Device for testing sealing waterproofness of vehicle lamp
By designing a vehicle headlight sealing performance testing device that includes a base, support frame, cylinder, clamping plate, and water tank, and utilizing rapid rotation and immersion testing, the problem of low testing efficiency in existing technologies is solved, and rapid and simplified sealing performance testing is achieved.
Patent Information
- Application Number
- CN202520361168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Existing automotive headlight sealing and waterproofing testing processes are slow and cumbersome, requiring significant time and manual intervention, resulting in low testing efficiency.
A testing device was designed, comprising components such as a base, support frame, cylinder, clamping plate, push rod motor, and water tank. The device rapidly tests the sealing performance of vehicle lights by quickly rotating and immersing them, and by using inertial water jetting and high-pressure water testing.
It improves the efficiency of vehicle headlight sealing inspection, enabling quick determination of whether the sealing is qualified, reducing manual intervention and simplifying the inspection process.
Smart Images

Figure CN223827211U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive lighting technology, specifically to a testing device for the sealing and waterproofing of automotive lights. Background Technology
[0002] Automotive headlight waterproofing testing involves a series of tests to verify the performance of headlights under various waterproof conditions, ensuring they function properly in humid or rainy weather. The main purpose of waterproofing testing is to detect the waterproof and water-resistant properties of the headlights, ensuring they can operate normally in wet or rainy conditions and preventing moisture or water ingress into the headlights, thus avoiding fogging inside the headlights.
[0003] Existing tests for the waterproof sealing of automotive headlights mostly involve simulating rain and snow, followed by disassembly and internal inspection by professional staff to obtain test results. However, the testing process is slow, requires sufficient simulation time, and is cumbersome and time-consuming.
[0004] Therefore, it is necessary to design a practical and waterproof testing device for testing the waterproofness of vehicle headlight seals. Utility Model Content
[0005] The purpose of this invention is to provide a testing device for the sealing and waterproofing of vehicle lights, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a testing device for the sealing and waterproofing of vehicle lights, comprising a base, a first support frame fixedly installed above the base, a first cylinder disposed above the first support frame, a limit plate disposed at the rod end of the first cylinder, and a waterproof battery disposed above the base.
[0007] According to the above technical solution, a guide rail is fixedly installed on the top of the base, a telescopic mechanism is provided on the front side of the guide rail, a second support frame is fixedly installed on the extended end of the telescopic mechanism, a first connecting rod is connected to the bottom bearing of the second support frame, a second connecting rod is connected to the left end bearing of the first connecting rod, a clamping plate is slidably connected to the second support frame, the right side of the clamping plate is connected to the second connecting rod by bearings, a second cylinder is connected to the bottom bearing of the second support frame, and the rod end of the second cylinder is connected to the right side of the second connecting rod by bearings.
[0008] According to the above technical solution, a support head is provided on the inner side of the clamping plate, a second set of clamping mechanisms is provided at the bottom of the second support frame, a vehicle lamp is clamped on the inner side of the support head, and a water tank is provided above the base.
[0009] According to the above technical scheme, the upper portion of the base is provided with a push rod motor, the output end of the push rod motor is provided with a controller, the inner side of the controller is provided with a control bin, the inside bearing of the control bin is connected with a gear, the upper portion of the base is provided with a rack, the rack and the gear are connected with each other in meshing mode, and the control bin and the rack are connected with each other in sliding mode.
[0010] According to the above technical scheme, the upper portion of the gear is fixedly installed with a support table, the outer side of the support table is provided with a protective plate, the inner side of the protective plate is provided with a third cylinder, and the air rod end of the third cylinder is provided with a fixed groove.
[0011] Compared with the prior art, the utility model has the advantages of:
[0012] (1) By setting up the support table, the car lamp bulb water end will be transported to the first support frame first to disassemble the waterproof battery, then the car lamp is placed on the support table, then the clamping assembly leaves, the third cylinder extends the air rod to drive the fixed groove to displace inward, so as to fix the car lamp, then start the push rod motor, because the rear end of the support table is fixed on the gear, so the support table will rotate with the gear, the push rod motor quickly extends to the telescopic output rod, the car lamp rotates quickly, assuming that the sealing place leaks water into the car lamp, the internal water drops will be thrown to the front end of the car lamp due to inertia, the worker needs to observe whether there is water drop gathered by centrifugal force in the car lamp, so as to quickly judge whether the waterproof sealing performance is qualified, improve the detection efficiency;
[0013] (2) By setting up the water tank, the second clamping mechanism is the same as above, the support head at both ends will clamp the car lamp, so as to realize the clamping effect and reduce the contact area, prevent affecting the sealing test, then the telescopic machine slides to the upper portion of the water tank, the telescopic rod drives the car lamp to soak in the water tank, so as to realize the water test of the car lamp, improve the water pressure of the sealing place to achieve the effect of rapid detection, if the car lamp is extinguished, it represents that the sealing performance is unqualified;
[0014] (3) By setting up the clamping plate, the telescopic machine can slide left and right on the guide rail, and the telescopic rod inside can drive the second support frame to lift, so as to transfer the car lamp, the worker places the car lamp in the specified area and waits for clamping, when the second cylinder extends the air rod, it will displace the connection between the first connecting rod and the second connecting rod, so that the original curved state becomes flush, this process will push the clamping plate to displace to the center of the second support frame, realize the clamping effect. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the left side three-dimensional structure schematic diagram of the whole utility model;
[0016] Fig. 2 It is the right side three-dimensional structure schematic diagram of the whole utility model;
[0017] Fig. 3 This is a schematic diagram of the bottom structure of a portion of the present invention;
[0018] In the diagram: 1. Base; 2. First support frame; 3. First cylinder; 4. Limiting plate; 5. Waterproof battery; 6. Guide rail; 7. Telescopic mechanism; 8. Second support frame; 9. Second cylinder; 10. First connecting rod; 11. Second connecting rod; 12. Clamping plate; 13. Support head; 14. Headlight; 15. Water tank; 16. Push rod motor; 17. Controller; 18. Control compartment; 19. Gear; 20. Rack; 21. Protective plate; 22. Third cylinder; 23. Fixing groove; 24. Second clamping mechanism; 25. Support platform. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figs. 1-3 This utility model provides a technical solution: a testing device for the sealing and waterproofing of vehicle lights, including a base 1, a first support frame 2 fixedly installed on the top of the base 1, a first cylinder 3 arranged on the top of the first support frame 2, a limiting plate 4 provided at the end of the cylinder rod of the first cylinder 3, a waterproof battery 5 arranged on the top of the base 1, and two sets of first cylinders 3 extending their cylinder rods inward, thereby clamping the waterproof battery 5 of the first support frame 2 through the limiting plate 4, waiting for the assembly of the vehicle light 14. The waterproof battery 5 is designed with a quick-release structure, and the vehicle light 14 can be started by pressing the vehicle light 14 on the waterproof battery 5, and the connection is waterproof and will not fall off.
[0021] A guide rail 6 is fixedly installed above the base 1. A telescopic mechanism 7 is installed on the front side of the guide rail 6. A second support frame 8 is fixedly installed at the extended end of the telescopic mechanism 7. A first connecting rod 10 is connected to the bottom bearing of the second support frame 8. A second connecting rod 11 is connected to the left end bearing of the first connecting rod 10. A clamping plate 12 is slidably connected to the second support frame 8. The right side of the clamping plate 12 is connected to the second connecting rod 11 by a bearing. A second cylinder 9 is connected to the bottom bearing of the second support frame 8. The rod end of the second cylinder 9 is connected to the right side bearing of the second connecting rod 11. The telescopic mechanism 7 can slide left and right on the guide rail 6 and extend and retract the internal telescopic rod to drive the second support frame 8 to rise and fall, thereby transferring the vehicle light 14. After the worker places the vehicle light 14 in the designated area, it waits to be clamped. When the second cylinder 9 extends its rod, it will drive the connection between the first connecting rod 10 and the second connecting rod 11 to move together, thereby changing the original bent state to a flat state. This process will push the clamping plate 12 to move towards the center of the second support frame 8 to achieve the clamping effect.
[0022] A support head 13 is provided on the inner side of the clamping plate 12, and a second set of clamping mechanisms 24 is provided at the bottom of the second support frame 8. The inner side of the support head 13 clamps the vehicle lamp 14, and a water tank 15 is provided above the base 1. The second set of clamping mechanisms 24 is similar to the above. The support heads 13 at both ends will clamp the vehicle lamp 14, thereby achieving the clamping effect while reducing the contact area and preventing the sealing test from being affected. Then, the telescopic machine 7 slides above the water tank 15 and drives the vehicle lamp 14 to be immersed in the water tank 15 through the telescopic rod, thereby realizing the water immersion test of the vehicle lamp 14, increasing the water pressure at the sealing point to achieve the effect of rapid detection. If the vehicle lamp 14 goes out, it means that the sealing performance is unqualified.
[0023] A push rod motor 16 is installed above the base 1. A controller 17 is installed at the output end of the push rod motor 16. A control chamber 18 is installed inside the controller 17. A gear 19 is connected to the bearing inside the control chamber 18. A rack 20 is installed above the base 1. The rack 20 and the gear 19 are meshed together. The control chamber 18 and the rack 20 are slidably connected. The push rod motor 16 can extend its internal output rod, thereby driving the control chamber 18 to move to the right. During this process, the gear 19 inside the control chamber 18 will be driven to rotate by the rack 20, thereby driving the upper support platform 25 to rotate.
[0024] A support platform 25 is fixedly installed above the gear 19. A protective plate 21 is provided on the outside of the support platform 25, and a third cylinder 22 is provided on the inside of the protective plate 21. A fixing groove 23 is provided at the end of the rod of the third cylinder 22. After the headlight 14 is submerged in water, it will be transported to the first support frame 2 for the removal of the waterproof battery 5. Then, the headlight 14 will be placed on the support platform 25. After that, the clamping assembly will be removed, and the third cylinder 22 will extend its rod to drive the fixing groove 23 to move inward, thereby fixing the headlight 14. Then, the push rod motor 16 will be started. Since the rear end of the support platform 25 is fixed to the gear 19, the support platform 25 will rotate rapidly with the gear 19. The push rod motor 16 will quickly extend and retract the output rod. After the headlight 14 rotates rapidly, if water leaks into the headlight 14 through the seal, the water droplets inside will be thrown to the front of the headlight 14 due to inertia. The staff needs to observe whether there are water droplets gathered inside the headlight 14 by centrifugal force, so as to quickly determine whether the waterproof seal is qualified and improve the testing efficiency.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A testing device for the waterproof sealing of vehicle lights, comprising a base (1), characterized in that: A first support frame (2) is fixedly installed above the base (1), a first cylinder (3) is provided above the first support frame (2), a limit plate (4) is provided at the end of the cylinder rod (3), and a waterproof battery (5) is provided above the base (1).
2. The testing device for the waterproof sealing of vehicle lights according to claim 1, characterized in that: A guide rail (6) is fixedly installed above the base (1). A telescopic mechanism (7) is provided on the front side of the guide rail (6). A second support frame (8) is fixedly installed at the extended end of the telescopic mechanism (7). A first connecting rod (10) is connected to the bottom bearing of the second support frame (8). A second connecting rod (11) is connected to the left end bearing of the first connecting rod (10). A clamping plate (12) is slidably connected to the second support frame (8). The right side of the clamping plate (12) is connected to the second connecting rod (11) by a bearing. A second cylinder (9) is connected to the bottom bearing of the second support frame (8). The rod end of the second cylinder (9) is connected to the right side of the second connecting rod (11) by a bearing.
3. The testing device for the waterproof sealing of vehicle lights according to claim 2, characterized in that: The inner side of the clamping plate (12) is provided with a support head (13), the bottom of the second support frame (8) is provided with a second set of clamping mechanisms (24), the inner side of the support head (13) clamps the vehicle lamp (14), and the upper part of the base (1) is provided with a water tank (15).
4. The testing device for the waterproof sealing of vehicle lights according to claim 3, characterized in that: A push rod motor (16) is provided above the base (1). A controller (17) is provided at the output end of the push rod motor (16). A control chamber (18) is provided inside the controller (17). A gear (19) is connected to the bearing inside the control chamber (18). A rack (20) is provided above the base (1). The rack (20) and the gear (19) are meshed together. The control chamber (18) and the rack (20) are slidably connected.
5. The testing device for the waterproof sealing of vehicle lights according to claim 4, characterized in that: A support platform (25) is fixedly installed above the gear (19). A protective plate (21) is provided on the outside of the support platform (25). A third cylinder (22) is provided on the inside of the protective plate (21). A fixing groove (23) is provided at the end of the cylinder rod of the third cylinder (22).