Continuous measurement device for microcosmic sheet layer thickness

By designing a continuous measurement device that includes a main unit and an image acquisition end, and utilizing the automatic alignment and pushing of the sliding film tray and the film transport component, the problem of operational inconsistency caused by manual alignment in micro-film thickness measurement is solved, and efficient multi-batch operation is achieved.

CN223827003UActive Publication Date: 2026-01-23SHANDONG AIFER NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520488164.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-01-23
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

In existing technologies, the measurement of micro-layer thickness requires manual alignment, which leads to poor operational continuity and low efficiency when performing multiple batch operations.

Method used

Design a continuous measurement device including a main unit and an image acquisition end. Automatic alignment and continuous detection of film layers are achieved through a sliding film loading plate and a film transport component. Automatic pushing and rapid alignment of film layers are achieved through the cooperation of a sliding support plate and a pushing component.

Benefits of technology

It enables continuous measurement of micro-layer thickness, improves the operational consistency and efficiency of multi-batch operations, and reduces the need for manual alignment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of measuring equipment, and particularly relates to a continuous measuring device for microcosmic sheet layer thickness, which comprises a main machine part and an image acquisition end head, the image acquisition end head is arranged on the inner side of the main machine part, and one side of the main machine part is connected with a sliding upper sheet disc in a sliding manner; the sliding bearing plates are rotated through the middle rotating shaft, the sliding bearing plates sequentially reach the positions of the extending sliding grooves, after the sliding bearing plates reach the positions of the extending sliding grooves, the pushing components are not limited any more, and the sliding bearing plates are automatically pushed towards the inner sides of the extending sliding grooves through the pushing components; a cavity of the part, in which the sheet layer is placed, of the inner side of the sliding bearing disc is matched with the sheet releasing hollow-out groove, and then the sheet layer located on the inner side is dragged into the inner side of the measuring end loading groove through the sheet releasing hollow-out groove; and the sheet layer on the inner side of the measuring end loading groove is quickly aligned with the measuring end of the image acquisition end, so that continuous detection operation can be realized.
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Description

Technical Field

[0001] This utility model belongs to the field of measurement equipment technology, specifically relating to a continuous measurement device for the thickness of micro-layers. Background Technology

[0002] Microsheets refer to the sheet-like structures formed by pressure-induced flow of organic polymer materials at low temperatures. Traditional techniques for measuring the thickness of microsheets typically use optical thickness gauges. However, this method has several drawbacks. To avoid excessive contact between the microsheets and the measuring surface, tweezers are usually used to clamp the microsheets to be measured into the measuring area. This requires manual alignment of the microsheets with the optical measuring surface, which results in poor continuity of operations for multiple batches, as each sheet needs to be loaded and aligned individually, thus reducing operational efficiency. Utility Model Content

[0003] This invention provides a continuous measurement device for the thickness of micro-layers, which is convenient for continuous film loading and measurement.

[0004] This utility model provides the following technical solution: a continuous measurement device for micro-layer thickness, comprising a main component and an image acquisition end, wherein the image acquisition end is disposed inside the main component, a sliding plate is slidably connected to one side of the main component, a measuring plate is fixedly connected to one end of the sliding plate, an intermediate rotating shaft is rotatably connected to the inner side of the measuring plate, and a plurality of layer conveying components are arranged in a ring around the outer periphery of the intermediate rotating shaft, wherein the plurality of layer conveying components are equally spaced, and each layer conveying component includes a sliding bearing plate and a pushing component, wherein the pushing component is installed between the sliding bearing plate and the intermediate rotating shaft.

[0005] The sliding upper plate has a measuring end loading slot, which is parallel to the measuring surface of the sliding upper plate.

[0006] The measuring loading tray has an extended chute at one end, which is located above the measuring end loading slot.

[0007] The measuring and feeding tray has several non-loading plugs fixedly connected to its inner side. These non-loading plugs are used to restrict the rotation position of the sliding bearing tray.

[0008] The sliding bearing plate has two guide arcs at one end, and the two guide arcs are symmetrically distributed.

[0009] The intermediate rotating shaft is a spring telescopic rod, the outer shell of the jacking component is fixedly connected to the intermediate rotating shaft, and the sliding end of the jacking component is fixedly connected to the sliding bearing plate.

[0010] The measuring feed tray has a stripping slot, which is connected to the extension slide.

[0011] The beneficial effects of this utility model are as follows: The sheet is placed using several ring-shaped sliding bearing disks. After placement, the sliding bearing disks can be rotated via a central rotating shaft, allowing them to sequentially reach the position of the extension groove. Once the sliding bearing disks reach the extension groove, the pushing component is no longer restricted. The pushing component automatically pushes the sliding bearing disks towards the inside of the extension groove, causing the cavity of the sheet placement portion inside the sliding bearing disk to match the sheet removal slot. This allows the inner sheet to be dragged into the measuring end loading slot through the sheet removal slot. Afterward, only the sliding upper sheet disk needs to be pushed towards the inside of the main component, allowing the sheet inside the measuring end loading slot to quickly align with the measuring end of the image acquisition head, thus enabling continuous detection operations. Compared to existing technologies, this utility model eliminates the need for manual sheet alignment, enabling continuous operation for multiple batches of work.

[0012] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a top view of the present invention;

[0015] Figure 3 for Figure 1 A diagram from another perspective;

[0016] Figure 4 for Figure 3 Enlarged view of part A in the middle.

[0017] In the diagram: 1. Main component; 2. Image acquisition end; 3. Sliding loading plate; 31. Measuring end loading slot; 4. Measuring loading plate; 41. Intermediate rotating shaft; 42. Extension chute; 43. Non-loading end plug; 44. Delamination slot; 5. Sheet transport assembly; 51. Sliding bearing plate; 511. Guide arc; 52. Pushing component. Detailed Implementation

[0018] Please see Figures 1-4This utility model provides the following technical solution: a continuous measurement device for micro-layer thickness, comprising a main component 1 and an image acquisition end 2. The image acquisition end 2 is disposed inside the main component 1. A sliding loading plate 3 is slidably connected to one side of the main component 1. A measuring loading plate 4 is fixedly connected to one end of the sliding loading plate 3. A central rotating shaft 41 is rotatably connected to the inner side of the measuring loading plate 4. A plurality of layer conveying components 5 are arranged in a ring around the outer periphery of the central rotating shaft 41, and the plurality of layer conveying components 5 are arranged at equal intervals. Each layer conveying component 5 includes a sliding bearing plate 51 and a pushing member 52. The pushing member 52 is installed between the sliding bearing plate 51 and the central rotating shaft 41. The main component 1 is provided with a sliding groove, and the sliding loading plate 3 is slidably connected to the sliding groove of the main component 1 by means of a slider.

[0019] In this embodiment, to address the problem that existing technologies require manual alignment between the micro-layers and the optical measurement surface, resulting in poor operational continuity during multi-batch operations and requiring sequential loading and alignment of each layer, thus leading to unsatisfactory operational efficiency, this invention provides a continuous measurement device for the thickness of micro-layers. The main component 1 and the image acquisition terminal 2 are components of existing optical thickness gauges, and this invention does not improve upon these components; therefore, their thickness measurement principle will not be elaborated upon in this embodiment.

[0020] In this embodiment, the sliding bearing disks 51 are arranged in a ring on the inner side of the measuring and feeding disk 4. Multiple layers are filled and loaded by multiple sliding bearing disks 51 respectively, so that multiple layers can be continuously detected without the need to feed them one by one in the middle.

[0021] In this embodiment, the sliding upper plate 3 is provided with a measuring end loading groove 31, and the measuring end loading groove 31 is parallel to the measuring surface of the sliding upper plate 3.

[0022] The reserved space in the measuring end loading slot 31 can be used for quick positioning when the film falls to the upper end of the sliding upper film tray 3, so that after the sliding upper film tray 3 is pushed to the inside of the main component 1, the film inside the measuring end loading slot 31 can be quickly aligned with the measuring end of the image acquisition head 2.

[0023] In this embodiment, an extension groove 42 is provided at one end of the measuring loading tray 4, and the extension groove 42 is located above the measuring end loading groove 31.

[0024] In this embodiment, a number of non-plate-loading plugs 43 are fixedly connected to the inner side of the measuring feeding tray 4. The non-plate-loading plugs 43 are used to restrict the rotation position of the sliding bearing tray 51.

[0025] In this embodiment, two guide arcs 511 are provided at one end of the sliding bearing disk 51, and the two guide arcs 511 are symmetrically distributed.

[0026] In this embodiment, the intermediate rotating shaft 41 is a spring telescopic rod, the outer shell of the pushing member 52 is fixedly connected to the intermediate rotating shaft 41, and the sliding end of the pushing member 52 is fixedly connected to the sliding bearing plate 51.

[0027] In this embodiment, the extension groove 42 provides space for the measuring feed plate 4 to extend the sliding support plate 51 outward. When the sliding support plate 51 reaches the position of the extension groove 42 and matches the extension groove 42, the front end of the sliding support plate 51 is no longer restricted by the measuring feed plate 4. The spring provided on the inner side of the push member 52 is no longer limited and pushes the output end of the push member 52 to extend. During the rotation of the sliding support plate 51, the guide arc angle 511 reduces the sliding friction generated when the sliding support plate 51 contacts the extension groove 42. When the next sliding support plate 51 rotates towards the extension groove 42, the sliding support plate 51 currently located inside the extension groove 42 can push the push member 52 to retract through the guiding effect of the guide arc angle 511, thereby realizing the rotation switching of the sliding support plate 51.

[0028] In this embodiment, the measuring feed tray 4 is provided with a stripping slot 44, which is connected to the extension slide 42.

[0029] In this embodiment, a cavity is reserved on the inner side of the sliding support plate 51, and the shape of the cavity fits the stripping slot 44. During the rotation of the sliding support plate 51, the bottom surface of the sheet slides in contact with the measuring loading plate 4. The sheet moves along the inner side of the measuring loading plate 4 through the sliding support plate 51. After the sliding support plate 51 rotates to the position of the stripping slot 44, the sheet inside the cavity of the sliding support plate 51 falls off from the stripping slot 44 to the position of the measuring end loading slot 31.

[0030] The working principle of this utility model is as follows: several sliding bearing disks 51 arranged in a ring are used to place the sheet. After placement, the sliding bearing disks 51 can be rotated by the central rotating shaft 41 so that the sliding bearing disks 51 sequentially reach the position of the extension groove 42. After the sliding bearing disks 51 reach the position of the extension groove 42, the pushing member 52 is no longer restricted. The pushing member 52 automatically pushes the sliding bearing disks 51 into the extension groove 42, so that the cavity of the sheet part placed in the inner side of the sliding bearing disks 51 matches the sheet removal slot 44. Then, the sheet located in the inner side of the sliding bearing disks 51 is dragged into the inner side of the measuring end loading slot 31 through the sheet removal slot 44. After that, it is only necessary to push the sliding upper plate 3 into the inner side of the main component 1 so that the sheet in the inner side of the measuring end loading slot 31 is quickly aligned with the measuring end of the image acquisition head 2 to realize continuous detection operation. After completion, the sliding bearing disks 51 are rotated again so that the next sliding bearing disk 51 with sheet reaches the position of the extension groove 42 and the next operation process begins.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A continuous measurement device for the thickness of micro-layers, comprising a main component (1) and an image acquisition terminal (2), wherein the image acquisition terminal (2) is disposed inside the main component (1), characterized in that: The main component (1) is slidably connected to a sliding loading plate (3) on one side. A measuring loading plate (4) is fixedly connected to one end of the sliding loading plate (3). An intermediate rotating shaft (41) is rotatably connected to the inner side of the measuring loading plate (4). A plurality of sheet conveying components (5) are arranged in a ring around the outer periphery of the intermediate rotating shaft (41). The plurality of sheet conveying components (5) are arranged at equal intervals. The sheet conveying component (5) includes a sliding bearing plate (51) and a pushing component (52). The pushing component (52) is installed between the sliding bearing plate (51) and the intermediate rotating shaft (41).

2. The continuous measurement device for micro-layer thickness according to claim 1, characterized in that: The sliding upper plate (3) has a measuring end loading slot (31), which is parallel to the measuring surface of the sliding upper plate (3).

3. The continuous measurement device for micro-layer thickness according to claim 2, characterized in that: An extension groove (42) is provided at one end of the measuring loading tray (4), and the extension groove (42) is located above the measuring end loading groove (31).

4. The continuous measurement device for micro-layer thickness according to claim 1, characterized in that: Several non-plate-loading plugs (43) are fixedly connected to the inner side of the measuring feeding tray (4). The non-plate-loading plugs (43) are used to restrict the rotation position of the sliding bearing tray (51).

5. The continuous measurement device for micro-layer thickness according to claim 1, characterized in that: Two guide arcs (511) are provided at one end of the sliding bearing plate (51), and the two guide arcs (511) are symmetrically distributed.

6. The continuous measurement device for micro-layer thickness according to claim 1, characterized in that: The intermediate rotating shaft (41) is a spring telescopic rod, the outer shell of the pushing member (52) is fixedly connected to the intermediate rotating shaft (41), and the sliding end of the pushing member (52) is fixedly connected to the sliding bearing plate (51).

7. The continuous measurement device for micro-layer thickness according to claim 3, characterized in that: The measuring feed tray (4) has a stripping slot (44), which is connected to the extension slide (42).