 into two guide pipes 92. The guide pipes 92 then perform heat exchange, and the insulation cover 91 helps reduce heat loss during heat exchange in the guide pipes 92. After heat exchange, the hot water is collected through drain pipe 94 and transported to the equipment to be heated for further heating. Finally, the cooled water is reinjected into the purification tank 5 through water injection pipe 6 to continue the heat recovery operation. When the staff needs to clean and replace the coarse filter component 7 and the fine filter component 8 regularly, the staff grasps the handle 83 and slides the T-shaped slide bar 84 to remove the activated carbon support frame 81 from the inside of the purification tank 5. Then, the sealing net 85 is removed from the side of the activated carbon support frame 81 and the activated carbon is replaced. Then, the sealing net 85 is reinstalled on the side of the activated carbon support frame 81 and the activated carbon support frame 81 is reinstalled into the purification tank 5 by sliding the T-shaped slide bar 84. At this time, the sealing plate 82 is automatically locked into the top of the purification tank 5 by the cooperation of the limiting groove 10, thereby achieving automatic sealing and completing the rapid replacement of activated carbon.

[0029] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An electrolysis production apparatus with heat recovery function, comprising an electrolytic cell (1) and a purification tank (5), characterized in that, The bottom of the electrolytic cell (1) is symmetrically equipped with anti-slip bases (2), and the top of the electrolytic cell (1) is symmetrically equipped with electric heating mechanisms (3). The inner surface of the electrolytic cell (1) is fixedly equipped with a bearing assembly (4). The purification box (5) is fixedly installed on the side of the electrolytic cell (1). The outer side of the purification box (5) is fixedly equipped with a water injection pipe (6). The inner surface of the purification box (5) is slidably connected with a coarse filter assembly (7). The inner surface of the purification box (5) is slidably connected with a fine filter assembly (8). Meanwhile, heat exchange assemblies (9) are symmetrically installed on the front and rear sides of the electrolytic cell (1). The top of the purification box (5) has a limiting groove (10).

2. The electrolysis production apparatus with heat recovery function according to claim 1, characterized in that, The supporting component (4) includes a substrate supporting frame (41), a separating filter (42) and a connecting filter (43). The separating filter (42) is fixedly installed at equal intervals on the inner surface of the substrate supporting frame (41), and the connecting filter (43) is symmetrically embedded on both sides of the substrate supporting frame (41).

3. The electrolysis production apparatus with heat recovery function according to claim 2, characterized in that, The outer surface of the separator filter (42) is fixedly connected to the inner surface of the substrate support frame (41), and the outer surface of the substrate support frame (41) is fixedly connected to the inner surface of the electrolytic cell (1). The separator filter (42) and the electrolytic cell (1) form a fixed structure through the substrate support frame (41).

4. The electrolysis production apparatus with heat recovery function according to claim 1, characterized in that, The fine filter assembly (8) includes an activated carbon support frame (81), a sealing plate (82), a handle (83), a T-shaped slide bar (84), and a sealing mesh (85). The top of the activated carbon support frame (81) is fixedly connected to the sealing plate (82), and the top of the sealing plate (82) is fixedly installed with the handle (83). T-shaped slide bars (84) are symmetrically installed on the front and rear sides of the activated carbon support frame (81), and sealing meshes (85) are symmetrically installed on both sides of the activated carbon support frame (81).

5. An electrolysis production apparatus with heat recovery function according to claim 4, characterized in that, The external dimensions of the sealing plate (82) are completely matched with the internal dimensions of the limiting groove (10), and the sealing plate (82) and the purification box (5) form a locking structure through the limiting groove (10).

6. An electrolysis production apparatus with heat recovery function according to claim 4, characterized in that, The side of the activated carbon support frame (81) is fixedly connected to the inside of the T-shaped slide bar (84), and the activated carbon support frame (81) and the purification box (5) form a sliding structure through the T-shaped slide bar (84).

7. An electrolysis production apparatus with heat recovery function according to claim 1, characterized in that, The heat exchange assembly (9) includes a heat insulation cover (91), a guide pipe (92), a water supply pipe (93), and a drain pipe (94). The guide pipe (92) is fixedly installed on the inner surface of the heat insulation cover (91), and the end of the guide pipe (92) is fixedly connected to the water supply pipe (93). The other end of the water supply pipe (93) is fixedly connected to the side of the purification box (5), and the other end of the guide pipe (92) is fixedly installed with the drain pipe (94).

8. An electrolysis production apparatus with heat recovery function according to claim 7, characterized in that, The outer side of the guide tube (92) is fixedly connected to the inner surface of the heat insulation cover (91), and the inner side of the guide tube (92) is embedded on the inner surface of the electrolytic cell (1).