Device for testing scratch resistance of nano coating of hardened PC (polycarbonate) board

By designing a test device for the scratch resistance performance of nano-coatings on hardened PC boards, a water spraying mechanism driven by a cylinder and a plunger valve assembly is used, combined with a scraper to simulate scratching. This device enables the evaluation of the uniformity and scratch resistance performance of the nano-coating, solving the problem of difficulty in observing coating uniformity and scratch resistance performance in existing technologies, and providing a rapid and non-destructive testing method.

CN223827535UActive Publication Date: 2026-01-23DONGGUAN ZHENGJIA BOARD CO LTD
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Patent Information

Application Number
CN202423173942.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-23
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing technologies cannot effectively observe whether the nano-coating is uniform or has unstable areas on the PC board surface, and it is difficult to assess its scratch resistance.

Method used

A device for testing the scratch resistance of nano-coatings on hardened PC boards was designed. The device utilizes a cylinder-driven linkage mechanism and a plunger valve assembly to observe the uniformity of the coating by spraying water and to test the scratch resistance of the coating by simulating scratching with a scraper.

Benefits of technology

This provides an intuitive, rapid, and non-destructive testing method to evaluate the uniformity and scratch resistance of nanocoatings, helping to optimize coating materials and processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scratch-resistant performance testing device for a nano coating of a hardened PC (polycarbonate) board, which comprises a machine body, an air cylinder is mounted at the top of the inner wall of the machine body, a connecting rod is mounted at the output end of the air cylinder, a connecting plate is connected to one end of the connecting rod, a bottom plate is connected to the bottom of the connecting plate, a mounting rod is connected to the outer wall of the bottom plate, and the mounting rod is connected to the inner wall of the machine body. A linkage block is arranged on the outer wall of the mounting rod, and one end of the mounting rod is connected with a scraper. The device for testing the scratch resistance of the nano coating of the hardened PC board, provided by the utility model, has the advantages that water is sprayed to the board through an internal mechanism, so that the distribution and behavior of water flow on the surface of the board are observed to judge the uniformity of the nano coating, and if the coating is uniform and compact, water drops can drop from the surface of the board; if the coating is not uniform or has defects, water drops may be retained on the surface of the plate or form a water film, and the method provides an intuitive, rapid and non-destructive testing means.
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Description

TECHNICAL FIELD

[0001] The utility model relates to PC board coating performance test equipment technical field, concretely is a kind of nanometer coating scratch resistance testing device of hardening PC board. BACKGROUND

[0002] In the utility model patent application with the announcement No.CN211577283U, the test PC board assembly includes a substrate, one end of the substrate is provided with four-pin terminals, one side of the substrate is provided with two-pin terminals, a magnetic reed switch and four conductive columns are arranged on the substrate, four first pins are arranged in the four-pin terminals, two second pins are arranged in the two-pin terminals, and each first pin is electrically connected with a conductive column.

[0003] The test PC board assembly is used for testing the electrical performance of some electronic products, and is convenient to use and has high testing efficiency.

[0004] In the prior art including the above-mentioned patent, in the development of PC board, spraying nanometer coating on the surface of PC board can make PC board not only smoother, but also prevent liquid from sticking to the surface of PC board. However, during the manufacturing process of nanometer coating of PC board, the nanometer coating may not be uniformly coated on the outer wall of PC board, but the nanometer coating cannot be observed by naked eye, which makes the user unable to observe whether the coating is uniform or not or the place where the coating is unstable. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of nanometer coating scratch resistance testing device of hardening PC board to solve the problems raised in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of nanometer coating scratch resistance testing device of hardening PC board, including body, the top of the inner wall of the body is equipped with cylinder, the output end of the cylinder is equipped with connecting rod, one end of the connecting rod is connected with connecting plate, the bottom of the connecting plate is connected with bottom plate, the outer wall of the bottom plate is connected with mounting rod, the outer wall of the mounting rod is provided with linkage block, one end of the mounting rod is connected with scraper, the outer wall of the linkage block is equipped with sliding slot, the bottom of the outer wall of the connecting plate is equipped with linkage rod, one end of the linkage rod is connected with connecting rod mechanism, the outer wall of the connecting rod mechanism is equipped with pump housing.

[0007] Further, one end of the connecting rod mechanism is movably connected with plunger valve assembly, the bottom of the inner wall of the pump housing is provided with rubber one-way valve, the bottom of the outer wall of the pump housing is connected with water tank, the outer wall of the pump housing is connected with water pipe, one end of the water pipe is provided with spray head.

[0008] Further, the bottom of the body inner wall is provided with a placing table, and the outer wall of the placing table is provided with a plate.

[0009] Further, the three-dimensional view of the linkage block is in the shape of a cylinder, and the diameter of the outer wall of the linkage block is matched with the diameter of the sliding groove.

[0010] Further, one end of the connecting rod mechanism is connected with a linkage rod, and the other end of the connecting rod mechanism is movably connected with a plunger valve assembly.

[0011] Further, one end of the connecting rod is connected with the output end of the air cylinder, and the other end of the connecting rod is connected with the outer wall of the connecting plate.

[0012] Compared with the prior art, the nano coating scratch resistance testing device for the hardened PC plate has the following advantages:

[0013] Through the driving action of the air cylinder, the connecting rod mechanism and the plunger valve assembly are cooperatively worked, so that water is pumped into the water tank and sprayed onto the surface of the plate through the spray head. This design allows the tester to judge the uniformity of the nano coating by observing the distribution and behavior of the water flow on the surface of the plate without directly contacting the plate. If the coating is uniform and dense, the water droplets will drop from the surface of the plate. If the coating is uneven or has defects, the water droplets may be retained or form a water film on the surface of the plate. This method provides an intuitive, fast and non-destructive testing method, which is helpful for evaluating the quality of the nano coating.

[0014] The scraper driven by the air cylinder reciprocates on the surface of the plate to simulate the scratching situation that may be encountered in actual use, so as to test the scratch resistance of the nano coating. The movement of the scraper is controlled by the air cylinder, which can accurately control the intensity and frequency of the scratching to simulate different intensity of scratching. By observing the scratches, coating peeling or other damage on the surface of the plate after scratching, the wear resistance and protection effect of the nano coating can be evaluated. This testing method provides quantitative and qualitative evaluation for the scratch resistance of the coating, which is helpful for optimizing the coating material and process. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structure schematic view of the whole utility model;

[0016] Figure 2 It is a structure schematic view of the placing table of the utility model;

[0017] Figure 3 It is a structure schematic view of the air cylinder of the utility model;

[0018] Figure 4 It is a structure schematic view of the connecting plate of the utility model;

[0019] Figure 5 It is the structure schematic view of water pipe of the utility model;

[0020] Figure 6 It is the structure schematic view of plunger valve assembly of the utility model;

[0021] Figure 7 It is the structure schematic view of sliding groove of the utility model.

[0022] In the drawing: 1, machine body;2, cylinder;3, connecting rod;4, connecting plate;5, bottom plate;6, mounting rod;7, linkage block;8, scraper;9, sliding groove;10, linkage rod;11, connecting rod mechanism;12, pump shell;13, plunger valve assembly;14, rubber check valve;15, water tank;16, water pipe;17, spray head;18, placing table;19, board. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figures 1-7 The technical solutions provided by the utility model are as follows: EMBODIMENT

[0025] In this embodiment, a kind of nanometer coating scratch resistance testing device of hardening PC board, cylinder 2 is installed on the top of the inner wall of machine body 1, connecting rod 3 is installed on the output end of cylinder 2, one end of connecting rod 3 is connected with connecting plate 4, the bottom of connecting plate 4 is connected with bottom plate 5, the outer wall of bottom plate 5 is connected with mounting rod 6, linkage block 7 is arranged on the outer wall of mounting rod 6, one end of mounting rod 6 is connected with scraper 8, sliding groove 9 is installed on the outer wall of linkage block 7, linkage rod 10 is installed on the bottom of the outer wall of connecting plate 4, one end of linkage rod 10 is connected with connecting rod mechanism 11, pump shell 12 is installed on the outer wall of connecting rod mechanism 11.

[0026] In this embodiment, plunger valve assembly 13 is movably connected to one end of connecting rod mechanism 11, rubber check valve 14 is arranged on the bottom of the inner wall of pump shell 12, water tank 15 is connected to the bottom of the outer wall of pump shell 12, water pipe 16 is connected to the outer wall of pump shell 12, and spray head 17 is arranged on one end of water pipe 16.

[0027] In this embodiment, placing table 18 is installed on the bottom of the inner wall of machine body 1, and board 19 is arranged on the outer wall of placing table 18.

[0028] In this embodiment, the three-dimensional view of the linkage block 7 is cylindrical, and the diameter of the outer wall of the linkage block 7 is adapted to the diameter of the slide groove 9. When the mounting rod 6 moves, the linkage block 7 installed on its outer wall slides along the inner wall of the slide groove 9.

[0029] In this embodiment, one end of the linkage mechanism 11 is connected to the linkage rod 10, and the other end of the linkage mechanism 11 is movably connected to the plunger valve assembly 13. When the linkage rod 10 moves, it will drive the linkage mechanism 11 to move. When the linkage mechanism 11 moves, it will drive the plunger valve assembly 13 and the rubber check valve 14 to cooperate with each other to pump water into the inner wall of the water tank 15.

[0030] In this embodiment, one end of the connecting rod 3 is connected to the output end of the cylinder 2, and the other end of the connecting rod 3 is connected to the outer wall of the connecting plate 4. After the cylinder 2 is started, its output end will drive the connecting rod 3 to move, and the connecting rod 3 will drive the connecting plate 4 to move when it moves.

[0031] Working principle: When in use, the user first places the board 19 on the outer wall of the placement platform 18, and then starts the cylinder 2. After the cylinder 2 is started, its output end will drive the connecting rod 3 to move. When the connecting rod 3 moves, it will drive the connecting plate 4 to move. When the connecting plate 4 moves, it will drive the base plate 5 to move. When the base plate 5 moves, it will drive the mounting rod 6 to slide. When the mounting rod 6 moves, the linkage block 7 installed on its outer wall slides along the inner wall of the slide groove 9. At the same time, when the mounting rod 6 moves, the scraper 8 installed at one end will scrape along the outer wall of the board 19. When the scraper 8 scrapes, the nano-coating on the outer wall of the board 19 can be tested.

[0032] Secondly, when the connecting plate 4 moves, it will drive the linkage rod 10 to move. When the linkage rod 10 moves, it will drive the linkage mechanism 11 to move. When the linkage mechanism 11 moves, it will drive the plunger valve assembly 13 and the rubber check valve 14 to cooperate to draw water to the inner wall of the water tank 15. The water will be discharged through the water pipe 16 connected to the pump housing 12 and sprayed onto the outer wall of the plate 19 through the nozzle 17 connected to one end of the water pipe 16. If the nano-coating on the outer wall of the plate 19 is uniform and does not fall off after being scraped by the scraper 8, then the water will drip from the outer wall of the plate 19. If the nano-coating is not uniform, the water droplets will stay on the outer wall of the plate 19. The user can judge whether the nano-coating is uniform and tightly applied by the state of the water. At this point, the practical work is completed.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A device for testing the scratch resistance of a nano-coating on a hardened PC board, comprising a body (1), characterized in that: A cylinder (2) is installed on the top of the inner wall of the machine body (1). A connecting rod (3) is installed at the output end of the cylinder (2). A connecting plate (4) is connected to one end of the connecting rod (3). A base plate (5) is connected to the bottom of the connecting plate (4). An installation rod (6) is connected to the outer wall of the base plate (5). A linkage block (7) is provided on the outer wall of the installation rod (6). A scraper (8) is connected to one end of the installation rod (6). A sliding groove (9) is installed on the outer wall of the linkage block (7). A linkage rod (10) is installed at the bottom of the outer wall of the connecting plate (4). A linkage mechanism (11) is connected to one end of the linkage rod (10). A pump housing (12) is installed on the outer wall of the linkage mechanism (11).

2. The device for testing the scratch resistance of a nano-coating on a hardened PC board according to claim 1, characterized in that: One end of the linkage mechanism (11) is movably connected to a plunger valve assembly (13), a rubber check valve (14) is provided at the bottom of the inner wall of the pump housing (12), a water tank (15) is connected at the bottom of the outer wall of the pump housing (12), a water pipe (16) is connected to the outer wall of the pump housing (12), and a nozzle (17) is provided at one end of the water pipe (16).

3. The device for testing the scratch resistance of a nano-coating on a hardened PC board according to claim 1, characterized in that: The bottom of the inner wall of the body (1) is equipped with a placement platform (18), and the outer wall of the placement platform (18) is provided with a plate (19).

4. The device for testing the scratch resistance of a nano-coating on a hardened PC board according to claim 1, characterized in that: The three-dimensional view of the linkage block (7) is cylindrical, and the diameter of the outer wall of the linkage block (7) is adapted to the diameter of the groove (9).

5. The device for testing the scratch resistance of a nano-coating on a hardened PC board according to claim 2, characterized in that: One end of the linkage mechanism (11) is connected to a linkage rod (10), and the other end of the linkage mechanism (11) is movably connected to a plunger valve assembly (13).

6. The device for testing the scratch resistance of a nano-coating on a hardened PC board according to claim 1, characterized in that: One end of the connecting rod (3) is connected to the output end of the cylinder (2), and the other end of the connecting rod (3) is connected to the outer wall of the connecting plate (4).

Citation Information

Patent Citations

  • Test PC board assembly

    CN211577283U